CN212145803U - Utilize device that pomegranate sand was polished fast - Google Patents
Utilize device that pomegranate sand was polished fast Download PDFInfo
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Abstract
本实用新型涉及打磨机技术领域,具体为一种利用石榴砂快速打磨的装置,包括工作箱,工作箱的左侧设置有基座,基座的顶部设置有电机,电机输出轴的端部连接有砂轮,工作箱的顶端设置有操作箱,操作箱内设置有操作台,操作台上开设有砂轮槽。通过夹具实现对工件的夹紧,避免了手持金属零件打磨的危险性,解决了在打磨的过程中,遇到较大或较小的零件时,很难进行手持零件进行打磨的问题,并且,可以通过立杆与第二固定孔上的螺纹结构,将夹具固定在第二固定孔内或通过立杆与第一固定孔上的螺纹结构,将夹具固定在适宜的第一固定孔内,以满足不同的使用需求。
The utility model relates to the technical field of grinding machines, in particular to a device for rapid grinding by using garnet sand, comprising a work box, a base is arranged on the left side of the work box, a motor is arranged on the top of the base, and an end of an output shaft of the motor is connected to There is a grinding wheel, an operation box is arranged at the top of the working box, an operation table is arranged in the operation box, and a grinding wheel groove is opened on the operation table. The clamping of the workpiece is realized by the fixture, which avoids the danger of hand-held metal parts grinding, and solves the problem that it is difficult to grind the hand-held parts when encountering large or small parts during the grinding process, and, The clamp can be fixed in the second fixing hole through the threaded structure on the vertical rod and the second fixing hole, or the clamp can be fixed in the appropriate first fixing hole through the threaded structure on the vertical rod and the first fixing hole, so as to Meet different usage needs.
Description
技术领域technical field
本实用新型涉及打磨机技术领域,具体为一种利用石榴砂快速打磨的装置。The utility model relates to the technical field of grinding machines, in particular to a device for rapid grinding by using pomegranate sand.
背景技术Background technique
石榴砂可以用于所有金属制品及非金属制品(塑胶、水晶、玻璃等)表面痕迹消除,哑光雾面处理,使产品表面提升档次,尤其对工件表面的打磨处理,不仅可以提高模具的精度,还不会损伤模具表面。同时,目前在对机电设备的金属零件进行打磨的时候,大部分都使采用手持金属零件然后在砂轮上进行打磨,存在安全隐患,而且在打磨的过程中,遇到较大或较小的零件时,很难进行手持零件进行打磨,鉴于此,我们提出一种利用石榴砂快速打磨的装置。Pomegranate sand can be used for all metal products and non-metal products (plastic, crystal, glass, etc.) surface trace elimination, matte matte surface treatment, so that the surface of the product can be upgraded, especially the grinding treatment of the workpiece surface, not only can improve the accuracy of the mold , and will not damage the mold surface. At the same time, when grinding the metal parts of electromechanical equipment, most of them use hand-held metal parts and then grind them on the grinding wheel, which is a safety hazard. In the process of grinding, large or small parts are encountered. When it is difficult to carry out hand-held parts for grinding, we propose a device for rapid grinding with garnet sand.
实用新型内容Utility model content
本实用新型的目的在于提供一种利用石榴砂快速打磨的装置,以解决上述背景技术中提出的在打磨的过程中,遇到较大或较小的零件时,很难进行手持零件进行打磨的问题。The purpose of this utility model is to provide a device for rapid grinding by using garnet sand, so as to solve the problem that in the process of grinding, when encountering large or small parts, it is difficult to carry out grinding by hand-held parts. question.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种利用石榴砂快速打磨的装置,包括工作箱,所述工作箱的左侧设置有基座,所述基座的顶部设置有电机,所述电机输出轴的端部连接有砂轮,所述工作箱的顶端设置有操作箱,所述操作箱内设置有操作台,所述操作台上开设有砂轮槽,所述砂轮槽的前侧开设有若干第一固定孔,所述砂轮槽的左侧设置有除尘水管,所述操作台的四周边缘处均设置有透明防护罩,所述透明防护罩的前侧壁设置有透明防护帘,所述透明防护帘上设置有拉链,所述操作台的上表面设置有预埋滑槽,所述预埋滑槽内安装有夹具平台,所述夹具平台的下表面中心处设置有连接杆,所述连接杆的底端设置有滑块,所述夹具平台的上表面两端靠近边缘处均设置有平台固定孔,所述平台固定孔内安装有固定螺栓,所述夹具平台上表面偏离圆心处的位置设置有第二固定孔,所述第二固定孔内安装有夹具,所述操作箱的下方设置有电器箱,所述电器箱内设置有冷却水循环装置,所述电器箱的左侧设置有砂轮工作腔,所述电器箱的下方设置有收集箱,所述收集箱内设置有水箱,所述收集箱的外侧表面设置有箱门。A device for rapid grinding using garnet sand, comprising a work box, a base is provided on the left side of the work box, a motor is provided on the top of the base, and a grinding wheel is connected to the end of the output shaft of the motor, and the The top of the working box is provided with an operation box, an operation table is arranged in the operation box, a grinding wheel groove is opened on the operating table, a number of first fixing holes are opened on the front side of the grinding wheel groove, and the left side of the grinding wheel groove is provided with a plurality of first fixing holes. A dust removal water pipe is arranged on the side, a transparent protective cover is arranged on the surrounding edges of the operating table, a transparent protective curtain is arranged on the front side wall of the transparent protective cover, and a zipper is arranged on the transparent protective curtain, and the operating table is provided with a zipper. The upper surface is provided with a pre-embedded chute, a clamp platform is installed in the pre-embedded chute, a connecting rod is provided at the center of the lower surface of the clamp platform, and a slider is provided at the bottom end of the connecting rod, and the Both ends of the upper surface of the fixture platform are provided with platform fixing holes near the edges, and fixing bolts are installed in the platform fixing holes, and the upper surface of the fixture platform is deviated from the center. A clamp is installed in the fixing hole, an electrical box is arranged below the operation box, a cooling water circulation device is arranged in the electrical box, a grinding wheel working cavity is arranged on the left side of the electrical box, and a working chamber is arranged below the electrical box. A collection box, a water tank is arranged in the collection box, and a box door is arranged on the outer surface of the collection box.
优选的,所述夹具包括立杆,所述立杆靠近底端的位置设置有限位块,所述限位块的侧壁底部设置有螺纹,所述立杆的顶端设置有套筒,所述套筒外表面的一侧设置有锁紧螺丝,所述套筒内安装有支臂,所述支臂的一端设置有螺纹套筒,所述螺纹套筒内安装有螺杆,所述螺杆的顶端设置有手柄,所述螺杆的底端设置有压头。Preferably, the clamp includes a vertical rod, a limit block is provided near the bottom end of the vertical rod, the bottom of the side wall of the limit block is provided with threads, the top of the vertical rod is provided with a sleeve, and the sleeve One side of the outer surface of the cylinder is provided with a locking screw, a support arm is installed in the sleeve, one end of the support arm is provided with a threaded sleeve, a screw rod is installed in the threaded sleeve, and the top end of the screw rod is provided with There is a handle, and the bottom end of the screw rod is provided with an indenter.
优选的,所述螺杆与所述螺纹套筒螺纹连接,所述平台固定孔与所述固定螺栓通过螺纹连接。Preferably, the screw is threadedly connected to the threaded sleeve, and the platform fixing hole and the fixing bolt are threadedly connected.
优选的,所述冷却水循环装置包括所述除尘水管、所述水箱和循环水泵,所述除尘水管与所述水箱均与所述循环水泵通过管道固定连接。Preferably, the cooling water circulation device includes the dedusting water pipe, the water tank and a circulating water pump, and both the dedusting water pipe and the water tank are fixedly connected to the circulating water pump through pipes.
优选的,所述操作箱与所述收集箱通过所述砂轮工作腔贯通,所述水箱设置在所述砂轮工作腔的正下方,所述水箱顶端为开口设计,且开口处设置有滤网。Preferably, the operation box and the collection box communicate through the grinding wheel working cavity, the water tank is arranged directly below the grinding wheel working cavity, the top of the water tank is designed with an opening, and a filter screen is provided at the opening.
优选的,若干所述第一固定孔均匀分布在所述预埋滑槽的四周,所述预埋滑槽与所述砂轮工作腔的开口前端垂直和横向交叉分布。Preferably, a plurality of the first fixing holes are evenly distributed around the pre-embedded chute, and the pre-embedded chute and the opening front end of the grinding wheel working cavity are vertically and laterally distributed.
所述连接杆与所述夹具平台的下表面中心通过轴承转动连接,所述夹具平台通过所述滑块与所述预埋滑槽滑动连接,所述平台固定孔与所述固定螺栓通过螺纹活动连接。The connecting rod and the center of the lower surface of the clamp platform are connected in rotation through a bearing, the clamp platform is slidably connected to the embedded chute through the slider, and the platform fixing hole and the fixing bolt are movable through threads. connect.
优选的,所述透明防护罩采用强化聚碳酸酯材质,所述透明防护帘采用软质透明PVC材质,所述砂轮采用石榴砂材质。Preferably, the transparent protective cover is made of reinforced polycarbonate material, the transparent protective curtain is made of soft transparent PVC material, and the grinding wheel is made of pomegranate sand.
优选的,所述除尘水管采用万向竹节管结构,所述除尘水管的一端设置有喷嘴。Preferably, the dedusting water pipe adopts a universal bamboo tube structure, and one end of the dedusting water pipe is provided with a nozzle.
与现有技术相比,本实用新型的有益效果:Compared with the prior art, the beneficial effects of the present utility model:
1、该利用石榴砂快速打磨的装置中,通过夹具实现对工件的夹紧,避免了手持金属零件打磨的危险性,解决了在打磨的过程中,遇到较大或较小的零件时,很难进行手持零件进行打磨的问题,并且,可以通过立杆与第二固定孔上的螺纹结构,将夹具固定在第二固定孔内或通过立杆与第一固定孔上的螺纹结构,将夹具固定在适宜的第一固定孔内,以满足不同的使用需求。1. In the device for rapid grinding with garnet sand, the workpiece is clamped by a fixture, which avoids the danger of hand-held metal parts grinding, and solves the problem that when large or small parts are encountered during the grinding process, It is difficult to carry out the problem of hand-held parts for grinding, and the clamp can be fixed in the second fixing hole through the threaded structure on the vertical rod and the second fixing hole, or the threaded structure on the vertical rod and the first fixing hole can be used. The clamp is fixed in a suitable first fixing hole to meet different usage requirements.
2、该利用石榴砂快速打磨的装置中,通过除尘喷嘴喷洒水,在打磨过程中对工件进行降温、冲洗飞屑,可以有效降低飞屑的产生,通过设置的透明防护罩,有效阻挡金属工件打磨过程中产生的飞屑,同时可以阻挡废液的飞溅,通过透明防护帘方便取放工件。2. In the device for rapid grinding with garnet sand, water is sprayed through the dust removal nozzle to cool the workpiece and flush the flying chips during the grinding process, which can effectively reduce the generation of flying chips. The transparent protective cover can effectively block the metal workpiece. The flying chips generated in the grinding process can also block the splash of waste liquid, and the workpiece can be easily taken and placed through the transparent protective curtain.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2为本实用新型的打磨机部分结构示意图;Fig. 2 is a schematic view of the structure of the grinding machine part of the present utility model;
图3为本实用新型的工作箱部分结构示意图之一;Fig. 3 is one of the structural representations of the work box part of the utility model;
图4为本实用新型的工作箱部分结构示意图之二;Fig. 4 is the second part of the structural schematic diagram of the work box of the present invention;
图5为本实用新型的夹具平台结构示意图;5 is a schematic structural diagram of a fixture platform of the present invention;
图6为本实用新型的夹具结构示意图;FIG. 6 is a schematic diagram of the fixture structure of the present invention;
图7为本实用新型的滑槽结构示意图。FIG. 7 is a schematic diagram of the structure of the chute of the present invention.
图中:1、电机;101、基座;102、砂轮;2、工作箱;201、操作箱;2011、操作台;2012、第一固定孔;2013、除尘水管;2014、砂轮槽;2015、透明防护罩;2016、透明防护帘;2017、拉链;202、电器箱;2021、冷却水循环装置;203、收集箱;2031、水箱;2032、箱门;204、砂轮工作腔;3、夹具;301、立杆;302、套筒;303、支臂;304、螺纹套筒;305、螺杆;306、手柄;307、压头;308、限位块;309、螺纹;3010、锁紧螺丝;4、预埋滑槽;5、夹具平台;501、连接杆;502、滑块;503、固定螺栓;504、第二固定孔;505、平台固定孔。In the figure: 1. Motor; 101. Base; 102. Grinding wheel; 2. Working box; 201. Operation box; 2011. Operating table; Transparent protective cover; 2016, transparent protective curtain; 2017, zipper; 202, electrical box; 2021, cooling water circulation device; 203, collection box; 2031, water tank; 2032, box door; 204, grinding wheel working cavity; 3, fixture; 301 , vertical rod; 302, sleeve; 303, arm; 304, threaded sleeve; 305, screw rod; 306, handle; 307, indenter; 308, limit block; 309, thread; 3010, locking screw; 4 5, the fixture platform; 501, the connecting rod; 502, the slider; 503, the fixing bolt; 504, the second fixing hole; 505, the platform fixing hole.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本实用新型的描述中,需要理解的是,术语“中心”、“中心线”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“深度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制,另外在本实用新型的描述中,“若干”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present invention, it should be understood that the terms "center", "centerline", "longitudinal", "lateral", "length", "width", "thickness", "depth", "upper" , "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise" The orientation or positional relationship indicated by , "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific Therefore, it cannot be understood as a limitation to the present invention. In addition, in the description of the present invention, "several" means two or more, unless otherwise clearly defined. .
实施例1Example 1
一种利用石榴砂快速打磨的装置,为了便于对反应釜内部进行清洗,作为一个优选实施例,如图1、图2、图3、图4、图5、图6和图7所示,包括工作箱2,工作箱2的左侧设置有基座101,基座101的顶部设置有电机1,电机1输出轴的端部连接有砂轮102,工作箱2的顶端设置有操作箱201,操作箱201内设置有操作台2011,操作台2011上开设有砂轮槽2014,砂轮槽2014的前侧开设有若干第一固定孔2012,砂轮槽2014的左侧设置有除尘水管2013,操作台2011的四周边缘处均设置有透明防护罩2015,透明防护罩2015的前侧壁设置有透明防护帘2016,透明防护帘2016上设置有拉链2017,操作台2011的上表面设置有预埋滑槽4,预埋滑槽4内安装有夹具平台5,夹具平台5的下表面中心处设置有连接杆501,连接杆501的底端设置有滑块502,夹具平台5的上表面两端靠近边缘处均设置有平台固定孔505,平台固定孔505内安装有固定螺栓503,夹具平台5上表面偏离圆心处的位置设置有第二固定孔504,第二固定孔504内安装有夹具3,操作箱201的下方设置有电器箱202,电器箱202内设置有冷却水循环装置2021,电器箱202的左侧设置有砂轮工作腔204,电器箱202的下方设置有收集箱203,收集箱203内设置有水箱2031,收集箱203的外侧表面设置有箱门2032。A device for quick grinding using garnet sand, in order to facilitate the cleaning of the interior of the reactor, as a preferred embodiment, as shown in Figure 1, Figure 2, Figure 3, Figure 4, Figure 5, Figure 6 and Figure 7, including Work box 2, the left side of the work box 2 is provided with a
本实施例中,夹具3上设置有立杆301,立杆301靠近底端的位置设置有限位块308,限位块308的底部设置有螺纹309,立杆301的顶端设置有套筒302,套筒302外表面的任意一侧设置有锁紧螺丝3010,套筒302的中心孔内安装有支臂303,支臂303的一端设置有螺纹套筒304,螺纹套筒304内安装有螺杆305,螺杆305的顶端设置有手柄306,螺杆305的底端设置有压头307,通过立杆301下端的螺纹309,可将夹具3固定安装在夹具平台5或操作台2011的上表面的固定孔内。In this embodiment, a
进一步的,螺杆305螺纹套筒304螺纹连接,平台固定孔505与固定螺栓503通过螺纹连接,可以通过螺纹结构对螺杆305进行旋转调节,进而调整压头307的高度,实现对压件的压力调节。Further, the threaded
具体的,冷却水循环装置2021包括除尘水管2013、水箱2031和循环水泵,除尘水管2013与水箱2031均与循环水泵通过管道固定连接,通过除尘水管2013、水箱2031和循环水泵构成一个完整的冷却水循环装置2021。Specifically, the cooling
除此之外,操作箱201与收集箱203通过砂轮工作腔204贯通,水箱2031设置在砂轮工作腔204的正下方,水箱2031顶端为开口设计,且开口处设置有滤网,通过水箱2031对废液进行收集,循环利用,通过滤网对废屑进行收集,并进行定期清理。In addition, the
进一步的,若干第一固定孔2012均匀分布在预埋滑槽4的四周,预埋滑槽4与砂轮工作腔204的开口前端垂直和横向交叉分布,通过第一固定孔2012对夹具3进行固定或通过预埋滑槽4对夹具平台5进行固定,以满足不同的使用需求。Further, several first fixing
具体的,连接杆501与夹具平台5的下表面中心通过轴承转动连接,夹具平台5通过滑块502与预埋滑槽4滑动连接,夹具平台5可以实现选择调节,满足对工件多角度调整的需求,平台固定孔505与固定螺栓503通过螺纹活动连接,通过旋转固定螺栓503,使固定螺栓503底部顶紧操作台2011上表面,实现对夹具平台5的锁紧。Specifically, the connecting
除此之外,透明防护罩2015采用强化聚碳酸酯材质,具高强度及弹性系数、高冲击强度,高度透明性,透明防护帘2016采用软质透明PVC材质,结合拉链2017实现透明防护帘2016开口的开合,通过透明防护罩2015和透明防护帘2016使操作箱201组成一个密闭透明的工作空间,在起到防尘、防水溅的效果的同时,便于对工件进行观察,同时采用石榴砂材质的砂轮,石榴砂可以用来去掉物体表面的污物和杂质,金属工件及氧化皮、残渣、污垢,非金属制品表面清理,表面痕迹消除,哑光雾面处理,不仅可以提高模具的精度,还不会损伤模具表面。In addition, the transparent
进一步的,除尘水管2013采用万向竹节管结构,万向竹节管结构可以实现除尘水管2013在任意位置弯曲定位,便于对工件进行冷却、除尘,除尘水管2013的一端设置有喷嘴。Further, the
本实用新型的利用石榴砂快速打磨的装置使用时,首先在打磨小工件时,将需要打磨的工件放置在夹具平台5上,通过立杆301与第二固定孔504上的螺纹结构,将夹具3固定在第二固定孔504内,通过旋转螺杆305,使压头307压紧工件,将夹具平台5滑动至砂轮102前适宜打磨的位置,通过旋转固定螺栓503,使固定螺栓503底部顶紧操作台2011上表面,对夹具平台5进行固定锁紧,即可进行打磨工作。When the device of the present invention for rapid grinding with garnet sand is used, first when grinding small workpieces, the workpiece to be ground is placed on the
在打磨大工件时,将工件直接放置在操作台2011的上表面适宜打磨的位置,通过立杆301与第一固定孔2012上的螺纹结构,将夹具3固定在适宜的第一固定孔2012内,通过调节夹具3对工件进行夹紧,即可进行打磨工作,在打磨过程中调整除尘水管2013的角度,通过循环水泵抽取水箱2031内部的水,对工件用水进行喷洒,以减少打磨过程中的飞屑,并起到对工件降温的效果。When grinding a large workpiece, place the workpiece directly on the upper surface of the
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的仅为本实用新型的优选例,并不用来限制本实用新型,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention are shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions are only preferred examples of the present invention, and are not intended to limit the present invention, without departing from the present invention. Under the premise of the spirit and scope, the present invention will also have various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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