CN212142911U

CN212142911U - Machine tool waste residue processor with crushing function

Info

Publication number: CN212142911U
Application number: CN201922301346.6U
Authority: CN
Inventors: 谈闻军
Original assignee: Jiaxing Wenjun Precision Machinery Co ltd
Current assignee: Jiaxing Wenjun Intelligent Technology Co.,Ltd.
Priority date: 2019-12-19
Filing date: 2019-12-19
Publication date: 2020-12-15
Anticipated expiration: 2029-12-19

Abstract

The utility model discloses a machine tool waste residue processor with a crushing function, which comprises a feed hopper, a screw rod, an oil cylinder, a curing chamber containing a discharge port and a knife switch mechanism; the feed hopper is of a shell structure with an opening at the top, a closed bottom and trapezoidal side surfaces; the crushing mechanism is positioned at the lower opening of the feed hopper and extends along the length direction of the feed hopper; the spiral rod is positioned above the bottom of the material collecting hopper and penetrates through the material collecting hopper along the length direction of the material collecting hopper; the curing chamber is communicated with the aggregate bin along the length direction of the screw rod, a piston rod of the oil cylinder is arranged in the curing chamber along the width direction of the aggregate bin, a discharge port is formed in one side, away from the oil cylinder, of the curing chamber, and a knife switch mechanism is arranged above the curing chamber and close to the discharge port.

Description

Machine tool waste residue processor with crushing function

Technical Field

The utility model belongs to the technical field of waste recycling equipment, specifically speaking relates to a lathe waste residue processor with shredding function.

Background

Machine tools are machines for manufacturing machines, also called machine tools or machine tools, which are conventionally referred to as machine tools for short. The waste slag of the machine tool is filiform or slag-shaped metal waste slag which contains cutting fluid and is produced after a lathe uses a turning tool or a milling machine to process a part by using a milling cutter, and the metal waste slag is characterized by containing the cutting fluid, being soft and fluffy and occupying larger space.

The application number is CN201910667284.2, the patent name is a machine tool waste residue processor, which comprises a feed hopper, a pushing block, a screw rod, an oil cylinder, a curing chamber, a knife switch mechanism and a discharge hole; the feed hopper is of a shell structure with an opening at the top, a closed bottom and trapezoidal side surfaces; the pushing block is fixed on the inner side surface of the feed hopper and can move downwards along the side surface; the hob is located feeder hopper bottom top to run through the feeder hopper along feeder hopper length direction. The invention has the beneficial effects that: the utility model provides a simple structure assembles convenient lathe waste residue processor, utilizes the feeder hopper with the gathering of lathe waste residue, through bulldozing piece and hob, carries out preliminary compression and stirring with the lathe waste residue in the feeder hopper, makes the lathe waste residue contain the cutting fluid separation, and rethread curing chamber sets shape and tailors the lathe waste residue, and the lathe waste residue occupation space after making the processing is little, and transportation and storage are convenient. Although the problem of collecting waste residues of a machine tool is solved, the cut chips are granular and also strip-shaped on the machine tool according to different cutting materials and different feed amounts, the granular chips can be well collected, but the spiral rod is wound when a large number of strip-shaped chips are faced, so that the device is extremely easy to be blocked and has a fault; the band-shaped chips are fed into the curing chamber, and some of the chips remain outside the curing chamber and are often difficult to mold all at once.

Disclosure of Invention

The utility model aims at providing a lathe waste residue processor with shredding function, it is aiming at solving the technical problem who exists in the background art.

In order to solve the technical problem, the purpose of the utility model is to realize like this:

a machine tool waste residue processor with a crushing function comprises a feed hopper, a screw rod, an oil cylinder, a curing chamber with a discharge hole and a knife switch mechanism; the feed hopper is of a shell structure with an opening at the top, a closed bottom and trapezoidal side surfaces; the crushing mechanism is positioned at the lower opening of the feed hopper and extends along the length direction of the feed hopper; the spiral rod is positioned above the bottom of the material collecting hopper and penetrates through the material collecting hopper along the length direction of the material collecting hopper; the curing chamber is communicated with the aggregate bin along the length direction of the screw rod, a piston rod of the oil cylinder is arranged in the curing chamber along the width direction of the aggregate bin, a discharge port is formed in one side, away from the oil cylinder, of the curing chamber, and a knife switch mechanism is arranged above the curing chamber and close to the discharge port.

On the basis of the above scheme and as a preferable scheme of the scheme: the crushing mechanism comprises two parallel main shafts and a main shaft driving mechanism, a plurality of movable cutters are arranged on each main shaft side by side, the movable cutters on the two main shafts are arranged in a staggered mode, and the main shaft driving mechanism drives the two main shafts to synchronously and relatively rotate.

On the basis of the above scheme and as a preferable scheme of the scheme: the switch blade mechanism comprises a switch blade, a first air cylinder driving the switch blade to move up and down and a sensor controlling the first air cylinder to operate.

On the basis of the above scheme and as a preferable scheme of the scheme: the machine tool waste residue processor also comprises a motor connected with the screw rod chain and a second air cylinder connected with the pushing block through a transmission rod.

On the basis of the above scheme and as a preferable scheme of the scheme: the machine tool waste residue processor is arranged on the working platform, and four universal wheels are arranged below the working platform.

Compared with the prior art, the utility model outstanding and profitable technological effect is: 1. simple structure assembles convenient lathe waste residue processor, utilizes the feeder hopper to gather the lathe waste residue, smashes big smear metal and banded smear metal through rubbing crusher structure, carries out preliminary compression and stirring through the lathe waste residue of hob in with the feeder hopper, and rethread curing chamber compresses the lathe waste residue and tailors, and the cutting fluid separation to make the lathe waste residue occupation space after handling little, transportation and storage are convenient.

2. The machine tool cutting machine can well deal with various machine tool cuttings, and is low in use failure rate and high in working efficiency.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a schematic view of the overall structure of the pulverizing mechanism and the screw rod of the present invention.

Detailed Description

In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the drawings in the embodiments, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all the embodiments. All other embodiments obtained by a person skilled in the art without making any inventive step, based on the given embodiments, fall within the scope of protection of the present application.

In the description of the present application, it is to be understood that the terms "upper", "lower", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present application.

In the description of the present application, the terms "first", "second", and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated.

Example one

In order to solve the problems in the background art, the application discloses a machine tool waste residue processor with a crushing function, which comprises a feed hopper 1, a screw rod 3, an oil cylinder 4, a curing chamber 5 with a discharge hole and a knife switch mechanism 6; the screw rod 3 is used for stirring the waste residues of the machine tool, and simultaneously stirring the rest waste residues of the machine tool into the curing chamber 5; the curing chamber 5 is matched with the oil cylinder 4 and the knife switch mechanism 6 to fix and form the waste residue of the machine tool and separate the cutting fluid. The bottom of the curing chamber 5 is provided with a filtrate channel and a filtrate net, so that the cutting fluid subjected to the separation treatment is filtered downwards. The machine tool waste slag is separated by a discharge port 5, and as shown in fig. 2, the feed hopper 1 is a shell structure with an opening 11 at the top, a lower opening 12 at the bottom and trapezoidal side surfaces.

In order to overcome the defect that the spiral rod is wound when a large number of strip-shaped cuttings are faced in the background art, the device is easy to be blocked; the problem that the strip-shaped chips are fed into the curing chamber and part of the chips remain outside the curing chamber and are difficult to be formed completely at one time is solved, and the embodiment further preferably further comprises a crushing mechanism 2, wherein the crushing mechanism 2 is positioned below the lower opening 12 of the feed hopper 1 and extends along the length direction of the feed hopper 1; the automatic crusher further comprises a collecting hopper 7, wherein the collecting hopper 7 is located below the crushing mechanism 2 (below an outlet of the crushing mechanism 2) and extends along the length direction of the crushing mechanism 2, the collecting hopper 7 is of a shell structure with an upper opening 71 at the top, the bottom is closed, the side face is trapezoidal, and the chips crushed by the crushing mechanism 2 fall into the collecting hopper 7 through the upper opening 71 to be collected. Specifically, the crushing mechanism 2 comprises two parallel main shafts 213/223 and a main shaft driving mechanism 211/221, a plurality of movable blades 212/222 are arranged on each main shaft 213/223 side by side, the movable blades 212/222 on the two main shafts 213/223 are arranged in a staggered manner, and the main shaft driving motor 211/221 drives the two main shafts 213/223 to synchronously rotate relatively, so that large-granularity and banded cuttings are crushed. The crushing mechanism 2 is the same as the double-shaft crusher in the related art.

Referring to fig. 2, the screw rod 3 is located above the bottom of the collecting hopper 7, the screw rod 3 is uniformly provided with rotating blades along the length direction, one end of the screw rod 3 is connected to the motor 32 through the chain wheels 322 and 321 and the chain 323, and is driven by the motor 32, and the other end penetrates through the side surface of the collecting hopper 7 and can rotate to enter the curing chamber 5.

With reference to fig. 1, the curing chamber 5 is communicated with the aggregate bin 7 along the length direction of the screw rod 3, the piston rod of the oil cylinder 4 is arranged in the curing chamber 5 along the width direction of the aggregate bin 1, a discharge hole is arranged on one side of the curing chamber 5 far away from the oil cylinder 4, and a knife switch mechanism 6 is arranged above the curing chamber 5 and close to the discharge hole. The oil cylinder 4 is located behind the curing chamber 5, the knife switch mechanism 6 is located on the upper side of the curing chamber 5, after the screw rod 3 pushes the machine tool waste residue into the curing chamber 5, the oil cylinder 4 starts to move, the piston compresses and forms the machine tool waste residue, a blade with a cutting function is arranged on one side of the discharge port located in the curing chamber, and the machine tool waste residue can be cut in the curing chamber in the pushing and pressing process of the piston, so that the metal waste residue reaching the discharge port is formed. After a certain pressure is reached, the pressure can be automatically controlled according to the quantity or the type of the machine tool waste residues, a knife switch in the knife switch mechanism 6 moves downwards, compressed machine tool waste residue solids are cut, and then the formed machine tool waste residue solids are separated from a discharge port.

The preferred embodiment is that the knife switch mechanism 6 comprises a knife switch, a first cylinder driving the knife switch to move up and down, and a sensor controlling the operation of the first cylinder. The first cylinder drives the knife switch to move, the sensor is used for detecting the movement times of the cylinder, and after the cylinder stops operating, the sensor operates the first cylinder so as to control the density of the formed waste residue of the machine tool.

In a preferred embodiment, the discharge port of the curing chamber 5 is a circular through hole. The shape of the discharge port is related to the shape of the formed waste slag of the machine tool.

For the mobility that provides lathe waste residue processor, on work platform was arranged in to lathe waste residue processor, four universal wheels were provided with under the work platform.

Example two

In order to avoid the accumulation of the chips at the opening 11 of the feed hopper, the present embodiment comprises a pushing block with the application number of CN201910667284.2 and the patent name of the pushing block in the machine tool waste residue processor, wherein the pushing block is fixed on the inner side surface of the feed hopper 1 and can move downwards along the side surface; the pushing block is provided with two transmission rods, and the pushing block can move up and down along the side direction of the feed hopper 1 under the driving of the transmission rods. Preferably, the drive rod of the thrust block can be driven by a pneumatic cylinder.

The above-mentioned embodiment is only the preferred embodiment of the present invention, and does not limit the protection scope of the present invention according to this, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims

1. A machine tool waste residue processor with a crushing function comprises a feed hopper, a screw rod, an oil cylinder, a curing chamber with a discharge hole and a knife switch mechanism; the feed hopper is of a shell structure with an opening at the top, a lower opening at the bottom and a trapezoidal side face; the method is characterized in that: the crushing mechanism is positioned at the lower opening of the feed hopper and extends along the length direction of the feed hopper; the spiral rod is positioned above the bottom of the material collecting hopper and penetrates through the material collecting hopper along the length direction of the material collecting hopper; the curing chamber is communicated with the aggregate bin along the length direction of the screw rod, a piston rod of the oil cylinder is arranged in the curing chamber along the width direction of the aggregate bin, a discharge port is formed in one side, away from the oil cylinder, of the curing chamber, and a knife switch mechanism is arranged above the curing chamber and close to the discharge port.

2. A machine tool slag processor with a crushing function according to claim 1, characterized in that: the crushing mechanism comprises two parallel main shafts and a main shaft driving mechanism, a plurality of movable cutters are arranged on each main shaft side by side, the movable cutters on the two main shafts are arranged in a staggered mode, and the main shaft driving mechanism drives the two main shafts to synchronously and relatively rotate.

3. A machine tool slag processor with a crushing function according to claim 1, characterized in that: the switch blade mechanism comprises a switch blade, a first air cylinder driving the switch blade to move up and down and a sensor controlling the first air cylinder to operate.

4. A machine tool slag processor with a crushing function according to claim 1, characterized in that: the discharge hole of the curing chamber is a circular through hole.

5. A machine tool slag processor with a crushing function according to claim 1, characterized in that: the machine tool waste residue processor also comprises a motor connected with the screw rod chain and a second air cylinder connected with the pushing block through a transmission rod.

6. A machine tool slag processor with a crushing function according to claim 1, characterized in that: the machine tool waste residue processor is arranged on the working platform, and four universal wheels are arranged below the working platform.