CN211757537U - Novel machine tool waste residue processor - Google Patents
Novel machine tool waste residue processor Download PDFInfo
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- CN211757537U CN211757537U CN201922208794.1U CN201922208794U CN211757537U CN 211757537 U CN211757537 U CN 211757537U CN 201922208794 U CN201922208794 U CN 201922208794U CN 211757537 U CN211757537 U CN 211757537U
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- material pushing
- curing chamber
- waste residue
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Abstract
The utility model discloses a novel machine tool waste residue processor, which comprises a collecting hopper, a material pushing plate driving mechanism, an oil cylinder, a curing chamber with a discharge port and a knife switch mechanism; the collecting hopper is of a shell structure with an opening at the top, a closed bottom and trapezoidal side surfaces; the material pushing plate is positioned at the bottom of the material collecting hopper, and one side of the material pushing plate is attached to the bottom of the material collecting hopper; the material pushing plate is fixedly arranged at the output end of the material pushing plate driving mechanism and driven by the output end of the material pushing plate driving mechanism to reciprocate along the length direction of the aggregate bin; the curing chamber is communicated with the aggregate bin along the moving direction of the material pushing plate, a piston rod of the oil cylinder is arranged in the curing chamber along the width direction of the aggregate bin, a discharge hole is formed in one side, away from the oil cylinder, of the curing chamber, and a knife switch mechanism is arranged above the curing chamber and close to the discharge hole.
Description
Technical Field
The utility model belongs to the technical field of waste recycling equipment, specifically speaking relates to a novel lathe waste residue processor.
Background
Machine tools are machines for manufacturing machines, also called machine tools or machine tools, which are conventionally referred to as machine tools for short. The waste slag of the machine tool is filiform or slag-shaped metal waste slag which contains cutting fluid and is produced after a lathe uses a turning tool or a milling machine to process a part by using a milling cutter, and the metal waste slag is characterized by containing the cutting fluid, being soft and fluffy and occupying larger space.
The application number is CN201910667284.2, the patent name is a machine tool waste residue processor, which comprises a feed hopper, a pushing block, a screw rod, an oil cylinder, a curing chamber, a knife switch mechanism and a discharge hole; the feed hopper is of a shell structure with an opening at the top, a closed bottom and trapezoidal side surfaces; the pushing block is fixed on the inner side surface of the feed hopper and can move downwards along the side surface; the hob is located feeder hopper bottom top to run through the feeder hopper along feeder hopper length direction. The invention has the beneficial effects that: the utility model provides a simple structure assembles convenient lathe waste residue processor, utilizes the feeder hopper with the gathering of lathe waste residue, through bulldozing piece and hob, carries out preliminary compression and stirring with the lathe waste residue in the feeder hopper, makes the lathe waste residue contain the cutting fluid separation, and rethread curing chamber sets shape and tailors the lathe waste residue, and the lathe waste residue occupation space after making the processing is little, and transportation and storage are convenient. Although the problem of machine tool waste residue collection is solved, the screw rod belongs to a continuous rotating feeding structure, so that the screw rod needs to rotate continuously in order to meet the feeding requirement, and the energy consumption and equipment abrasion are increased; in addition, in order to realize the rotation of the screw rod, a motor and a transmission device are additionally arranged to realize that the motor drives the screw rod to rotate so as to realize the feeding, so that the production cost of the equipment is increased; in addition, the volume of the screw rod is large, the structure is also complex, and the manufacturing difficulty is undoubtedly increased.
Disclosure of Invention
The utility model aims at providing a novel lathe waste residue processor, it is aiming at improving the problem that exists in the background art.
In order to solve the technical problem, the purpose of the utility model is to realize like this:
a novel machine tool waste residue processor comprises a collecting hopper, a material pushing plate driving mechanism, an oil cylinder, a curing chamber with a discharge port and a knife switch mechanism; the collecting hopper is of a shell structure with an opening at the top, a closed bottom and trapezoidal side surfaces; the material pushing plate is positioned at the bottom of the material collecting hopper, and one side of the material pushing plate is attached to the bottom of the material collecting hopper; the material pushing plate is fixedly arranged at the output end of the material pushing plate driving mechanism and driven by the output end of the material pushing plate driving mechanism to reciprocate along the length direction of the aggregate bin; the curing chamber is communicated with the aggregate bin along the moving direction of the material pushing plate, a piston rod of the oil cylinder is arranged in the curing chamber along the width direction of the aggregate bin, a discharge hole is formed in one side, away from the oil cylinder, of the curing chamber, and a knife switch mechanism is arranged above the curing chamber and close to the discharge hole.
On the basis of the above scheme and as a preferable scheme of the scheme: the crushing device is characterized by further comprising a feeding hopper and a crushing mechanism, wherein the feeding hopper is of a shell structure with an opening at the top, a lower opening at the bottom and a trapezoidal side face, the feeding hopper and the crushing mechanism are located right above the collecting hopper, and the crushing mechanism is located at the lower opening of the feeding hopper and extends along the length direction of the feeding hopper; the outlet of the crushing mechanism corresponds to the opening of the collecting hopper.
On the basis of the above scheme and as a preferable scheme of the scheme: the crushing mechanism comprises two parallel main shafts and a main shaft driving mechanism, a plurality of movable cutters are arranged on each main shaft side by side, the movable cutters on the two main shafts are arranged in a staggered mode, and the main shaft driving mechanism drives the two main shafts to synchronously and relatively rotate.
On the basis of the above scheme and as a preferable scheme of the scheme: the switch blade mechanism comprises a switch blade, a first air cylinder driving the switch blade to move up and down and a sensor controlling the first air cylinder to operate.
On the basis of the above scheme and as a preferable scheme of the scheme: the discharge hole of the curing chamber is a circular through hole.
On the basis of the above scheme and as a preferable scheme of the scheme: the machine tool waste residue processor is arranged on the working platform, and four universal wheels are arranged below the working platform.
Compared with the prior art, the utility model outstanding and profitable technological effect is: 1. simple structure assembles convenient lathe waste residue processor, utilizes the collecting hopper with the gathering of lathe waste residue, carries out preliminary compression and gathering through the lathe waste residue of scraping wings in with the feeder hopper, and rethread curing chamber compresses and tailors the lathe waste residue, and the cutting fluid separation to make the lathe waste residue occupation space after handling little, transportation and storage are convenient.
2. Large cuttings and strip cuttings are crushed by the crushing mechanism, so that the device can be used for collecting and treating various machine tool machining cuttings, and the application range is wide.
3. The use failure rate is low, and the working efficiency is high.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a material pushing plate structure;
FIG. 3 is a schematic structural view of the second embodiment;
FIG. 4 is a schematic view of a shredder mechanism and a stripper plate mounting arrangement;
FIG. 5 is a schematic view of a curing chamber connection structure.
Detailed Description
In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the drawings in the embodiments, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all the embodiments. All other embodiments obtained by a person skilled in the art without making any inventive step, based on the given embodiments, fall within the scope of protection of the present application.
In the description of the present application, it is to be understood that the terms "upper", "lower", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present application.
In the description of the present application, the terms "first", "second", and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated.
Example one
In order to solve the problems in the background art, the application discloses a novel machine tool waste residue processor, which comprises a collecting hopper 7, a material pushing plate 3, an oil cylinder 4, a curing chamber 5 with a material outlet 51 and a knife switch mechanism 6; the material pushing rod 3 is used for pushing the machine tool waste residues to push the rest machine tool waste residues into the curing chamber 5; the curing chamber 5 is matched with the oil cylinder 4 and the knife switch mechanism 6 to fix and form the waste residue of the machine tool and separate the cutting fluid. The bottom of the solidification chamber 5 is provided with a filtrate channel and a filtrate net (not shown in the drawing) for filtering down the cutting fluid that is separately processed. The machine tool waste slag is separated by a discharge port 5, and as shown in fig. 2, the feed hopper 1 is a shell structure with an opening 11 at the top, a lower opening 12 at the bottom and trapezoidal side surfaces.
With reference to fig. 1 and 2, the material pushing plate 3 is located at the bottom of the material collecting hopper 7, and one side of the material pushing plate is attached to the bottom of the material collecting hopper 7; the material pushing plate 3 is fixedly arranged at the output end of the material pushing plate driving mechanism 31 and driven by the output end of the material pushing plate driving mechanism 31 to reciprocate along the length direction of the aggregate bin 7, and the curing chamber 5 is communicated with the aggregate bin 7 along the moving direction of the material pushing plate 3, so that the cuttings at the bottom of the aggregate bin 7 are pushed into the curing chamber 5 by the moving material pushing plate 3. The bottom of the preferable aggregate bin 7 is provided with an accommodating cavity 71 matched with the outer contour of the material pushing plate 3, the preferable material pushing plate 3 is rectangular, the material pushing plate 3 is in clearance fit with the inner wall of the accommodating cavity 71, chips machined by the machine tool fall into the accommodating cavity along the inner wall of the aggregate bin 7, and the chips in the accommodating cavity are pushed into the curing chamber in the process that the material pushing plate driving mechanism 31 drives the material pushing plate 3 to move towards the curing chamber along the length direction of the aggregate bin in the accommodating cavity 71. Preferably, the pushing plate driving mechanism 31 comprises a double-rod cylinder 311, a connecting plate 312 and a push rod 313, the pushing plate 3 is fixedly connected to the end of the push rod 313, and the double-rod cylinder is fixedly arranged on the side of the collecting hopper, so that the maximum outer contour size of the device is well controlled.
With reference to fig. 1 and 4, the curing chamber 5 is communicated with the aggregate bin 7 along the moving direction of the material pushing plate 3, a piston rod of the oil cylinder 4 is arranged in the curing chamber 5 along the width direction of the aggregate bin 1, a discharge hole 51 is arranged on one side of the curing chamber 5 far away from the oil cylinder 4, and a knife switch mechanism 6 is arranged above the curing chamber 5 and close to the discharge hole 51. The oil cylinder 4 is located behind the curing chamber 5, the knife switch mechanism 6 is located on the upper side of the curing chamber 5, after the material pushing plate 3 pushes the machine tool waste residue into the curing chamber 5, the oil cylinder 4 starts to move, the piston compresses and forms the machine tool waste residue, a blade with a cutting function is arranged on one side of the material outlet 51 located in the curing chamber, and in the pushing and pressing process of the piston, the machine tool waste residue is cut in the curing chamber, so that the metal waste residue reaching the material outlet 51 is formed. After a certain pressure is reached, the pressure can be automatically controlled according to the quantity or the type of the machine tool waste residue, a knife switch in the knife switch mechanism 6 descends to cut out the compressed machine tool waste residue solid, and then the formed machine tool waste residue solid is separated from the discharge port 51.
The preferred embodiment is that the knife switch mechanism 6 comprises a knife switch, a first cylinder driving the knife switch to move up and down, and a sensor controlling the operation of the first cylinder. The first cylinder drives the knife switch to move, the sensor is used for detecting the movement times of the cylinder, and after the cylinder stops operating, the sensor operates the first cylinder so as to control the density of the formed waste residue of the machine tool.
In a preferred embodiment, the discharge hole 51 of the curing chamber 5 is a circular through hole. The shape of the discharge port is related to the shape of the formed waste slag of the machine tool.
For the mobility that provides lathe waste residue processor, on work platform was arranged in to lathe waste residue processor, four universal wheels were provided with under the work platform.
Therefore, the cuttings at the bottom of the collecting hopper are collected and pushed into the curing chamber through the material pushing plate and the double-rod cylinder, the complexity of the structure of the device is reduced, and the cost of the double-rod cylinder is lower than that of the motor and the transmission assembly, so that the cost of the device is reduced, the profit rate of the device is improved, and the market competitiveness is increased; in addition, the control valve of the double-rod cylinder is linked with the machine tool, so that the double-rod cylinder acts to drive the material pushing plate to push cuttings into the curing chamber during the intermittent period of the machine tool, and the intermittent action can use a compressed air source in a factory to reduce energy consumption; meanwhile, as the machine tool runs during the intermission period, more amount of blanking is accumulated in the collecting hopper, the material pushing plate is pushed into the curing chamber at one time, the working efficiency is high, and the cutting forming in the curing chamber is facilitated.
Example two
In order to overcome the defect that the pushing plate 3 is wound when a large number of strip-shaped cuttings are faced in the background art, the device is extremely easy to be stuck; the problem that the strip-shaped chips are fed into the curing chamber and part of the chips remain outside the curing chamber and are difficult to be formed completely at one time is solved, and the embodiment further preferably further comprises a crushing mechanism 2, wherein the crushing mechanism 2 is positioned below the lower opening 12 of the feed hopper 1 and extends along the length direction of the feed hopper 1; still include feeder hopper 1, feeder hopper 1 has upper shed 11 for the top, and the bottom has lower shed 12 and the side is trapezoidal shell structure, aggregate bin 7 is located rubbing crusher mechanism 2 below (rubbing crusher mechanism 2's export below) and extends along rubbing crusher mechanism 2's length direction, and the smear metal after rubbing crusher mechanism 2 smashes is collected by upper shed 72, drops to aggregate bin 7 in to send into the curing chamber through the scraping wings. Specifically, the crushing mechanism 2 comprises two parallel main shafts 213/223 and a main shaft driving mechanism 211/221, a plurality of movable blades 212/222 are arranged on each main shaft 213/223 side by side, the movable blades 212/222 on the two main shafts 213/223 are arranged in a staggered manner, and the main shaft driving motor 211/221 drives the two main shafts 213/223 to synchronously rotate relatively, so that large-granularity and banded cuttings are crushed. The crushing mechanism 2 is the same as the double-shaft crusher in the related art.
EXAMPLE III
According to the second embodiment, in order to avoid the accumulation of the chips at the opening 11 of the feed hopper, the second embodiment comprises a pushing block with the application number of CN201910667284.2 and the patent name of the pushing block in the machine tool waste residue processor, wherein the pushing block is fixed on the inner side surface of the feed hopper 1 and can move downwards along the side surface; the pushing block is provided with two transmission rods, and the pushing block can move up and down along the side direction of the feed hopper 1 under the driving of the transmission rods. Preferably, the drive rod of the thrust block can be driven by a pneumatic cylinder.
The above-mentioned embodiment is only the preferred embodiment of the present invention, and does not limit the protection scope of the present invention according to this, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.
Claims (6)
1. The utility model provides a novel lathe waste residue processor which characterized in that: comprises a collecting hopper, a material pushing plate driving mechanism, an oil cylinder, a curing chamber with a discharge hole and a knife switch mechanism; the collecting hopper is of a shell structure with an opening at the top, a closed bottom and trapezoidal side surfaces; the material pushing plate is positioned at the bottom of the material collecting hopper, and one side of the material pushing plate is attached to the bottom of the material collecting hopper; the material pushing plate is fixedly arranged at the output end of the material pushing plate driving mechanism and driven by the output end of the material pushing plate driving mechanism to reciprocate along the length direction of the aggregate bin; the curing chamber is communicated with the aggregate bin along the moving direction of the material pushing plate, a piston rod of the oil cylinder is arranged in the curing chamber along the width direction of the aggregate bin, a discharge hole is formed in one side, away from the oil cylinder, of the curing chamber, and a knife switch mechanism is arranged above the curing chamber and close to the discharge hole.
2. The novel machine tool waste residue processor of claim 1, characterized in that: the crushing device is characterized by further comprising a feeding hopper and a crushing mechanism, wherein the feeding hopper is of a shell structure with an opening at the top, a lower opening at the bottom and a trapezoidal side face, the feeding hopper and the crushing mechanism are located right above the collecting hopper, and the crushing mechanism is located at the lower opening of the feeding hopper and extends along the length direction of the feeding hopper; the outlet of the crushing mechanism corresponds to the opening of the collecting hopper.
3. The novel machine tool waste residue processor according to claim 2, characterized in that: the crushing mechanism comprises two parallel main shafts and a main shaft driving mechanism, a plurality of movable cutters are arranged on each main shaft side by side, the movable cutters on the two main shafts are arranged in a staggered mode, and the main shaft driving mechanism drives the two main shafts to synchronously and relatively rotate.
4. The novel machine tool waste residue processor of claim 1, characterized in that: the switch blade mechanism comprises a switch blade, a first air cylinder driving the switch blade to move up and down and a sensor controlling the first air cylinder to operate.
5. The novel machine tool waste residue processor of claim 1, characterized in that: the discharge hole of the curing chamber is a circular through hole.
6. The novel machine tool waste residue processor of claim 1, characterized in that: the machine tool waste residue processor is arranged on the working platform, and four universal wheels are arranged below the working platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922208794.1U CN211757537U (en) | 2019-12-11 | 2019-12-11 | Novel machine tool waste residue processor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922208794.1U CN211757537U (en) | 2019-12-11 | 2019-12-11 | Novel machine tool waste residue processor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211757537U true CN211757537U (en) | 2020-10-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922208794.1U Active CN211757537U (en) | 2019-12-11 | 2019-12-11 | Novel machine tool waste residue processor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211757537U (en) |
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2019
- 2019-12-11 CN CN201922208794.1U patent/CN211757537U/en active Active
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220216 Address after: 314415 building 11-12, Zhongdian Zhigu Industrial Park, No. 59, Wenlan Road, Jianshan new area, huangwan Town, Haining City, Jiaxing City, Zhejiang Province Patentee after: Jiaxing Wenjun Intelligent Technology Co.,Ltd. Address before: 314000 No. 2668, Linggang Road, Wuyuan street, Haiyan County, Jiaxing City, Zhejiang Province Patentee before: JIAXING WENJUN PRECISION MACHINERY Co.,Ltd. |
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| TR01 | Transfer of patent right |