CN212137507U - Dual-mode winding device - Google Patents
Dual-mode winding device Download PDFInfo
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- CN212137507U CN212137507U CN202020637974.1U CN202020637974U CN212137507U CN 212137507 U CN212137507 U CN 212137507U CN 202020637974 U CN202020637974 U CN 202020637974U CN 212137507 U CN212137507 U CN 212137507U
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Abstract
The utility model relates to a motor production technical field relates to a bimodulus winding device. The utility model can lead a plurality of electromagnetic wires to be arranged and evenly wound on the winding mould by driving the first winding mould or the second winding mould on the winding rotary plate to rotate through the rotary driving part, thereby effectively avoiding the winding problem of a plurality of electromagnetic wires wound with coils; the transfer of the second winding former is realized through the die switching mechanism, so that the two winding formers are ensured not to interfere in the winding process, two groups of concentric coils can be wound, and the production efficiency is greatly improved; first winding former and second winding former set up on same circumference, can push the wire winding on first winding former and the second winding former one by one along removing rule mould circumference, further avoid the coiling coil winding.
Description
Technical Field
The utility model relates to a motor production technical field relates to a bimodulus winding device.
Background
The motor winding is wound by electromagnetic wires, a mold is designed to be fixed for a common winding machine due to structural reasons, and a wire arranging port is arranged on a rotary flying fork and rotates around the mold. When the number of the parallel winding of the electromagnetic wire is small, a die fixing structure can be adopted, but when the number of the parallel winding is large, the winding phenomenon of multiple strands of wires can be generated, the arrangement of the wound coils is disordered and irregular, meanwhile, the wire inserting resistance is increased, the wire inserting quality is reduced, and the automatic wire inserting can not be realized in serious cases.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide a two sets of many sets of concentric coils of windable, greatly improved production efficiency, avoid the winding coil winding bimodulus winding device.
In order to solve the technical problem, the utility model provides a technical scheme that its technical problem adopted is:
a dual-mode winding device comprises a die sinking mechanism, a winding mechanism and a die switching mechanism, wherein the winding mechanism is connected with the die sinking mechanism, and the die sinking mechanism drives two winding dies to sink in sections and insert the winding dies into a movable wire embedding die, so that a wound coil falls into the movable wire embedding die;
the winding mechanism comprises a winding rotor plate, a first winding former and a second winding former, the winding rotor plate is in driving connection with a rotary driving part, the rotary driving part drives the winding rotor plate to rotate, the first winding former and the second winding former are arranged on the winding rotor plate in a sliding mode, the first winding former and the second winding former are arranged on the same circumference, and the movable winding former is arranged on the circumference center.
The wire blocking mechanism comprises a wire blocking plate, a wire blocking lifting driver, a wire blocking transverse driver and a wire blocking frame, the wire blocking lifting driver is arranged on the wire blocking plate, the wire blocking transverse driver is connected with the wire blocking lifting driver, the wire blocking frame is in driving connection with the wire blocking transverse driver, and the wire blocking transverse driver drives the wire blocking frame to abut against the second winding die.
Furthermore, the wire blocking frame comprises a connecting plate and two blocking rods, the two blocking rods are respectively arranged on two sides of the connecting plate, and a wire blocking gap is arranged between the two blocking rods.
Furthermore, the first winding former is connected with a fixed plate, the second winding former is connected with a movable plate through a sliding shaft, a sliding guide rail is arranged on the winding rotating plate, and the fixed plate and the movable plate are both arranged on the sliding guide rail in a sliding manner; and the mold moving driver is in driving connection with the fixed plate and drives the fixed plate and the movable plate to linearly move along the sliding guide rail.
Furthermore, a first connecting piece is arranged at the top of the fixing plate, a second connecting piece is arranged at the top of the moving plate, the fixing plate and the moving plate are quickly detached and butted through the first connecting piece and the second connecting piece, the first connecting piece and the second connecting piece are identical in structure, the first connecting piece comprises a connecting support, and a pneumatic connector and an electrical connector are arranged on the connecting support.
Further, the mould changeover mechanism comprises a transfer guide rail seat and a transfer driving part, the transfer driving part is in driving connection with the transfer guide rail seat, a transfer guide rail matched with the sliding guide rail is arranged at the bottom of the transfer guide rail seat, and the movable plate is driven by the mould moving driver to slide along the sliding guide rail onto the transfer guide rail.
The winding rotor plate and the transfer guide rail seat are arranged on the movable plate, the movable plate is arranged on the fixed plate, the transfer guide rail seat is arranged on the movable plate, the winding rotor plate is arranged on the transfer guide rail seat, the transfer guide rail seat is arranged on the transfer guide rail seat, the winding.
The wire transition mechanism is arranged on one side of the winding rotary plate and is arranged between the first winding die and the second winding die and used for enabling a winding on the first winding die to transition to the second winding die, the wire transition mechanism comprises a wire transition driver, a wire transition plate and a wire transition guide rod, the wire transition driver is in driving connection with the wire transition plate, the wire transition plate is of an L-shaped structure and is provided with a transition surface used for transition winding, and the guide rod penetrates through the winding rotary plate and is connected with the wire transition plate.
Further, be provided with first line hanging part on the first winding former, first line hanging part includes hanging line frame and fastener, the fastener sets up on the hanging line frame, be provided with many hanging line montants that are used for the direction of winding on the hanging line frame.
Further, the die sinking mechanism comprises a die sinking rack and a fixed support, a die sinking slide block is arranged on the die sinking rack, a die sinking guide rail is arranged on the fixed support, and the die sinking slide block is slidably arranged on the die sinking guide rail; and the sinking die driving part is in driving connection with the sinking die rack and drives the sinking die rack to move up and down.
The utility model has the advantages that:
the utility model can lead a plurality of electromagnetic wires to be arranged and evenly wound on the winding mould by driving the first winding mould or the second winding mould on the winding rotary plate to rotate through the rotary driving part, thereby effectively avoiding the winding problem of a plurality of electromagnetic wires wound with coils; the transfer of the second winding former is realized through the die switching mechanism, so that the two winding formers are ensured not to interfere in the winding process, two groups of concentric coils can be wound, and the production efficiency is greatly improved; first winding former and second winding former set up on same circumference, can push the wire winding on first winding former and the second winding former one by one along removing rule mould circumference, further avoid the coiling coil winding.
Drawings
Fig. 1 is a schematic view of a rotary dual-mode winding structure according to the present invention.
Fig. 2 is a schematic view of the wire blocking mechanism of the present invention.
Fig. 3 is a schematic view of the winding mechanism of the present invention.
Fig. 4 is a schematic view of the crossover mechanism of the present invention.
Fig. 5 is a schematic view of the die changeover mechanism of the present invention.
Fig. 6 is a schematic view of the die sinking mechanism of the present invention.
Fig. 7 is a schematic view of a rotary drive component of the present invention.
Fig. 8 is a schematic view of the thread take-up member of the present invention.
Detailed Description
The present invention is further described with reference to the following drawings and specific embodiments so that those skilled in the art can better understand the present invention and can implement the present invention, but the embodiments are not to be construed as limiting the present invention.
Referring to fig. 1-8, a dual-mode winding device includes a die sinking mechanism 10, a winding mechanism and a die switching mechanism 40, wherein the winding mechanism is connected to the die sinking mechanism, and the die sinking mechanism drives two winding dies to sink in segments and insert into a movable wire embedding die, so that a wound coil falls into the movable wire embedding die;
the winding mechanism comprises a winding rotating plate, a first winding former 70 and a second winding former 71, the winding rotating plate 30 is in driving connection with a rotary driving part, the rotary driving part 20 drives the winding rotating plate 30 to rotate, the first winding former 70 and the second winding former 71 are arranged on the winding rotating plate in a sliding mode, the first winding former 70 and the second winding former 71 are arranged on the same circumference, and the movable wire embedding former 90 is arranged on the circumference center.
The utility model can lead a plurality of electromagnetic wires to be arranged and evenly wound on the winding mould by driving the first winding mould or the second winding mould on the winding rotary plate to rotate through the rotary driving part, thereby effectively avoiding the winding problem of a plurality of electromagnetic wires wound with coils; the transfer of the second winding former is realized through the die switching mechanism, so that the two winding formers are ensured not to interfere in the winding process, two groups of concentric coils can be wound, and the production efficiency is greatly improved; first winding former and second winding former set up on same circumference, can push the wire winding on first winding former and the second winding former one by one along removing rule mould circumference, further avoid the coiling coil winding.
The utility model discloses can use with the coiling machine of this department application row thread trimming device cooperation, be applicable to new forms of energy driving motor's stator winding's wire winding operation, two winding formers can realize many sets of concentric coil coiling simultaneously.
The rotary driving part 20 comprises a rotating shaft 20, one end of the rotating shaft 20 is connected with the winding rotating plate, the other end of the rotating shaft is connected with the rotating wheel of the sinking die rack, a rotary motor seat is arranged on the sinking die rack, a rotary motor 22 is arranged on the rotary motor seat 23, and an output wheel on an output shaft of the rotary motor is connected with the rotating wheel on the rotating shaft through a synchronous belt.
The sinking die machine frame 11 is provided with a rotating shaft limiting part, the rotating shaft limiting part comprises a limiting cylinder 24, a piston rod of the limiting cylinder 24 is provided with a positioning insertion block, a winding positioning sleeve 21 on the rotating shaft 20 is provided with a limiting hole 25, and the positioning insertion block is inserted in the limiting hole 25.
Referring to fig. 2, the winding device further comprises a wire blocking mechanism 50, wherein the wire blocking mechanism comprises a wire blocking plate 51, a wire blocking lifting driver 52, a wire blocking transverse driver 53 and a wire blocking frame, the wire blocking lifting driver 52 is arranged on the wire blocking plate 51, the wire blocking transverse driver 53 is connected with the wire blocking lifting driver 52, the wire blocking frame is in driving connection with the wire blocking transverse driver 53, and the wire blocking transverse driver 53 drives the wire blocking frame to abut against the second winding mold 71.
Specifically, the thread blocking lifting driver 52 is a thread blocking lifting cylinder, the thread blocking transverse moving driver 53 is a rodless cylinder, the rodless cylinder is connected with the end part of a piston rod of the thread blocking lifting cylinder, and the cylinder slide block is connected with the thread blocking frame.
The wire blocking frame comprises a connecting plate 54 and two blocking rods 55, the two blocking rods 55 are respectively arranged on two sides of the connecting plate 54, and a wire blocking gap is arranged between the two blocking rods 55.
The first winding former 70 is connected with the fixed plate 33, the second winding former 71 is connected with the moving plate 34 through a sliding shaft 72, the winding rotating plate 30 is provided with a sliding guide rail 32, and the fixed plate 33 and the moving plate 34 are both arranged on the sliding guide rail 32 in a sliding manner; and the mold moving driver is in driving connection with the fixed plate 33 and drives the fixed plate 33 and the moving plate 34 to linearly move along the sliding guide rail 32.
Referring to fig. 3, a first connecting piece 35 is arranged at the top of the fixed plate 33, a second connecting piece is arranged at the top of the movable plate 34, the fixed plate 33 and the movable plate 34 are quickly detached and butted through the first connecting piece 35 and the second connecting piece, the first connecting piece 35 and the second connecting piece have the same structure, the first connecting piece 35 comprises a connecting bracket, and a pneumatic connector 36 and an electrical connector 37 are arranged on the connecting bracket.
The first connecting piece 35 is in butt joint with the pneumatic connector 36 and the electric connector 37 on the second connecting piece at the same time, the air path and the circuit between the first winding die and the second winding die are communicated, the fixed plate 33 is in butt joint with the movable plate 34 accurately, and the normal operation of the second winding die is guaranteed.
Referring to fig. 5, the mold changeover mechanism 40 includes a transfer guide holder 41 and a transfer driving unit, the transfer driving unit is in driving connection with the transfer guide holder 41, a transfer guide 42 matched with the slide guide 32 is disposed at the bottom of the transfer guide holder, and the moving plate 34 is driven by the mold transfer driver 31 to slide along the slide guide 32 to the transfer guide 42.
The winding rotor plate and the transfer guide rail seat are arranged on the same plane, the.
Referring to fig. 4, the winding wire transition mechanism 60 is further included, the winding wire transition mechanism 60 is disposed on one side of the winding wire rotating plate 30, the winding wire transition mechanism 60 is disposed between the first winding former 70 and the second winding former 71 and is used for transitioning a winding wire on the first winding former to the second winding former, the winding wire transition mechanism 60 includes a winding wire transition driver 61, a winding wire transition plate 62 and a winding wire transition guide rod 63, the winding wire transition driver 61 is in driving connection with the winding wire transition plate 62, the winding wire transition plate is in an L-shaped structure, a transition surface for transition winding wires is disposed on the winding wire transition plate, and the guide rod 63 penetrates through the winding wire rotating plate 30 and is connected with the winding wire transition plate 62.
The wire is guided by the wire transition plate, so that a plurality of strands of electromagnetic wires can be uniformly guided from the first winding former to the second winding former; two groups of concentric coils with multiple sets are wound, and the working efficiency is effectively improved.
Be provided with first line hanging part 80 on the first winding former, first line hanging part includes hanging line frame 81 and fastener 84, fastener 84 passes through hanging line cylinder 83 drive connection, hanging line cylinder 83 sets up on the hanging line frame 81, be provided with many hanging line montants 82 that are used for the direction of winding on the hanging line frame.
The die sinking mechanism comprises a die sinking rack 11 and a fixed support 12, a die sinking slide block is arranged on the die sinking rack 11, a die sinking guide rail 18 is arranged on the fixed support 12, and the die sinking slide block is slidably arranged on the die sinking guide rail 18; and the sinking die driving part is in driving connection with the sinking die rack 11 and drives the sinking die rack 11 to move up and down.
Referring to fig. 6, the die sinking driving part includes a screw rod 15 and a die sinking motor 13, the screw rod 15 is connected with the fixed bracket 12 through a bearing seat 16, the die sinking motor 13 is connected with the fixed bracket 12 through a die sinking motor seat 14, the die sinking motor 13 is connected with the screw rod 15 in a driving manner, a screw rod seat 17 is sleeved on the screw rod, the screw rod seat 17 is connected with the die sinking frame 11, and the die sinking motor 13 drives the screw rod 15 to rotate so as to realize the up-and-down movement of the die sinking frame 11.
The first winding former 70 and the second winding former 71 have the same structure, the first winding former 70 comprises a fixed die core 73, a movable die core 74 and a die holder, stepped winding grooves are formed in the fixed die core 73 and the movable die core 74, the fixed die core is fixedly connected with the die holder, the movable die core 74 is connected with the die holder through a movable driver, a die pushing driver 76 is arranged on the movable die core 74, and the die pushing driver 76 is in driving connection with the fixed die core 73.
Specifically, the mold pushing driver is a mold pushing cylinder, the mold pushing cylinder is arranged on the movable mold core, and a piston rod of the mold pushing cylinder is in driving connection with the fixed mold core.
The movable driver is a sliding table air cylinder, the sliding table air cylinder is connected with the movable mold core, and a sliding block of the sliding table air cylinder is connected with the mold base.
Through pushing away the cooperation of mould cylinder and slip table cylinder and using, can make stranded electromagnetic wire evenly wind on wire winding mould, can automatic control coil tension when the mold core wire winding operation simultaneously, wire rod landing is effectively avoided to the wire winding formula.
And when the winding of the coil is finished, the cylinder contracts and drops in the movable wire embedding die.
The utility model discloses move mould driver, transfer drive unit, location driver, push away line driver, ferry wire driver can provide power for modes such as hydraulic means, pneumatic means, servo motor (driving screw, cam provide reciprocating motion).
Specifically, the mold moving driver is a mold moving cylinder, and a piston rod of the mold moving cylinder is in driving connection with the fixed plate and is in driving connection with the moving plate through a connecting piece.
Referring to fig. 5, specifically, the transfer driving part includes a fixed frame 43, a movable bottom plate 44 is disposed on the fixed frame 43, a movable guide rail 45 is disposed on the transfer guide rail seat 41, the movable bottom plate 44 is slidably disposed on the movable guide rail 45, a transfer motor 46 is disposed on the movable bottom plate, a rack 47 is disposed on one side of the movable guide rail 45, a gear 48 is disposed on an output shaft of the transfer motor 46, the gear 48 is engaged with the rack 47, and a limit stopper matched with the movable bottom plate is disposed between the rack and the movable guide rail, so that the movable bottom plate cannot be separated from the movable guide rail.
Specifically, the positioning driver is a positioning cylinder, after the second winding former is completely transferred to the switching mechanism, the rod end of a piston rod of the positioning cylinder is connected and positioned with the positioning pin, and the moving plate is separated from the positioning pin and the quick-change connector of the winding rotating plate.
Specifically, the crossover line driver is a crossover line cylinder, and the rod end of a piston rod of the crossover line cylinder is in driving connection with the crossover line plate.
Flow of use
The utility model relates to a winding part of a winding and embedding integrated machine matched with a wire arranging and cutting device, in an initial state, a second winding former is positioned on a die switching mechanism through a movable plate, and a positioning cylinder on a transfer guide rail seat of the switching mechanism drives a positioning pin to position the movable plate; the first winding former is positioned in the middle of the winding rotating plate (the rotating shaft is in a concentric position), and the positioning cylinder on the winding rotating plate drives the positioning pins to position the fixing plates; the sinking die mechanism sinks, each section of the first winding die is inserted into the movable wire embedding die in a segmented manner, the rotating shaft drives the first winding die on the winding rotating plate to rotate through the rotary driving part, the wire arranging and cutting device capable of three-dimensionally positioning guides a plurality of strands of electromagnetic wires through the head wire hanging part, and the wires are uniformly wound on each die section of the first winding die; and the first winding former pushing cylinder contracts, and each section of coil falls into the movable coil inserting die respectively.
Finishing the winding of the first winding former;
the rotary winding plate is accurately positioned at the position corresponding to the die switching mechanism through the rotation of the rotary driving part, a sliding guide rail at the lower part of the winding rotary plate is aligned with a transfer guide rail on the switching mechanism, the first winding former is pushed away from the central position of the rotary shaft by the mould transfer driver, and meanwhile, the driving device of the switching mechanism pushes the movable plate to drive the second winding former to be translated to the lower part of the winding rotary plate and is concentric with the rotary shaft; the fixed plate is connected with the upper disc and the lower disc of the quick-change connector on the movable plate, the positioning pin is used for positioning, and the positioning pin of the switching mechanism is separated;
the wire is transited from the first winding former to the winding position of the second winding former through the wire transfer mechanism, and the second winding former on the winding rotating plate is driven to rotate through the rotary driving part, so that the winding operation of the second winding former is completed;
after the coil is inserted, the mold sinking mechanism drives the winding mechanism to be separated from the movable coil inserting mold 90, the wire blocking lifting driver and the wire blocking transverse moving driver drive the wire blocking frame to be abutted to the second winding mold, and the two blocking rods are respectively positioned on the inner side and the outer side of the movable coil inserting mold to prevent the second winding mold from taking out the coil from the movable coil inserting mold.
The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. Equivalent substitutes or changes made by the technical personnel in the technical field on the basis of the utility model are all within the protection scope of the utility model. The protection scope of the present invention is subject to the claims.
Claims (10)
1. A dual-mode winding device is characterized by comprising a die sinking mechanism, a winding mechanism and a die switching mechanism, wherein the winding mechanism is connected with the die sinking mechanism, and the die sinking mechanism drives two winding dies to sink in sections and insert the winding dies into a movable wire embedding die, so that a wound coil falls into the movable wire embedding die;
the winding mechanism comprises a winding rotor plate, a first winding former and a second winding former, the winding rotor plate is in driving connection with a rotary driving part, the rotary driving part drives the winding rotor plate to rotate, the first winding former and the second winding former are arranged on the winding rotor plate in a sliding mode, the first winding former and the second winding former are arranged on the same circumference, and the movable winding former is arranged on the circumference center.
2. The dual mode winding device as claimed in claim 1, further comprising a thread blocking mechanism, wherein the thread blocking mechanism comprises a thread blocking plate, a thread blocking lifting driver, a thread blocking traverse driver and a thread blocking frame, the thread blocking lifting driver is disposed on the thread blocking plate, the thread blocking traverse driver is connected to the thread blocking lifting driver, the thread blocking frame is drivingly connected to the thread blocking traverse driver, and the thread blocking traverse driver drives the thread blocking frame to abut against the second winding mold.
3. The dual-mode winding device as claimed in claim 2, wherein the wire-blocking frame comprises a connecting plate and two wire-blocking rods, the two wire-blocking rods are respectively arranged at two sides of the connecting plate, and a wire-blocking gap is arranged between the two wire-blocking rods.
4. The dual-mode winding device as claimed in claim 1, wherein the first winding former is connected to a fixed plate, the second winding former is connected to a movable plate through a sliding shaft, the winding rotating plate is provided with a sliding guide rail, and the fixed plate and the movable plate are both slidably provided on the sliding guide rail; and the mold moving driver is in driving connection with the fixed plate and drives the fixed plate and the movable plate to linearly move along the sliding guide rail.
5. The dual-mode winding device as claimed in claim 4, wherein a first connecting member is disposed on the top of the fixed plate, a second connecting member is disposed on the top of the movable plate, the fixed plate and the movable plate are quickly disassembled and assembled through the first connecting member and the second connecting member, the first connecting member has the same structure as the second connecting member, the first connecting member comprises a connecting bracket, and a pneumatic connector and an electrical connector are disposed on the connecting bracket.
6. The dual-mode winding device as claimed in claim 4, wherein the die switching mechanism comprises a transfer guide seat and a transfer driving part, the transfer driving part is drivingly connected with the transfer guide seat, a transfer guide rail matched with the slide guide rail is arranged at the bottom of the transfer guide seat, and the moving plate slides along the slide guide rail to the transfer guide rail under the driving of the die-shifting driver.
7. The dual-mode winding device according to claim 4, further comprising a plurality of positioning members respectively disposed on the winding rotating plate and the transfer guide rail seat, wherein the positioning members comprise a positioning frame, the positioning frame is provided with a positioning driver, the positioning driver is in driving connection with the positioning pins, the moving plate and the fixing plate are respectively provided with positioning holes matched with the positioning pins, and the positioning pins are inserted into the positioning holes.
8. The dual-mode winding device as claimed in claim 1, further comprising a wire-crossing mechanism, wherein the wire-crossing mechanism is disposed on one side of the winding rotating plate and between the first winding former and the second winding former for crossing the winding on the first winding former to the second winding former, the wire-crossing mechanism comprises a wire-crossing driver, a wire-crossing plate and a wire-crossing guide rod, the wire-crossing driver is drivingly connected with the wire-crossing plate, the wire-crossing plate is in an L-shaped structure and is provided with a transition surface for crossing the winding, and the guide rod is connected with the wire-crossing plate by passing through the winding rotating plate.
9. The dual-mode winding device as claimed in claim 1, wherein the first winding mold is provided with a head wire hanging part, the head wire hanging part comprises a wire hanging frame and a wire clamp, the wire clamp is arranged on the wire hanging frame, and the wire hanging frame is provided with a plurality of wire hanging vertical rods for guiding the winding.
10. The dual-mode winding device according to claim 1, wherein the die sinking mechanism comprises a die sinking frame and a fixed support, a die sinking slide block is arranged on the die sinking frame, a die sinking guide rail is arranged on the fixed support, and the die sinking slide block is slidably arranged on the die sinking guide rail; and the sinking die driving part is in driving connection with the sinking die rack and drives the sinking die rack to move up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020637974.1U CN212137507U (en) | 2020-04-24 | 2020-04-24 | Dual-mode winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020637974.1U CN212137507U (en) | 2020-04-24 | 2020-04-24 | Dual-mode winding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212137507U true CN212137507U (en) | 2020-12-11 |
Family
ID=73688830
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020637974.1U Active CN212137507U (en) | 2020-04-24 | 2020-04-24 | Dual-mode winding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212137507U (en) |
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2020
- 2020-04-24 CN CN202020637974.1U patent/CN212137507U/en active Active
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