CN212135219U - Tunnel boring machine remote centralized control system based on 5G communication network - Google Patents
Tunnel boring machine remote centralized control system based on 5G communication network Download PDFInfo
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- CN212135219U CN212135219U CN202020875437.0U CN202020875437U CN212135219U CN 212135219 U CN212135219 U CN 212135219U CN 202020875437 U CN202020875437 U CN 202020875437U CN 212135219 U CN212135219 U CN 212135219U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
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Abstract
The utility model relates to a long-range centralized control system of tunnel boring machine based on 5G communication network, including TBM emergency treatment PLC, TBM underground data transmitting device, remote control room data receiving arrangement, remote control room industrial grade server, industrial control computer system, human-computer interaction platform, industrial grade PLC controller and control platform. The utility model has the advantages that: data can be long-range, stable transmission, and operating personnel can keep away from, and is high wet, high dirt, vibrations are serious, has dangerous operational environment simultaneously, improves work efficiency and personal safety. The data of a plurality of TBMs are collected to the remote control room in a unified way, so that two operators can operate at least two TBMs simultaneously, the production efficiency is greatly improved, and the manpower is saved.
Description
Technical Field
The utility model relates to a tunnel boring machine remote centralized control system based on 5G communication network.
Background
A double-shield tunnel boring machine TBM is an edge tool for tunnel construction, but conditions in a tunnel are severe, high humidity, high dust and severe vibration are caused, and meanwhile, the double-shield tunnel boring machine is dangerous and is unfavorable for physical and psychological health of operators; because of the complexity of the TBM system, the operator needs to be trained for a long time, and generally two persons can only operate one device at the same time, which wastes human resources. The utility model discloses it is first, can make operating personnel remote operation, need not operate on the spot, just so solved the healthy unfavorable condition to operating personnel. And the second process can simultaneously control two devices by centrally controlling two persons, so that the phenomenon of manpower resource waste is solved.
The TBM has severe construction conditions, high humidity, high dust and severe vibration, and accidents such as collapse, water permeability and the like sometimes occur. On-site operators can only operate on site, the timeliness of the operation is very important, otherwise, accidents are easy to happen, and personnel injury is caused. Therefore, remote operation is not realized at the present stage. Because TBM equipment is complex and two operators are needed at the same time, the implementation of a simplified system is not realized at the present stage.
The existing TBM can only be operated on site, the personal risk of operators is high, the site environment is severe, and the working efficiency is low; two people can only operate one TBM, and personnel cost is high.
Disclosure of Invention
For overcoming prior art's defect, the utility model provides a tunnel boring machine remote centralized control system based on 5G communication network, the technical scheme of the utility model is:
the tunnel boring machine remote centralized control system based on the 5G communication network comprises a TBM emergency treatment PLC, a TBM underground data sending device, a remote control room data receiving device, a remote control room industrial server, an industrial control computer system, a man-machine interaction platform, an industrial PLC controller and a control platform;
the input end of the TBM emergency processing PLC is used for receiving data from an underground TBM sensor, and the output end of the TBM emergency processing PLC is connected with the input end of a TBM underground data sending device;
the output end of the TBM underground data transmitting device is connected with the input end of the remote control room data receiving device;
the output end of the remote control room data receiving device is connected with the input end of the remote control room industrial server;
the output end of the remote control room industrial server is connected with the input end of the industrial control computer system and the input end of the industrial PLC controller;
the output end of the industrial control computer system is connected with the input end of the human-computer interaction platform 6;
the input end of the human-computer interaction platform is connected with the output end of the industrial control computer system;
and the output end of the industrial PLC controller is connected with the input end of the control platform.
The TBM underground data sending device comprises a TBM underground data wired network sending processor and a TBM underground data 5G network sending processor 10, wherein the input ends of the TBM underground data wired network sending processor and the TBM underground data 5G network sending processor are connected to the TBM emergency treatment PLC 1.
The remote control room data receiving device comprises a remote control room wired network receiving processor and a remote control room 5G network receiving processor, wherein the output end of the TBM underground data wired network sending processor is connected with the input end of the remote control room wired network receiving processor, and the output end of the TBM underground data 5G network sending processor is connected with the output end of the remote control room 5G network receiving processor.
The industrial control computer system comprises an industrial control computer host and an industrial control standby computer host, wherein the output end of the remote control room wired network receiving processor and the output end of the remote control room 5G network receiving processor are both connected to a remote control room industrial server, and the input end of the industrial control computer host and the input end of the industrial control standby computer host are both connected to the remote control room industrial server.
The human-computer interaction platform comprises a human-computer interaction service platform touch screen and a human-computer interaction service standby platform touch screen, and the input end of the human-computer interaction service platform touch screen is connected to the output end of the industrial control computer host; the input end of the touch screen of the man-machine interaction service standby platform is connected to an industrial control standby computer host.
The utility model has the advantages that: data can be long-range, stable transmission, and operating personnel can keep away from, and is high wet, high dirt, vibrations are serious, has dangerous operational environment simultaneously, improves work efficiency and personal safety. The data of a plurality of TBMs are collected to the remote control room in a unified way, so that two operators can operate at least two TBMs simultaneously, the production efficiency is greatly improved, and the manpower is saved.
Drawings
Fig. 1 is a schematic view of the main structure of the present invention.
Detailed Description
The invention will be further described with reference to specific embodiments, the advantages and features of the invention will become more apparent as the description proceeds. These examples are merely illustrative and do not limit the scope of the invention in any way. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention, and that such changes and modifications are intended to be included within the scope of the invention.
Referring to fig. 1, the utility model relates to a tunnel boring machine remote centralized control system based on 5G communication network, including TBM emergency treatment PLC1, TBM underground data transmitting device 2, remote control room data receiving device 3, remote control room industrial server 4, industrial control computer system 5, human-computer interaction platform 6, industrial PLC controller 7 and control platform 8;
the input end of the TBM emergency processing PLC1 is used for receiving data from an underground TBM sensor, and the output end of the TBM emergency processing PLC is connected with the input end of the TBM underground data sending device 2;
the output end of the TBM underground data transmitting device 2 is connected with the input end of the remote control room data receiving device 3;
the output end of the remote control room data receiving device 3 is connected with the input end of the remote control room industrial server 4;
the output end of the remote control room industrial server 4 is connected with the input end of the industrial control computer system 5 and the input end of the industrial PLC controller 7;
the industrial control computer system 5, the output end of the industrial control computer system 5 is connected with the input end of the human-computer interaction platform 6;
the input end of the human-computer interaction platform 6 is connected with the output end of the industrial control computer system 5;
and an output end of the industrial PLC controller 7 is connected with an input end of the control platform 8.
The TBM underground data sending device 2 comprises a TBM underground data wired network sending processor 9 and a TBM underground data 5G network sending processor 10, wherein the input ends of the TBM underground data wired network sending processor 9 and the TBM underground data 5G network sending processor 10 are connected to the TBM emergency processing PLC 1.
The remote control room data receiving device 3 comprises a remote control room wired network receiving processor 11 and a remote control room 5G network receiving processor 12, wherein the output end of the TBM underground data wired network sending processor 9 is connected with the input end of the remote control room wired network receiving processor 11, and the output end of the TBM underground data 5G network sending processor 10 is connected with the output end of the remote control room 5G network receiving processor 12.
The industrial control computer system 5 comprises an industrial control computer host 13 and an industrial control standby computer host 14, the output end of the remote control room wired network receiving processor 11 and the output end of the remote control room 5G network receiving processor 12 are both connected to the remote control room industrial server 4, and the input end of the industrial control computer host 13 and the input end of the industrial control standby computer host 14 are both connected to the remote control room industrial server 4.
The human-computer interaction platform 6 comprises a human-computer interaction service platform touch screen 15 and a human-computer interaction service standby platform touch screen 16, and the input end of the human-computer interaction service platform touch screen 15 is connected to the output end of the industrial control computer host 13; the input end of the man-machine interaction service standby platform touch screen 16 is connected to the industrial control standby computer host 14.
The utility model discloses a theory of operation is:
(1) data of an underground TBM sensor is supplied to a TBM underground data sending device 2 through a TBM emergency PLC1, the TBM underground data sending device 2 comprises a TBM underground data wired network sending processor 9 and a TBM underground data 5G network sending processor 10, the data is supplied through the TBM underground data 5G network sending processor 10 in a normal use state, and if the TBM underground data 5G network sending processor 10 fails, the data is sent through the TBM underground data wired network sending processor 9;
(2) the data of the TBM underground data sending device 2 is sent to a remote control room data receiving processor 3 through a wired or 5G network, the data of the remote control room data receiving processor 3 is sent to a remote control room industrial server 4, the data received by the remote control room industrial server 4 is sent to an industrial control computer system 5 and an industrial PLC controller 7, wherein the industrial control computer system 5 comprises an industrial control computer host 13 and an industrial control computer standby host 14, and the data of the industrial control computer system 5 is sent to a human-computer interaction platform 6; the industrial PLC controller 7 is in data communication with the control platform 8.
Based on the steps, the data can be stably transmitted in a remote mode, and the safety of operators is protected; the data are processed in a centralized mode, labor can be saved, and production efficiency is improved.
Claims (5)
1. The tunnel boring machine remote centralized control system based on the 5G communication network is characterized by comprising a TBM emergency processing PLC, a TBM underground data sending device, a remote control room data receiving device, a remote control room industrial server, an industrial control computer system, a man-machine interaction platform, an industrial PLC controller and a control platform;
the input end of the TBM emergency processing PLC is used for receiving data from an underground TBM sensor, and the output end of the TBM emergency processing PLC is connected with the input end of a TBM underground data sending device;
the output end of the TBM underground data transmitting device is connected with the input end of the remote control room data receiving device;
the output end of the remote control room data receiving device is connected with the input end of the remote control room industrial server;
the output end of the remote control room industrial server is connected with the input end of the industrial control computer system and the input end of the industrial PLC controller;
the output end of the industrial control computer system is connected with the input end of the human-computer interaction platform 6;
the input end of the human-computer interaction platform is connected with the output end of the industrial control computer system;
and the output end of the industrial PLC controller is connected with the input end of the control platform.
2. A tunneling machine remote centralized control system according to claim 1, wherein said TBM underground data transmission device comprises a TBM underground data wired network transmission processor and a TBM underground data 5G network transmission processor 10, and the input terminals of said TBM underground data wired network transmission processor and said TBM underground data 5G network transmission processor are connected to said TBM emergency PLC 1.
3. A tunneling machine remote centralized control system according to claim 2, characterized in that said remote control room data receiving means comprises a remote control room wired network receiving processor and a remote control room 5G network receiving processor, the output terminal of the TBM underground data wired network transmitting processor is connected to the input terminal of the remote control room wired network receiving processor, and the output terminal of the TBM underground data 5G network transmitting processor is connected to the output terminal of the remote control room 5G network receiving processor.
4. A tunneling machine remote centralized control system according to claim 3 and based on 5G communication network, wherein the industrial control computer system includes an industrial control computer host and an industrial control backup computer host, the output of the remote control room wired network receiving processor and the output of the remote control room 5G network receiving processor are both connected to the remote control room industrial-grade server, and the input of the industrial control computer host and the input of the industrial control backup computer host are both connected to the remote control room industrial-grade server.
5. The tunneling machine remote centralized control system based on the 5G communication network according to claim 4, wherein the human-computer interaction platform comprises a human-computer interaction service platform touch screen and a human-computer interaction service standby platform touch screen, and the input end of the human-computer interaction service platform touch screen is connected to the output end of the industrial control computer host; the input end of the touch screen of the man-machine interaction service standby platform is connected to an industrial control standby computer host.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020875437.0U CN212135219U (en) | 2020-05-22 | 2020-05-22 | Tunnel boring machine remote centralized control system based on 5G communication network |
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| CN202020875437.0U CN212135219U (en) | 2020-05-22 | 2020-05-22 | Tunnel boring machine remote centralized control system based on 5G communication network |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112904813A (en) * | 2021-01-15 | 2021-06-04 | 清华大学 | Tunnel lining intelligent control system and method based on 5G and Internet of things |
| CN113885370A (en) * | 2021-09-15 | 2022-01-04 | 潍坊欣龙生物材料有限公司 | Intelligent online monitoring system for chemical materials |
| CN114785836A (en) * | 2022-02-22 | 2022-07-22 | 浙江大学 | But based on 5G long-range management and control environmental protection water treatment control system |
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2020
- 2020-05-22 CN CN202020875437.0U patent/CN212135219U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112904813A (en) * | 2021-01-15 | 2021-06-04 | 清华大学 | Tunnel lining intelligent control system and method based on 5G and Internet of things |
| CN112904813B (en) * | 2021-01-15 | 2022-03-29 | 清华大学 | Tunnel lining intelligent control system and method based on 5G and Internet of things |
| CN113885370A (en) * | 2021-09-15 | 2022-01-04 | 潍坊欣龙生物材料有限公司 | Intelligent online monitoring system for chemical materials |
| CN114785836A (en) * | 2022-02-22 | 2022-07-22 | 浙江大学 | But based on 5G long-range management and control environmental protection water treatment control system |
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Address after: No. 801 Chunyang Road, High tech Zone, Qingdao, Shandong Province, 266000 Patentee after: China Ship (Qingdao) rail transportation equipment Co.,Ltd. Address before: 266111 to the north of Chunyang Road, Qingdao high tech Industrial Development Zone, Shandong Province Patentee before: CSIC (QINGDAO) TRACK TRAFFIC EQUIPMENT CO.,LTD. |
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