CN212124245U - High-efficient high accuracy door water proof membrane forming device - Google Patents

Abstract

The utility model discloses a door water proof membrane forming device of high-efficient high accuracy belongs to auto-parts processing technology field. The plastic sucking machine comprises a heating plate and a plastic sucking mechanism; the heating plate is movably arranged above the plastic suction mechanism; the multi-layer frame comprises a support frame, a plate layer and a tension spring, and the support frame is movably connected with the plate layer; one end of the tension spring is connected to the support frame, and the other end of the tension spring is connected to the plate layer; the heat sealing machine comprises a heat sealing plate and an electric box, and a detachable heating wire is mounted at the bottom of the heat sealing plate; the heating wire is electrically connected with the electric box. The utility model discloses a plastic uptake machine can be with the shape of waterproof membrane plastic uptake car door panel beating to waterproof curtain can be gone up in the position heat seal of the difference of waterproof membrane after the plastic uptake to the heat-sealing machine, strengthens the sealed effect of waterproof membrane, and the thousand layers frame is used for carrying the waterproof membrane between plastic uptake machine and heat-sealing machine, improves work efficiency.

Description

High-efficient high accuracy door water proof membrane forming device

Technical Field

The utility model belongs to the technical field of auto-parts processing, more specifically say, relate to a door water proof membrane forming device of high-efficient high accuracy.

Background

At present, people pay particular attention to waterproof sealing of automobiles, and a vehicle door waterproof film is an important part for sealing a vehicle door, so that the vehicle door waterproof film is increasingly widely applied, and the waterproof film is usually directly adhered to the vehicle door to seal and prevent water.

The door of the automobile is usually uneven, some waterproof films are not attached to the shape of the door of the automobile, and the sealing effect is relatively poor; only one layer of waterproof membrane is poor in waterproof effect, and water can enter the car cavity from a cutting seam of the waterproof membrane along the wiring harness. And in the waterproofing membrane production process, need transport, load and store the waterproofing membrane, ordinary rack is mostly fixed sheet layer design, need follow one side parallel insertion with the waterproofing membrane, and this in-process operating personnel operates comparatively difficultly.

In view of the above problem that the shape of the waterproof film does not conform to the shape of the door, some prior arts have considered this problem, for example, chinese patent application, application No.: cn201420245350.x, publication date is: the utility model discloses a 9/10 th-2014 practical novel patent, which discloses an integrated processing device for a waterproof membrane of an automobile door, comprising a machine base, a lower hydraulic cylinder, a lower hydraulic platform, a plastic-suction forming mold arranged on the lower hydraulic platform, and a vacuum pump connected with the plastic-suction forming mold through a pipeline; the plastic suction forming die also comprises four stand columns arranged at four corners of the base, a lifting cylinder arranged on the base, four guide columns and a puncture frame which is connected with the upper end of the lifting cylinder and matched with the four guide columns, wherein the puncture frame is positioned above the plastic suction forming die; the drying oven is characterized by further comprising a drying oven frame and a drying oven which are partially spanned on two sides of the base and are positioned between the four upright posts, and a drying oven cylinder which is fixed on the drying oven frame and is connected with the drying oven. The disadvantages of this solution are: the scheme can only process the waterproof membrane with one shape and is not suitable for processing the waterproof membranes with various shapes; moreover, the oven of this scheme will remove after the heating is accomplished, is in the wait state of stopping work, waits for the waterproof membrane to accomplish through plastic suction mould plastic uptake shaping after, carries out heat treatment to new waterproof membrane, consequently, this scheme can only process a waterproof membrane once, and work efficiency is not high.

To the problem that above-mentioned individual layer water proof membrane water-proof effects is not good, chinese patent application, the application number is: 201110344205.8, filing date: the patent of invention of 2013, 5 and 8 discloses a heat sealing machine which comprises a rack, a base and a workbench, wherein the workbench is arranged on the base, an air cylinder is arranged below the workbench, a vertical air cylinder is arranged on the rack, a space is reserved between the vertical air cylinder and the base, a heating plate is arranged in the space, a pressing plate is covered below the heating plate, and the upper end of the heating plate is connected with the vertical air cylinder through a sliding guide pillar. The disadvantages of this solution are: on one hand, the heating plate of the scheme is only suitable for heat-sealing a single waterproof membrane and a waterproof curtain and is not suitable for waterproof curtains in different positions and different shapes; on the other hand, different waterproof films need different heat sealing waterproof curtains, and the heating plate of the scheme is controlled by the vertical cylinder and can only move in the vertical direction, so that the heat sealing machine of the scheme is not suitable for heat sealing different waterproof films, and the application range is small.

To above-mentioned course of working need be with waterproof membrane from the one side parallel insertion of rack, the problem of inconvenient operation, and this problem has been considered in some prior art, for example, chinese patent application, application number is: CN201720500342.9, published date: 2018, utility model 1 month 30 discloses a thousand layers frame, including the support of L type, the support includes two first support frames of base and perpendicular base, and the pin joint has a plurality of net backup pads on two first support frames, all rotates between every net backup pad and the first support frame and is connected with the air spring. The disadvantages of this solution are: the positioning device on the piston is required to be pressed to position the network supporting plate by the scheme, so that the position state of the network supporting plate can be maintained, and the number of the elements required to be installed on the multi-layer frame is relatively large, and the operation is relatively troublesome.

Disclosure of Invention

1. Problems to be solved

Can only process a water proof membrane, heat-seal machine hot plate heat seal effect not good and the inconvenient problem of water proof membrane transportation to current plastic uptake forming device, the utility model provides a door water proof membrane forming device of high-efficient high accuracy. The utility model discloses a plastic uptake machine can become corresponding shape with the waterproof membrane plastic uptake to the panel beating molding of car door, strengthens the sealed effect of waterproof membrane to the heat-sealing machine can be to the waterproof membrane's after the plastic uptake of plastic uptake machine shape different waterproof curtain in the position heat seal of difference, further strengthens the sealed effect of waterproof membrane, and, the utility model discloses still add the thousand layers frame for carry the waterproof membrane between plastic uptake machine and heat-sealing machine, improved work efficiency.

2. Technical scheme

In order to solve the above problems, the utility model adopts the following technical proposal.

A high-efficiency and high-precision vehicle door waterproof film forming device comprises a plastic suction machine, a multi-layer frame and a heat sealing machine which are sequentially arranged, wherein the plastic suction machine comprises a heating plate, a plastic suction mechanism and a control panel; the heating plate is movably arranged above the plastic suction mechanism; the heating plate and the plastic suction mechanism are electrically connected with the control panel; the multi-layer frame comprises a support frame, a plate layer and a tension spring, and the support frame is movably connected with the plate layer; one end of the tension spring is connected to the support frame, and the other end of the tension spring is connected to the plate layer; the heat sealing machine comprises a heat sealing rack, a workbench, a heat sealing plate and an electric box, wherein the electric box and the workbench are both arranged on the heat sealing rack; the heat seal plate is positioned above the workbench, is movably connected with the heat seal rack and can move up and down; the bottom of the hot-close plate is provided with a detachable heating wire; the heating wire is electrically connected with the electric box.

The plastic uptake machine can form the sheet metal molding shape of the automobile door with the waterproof film by plastic uptake, the sealing effect of the waterproof film is enhanced, the heat sealing machine can heat seal the waterproof film at any position, and a layer of waterproof curtain is arranged on the heat seal machine, so that the sealing effect of the waterproof film is further enhanced, the multi-layer frame can be stored, the waterproof film can be conveyed between the plastic uptake machine and the heat sealing machine, and the working efficiency is improved.

Furthermore, the plastic suction mechanism comprises a plastic suction mold, a lifting cylinder and a vacuum pump; the plastic suction mould is detachably arranged above the lifting cylinder; the vacuum pump is communicated with the plastic suction mould through a pipeline.

Furthermore, the shape of the plastic suction mould is matched with that of the waterproof membrane.

The shapes of the waterproof films are different, and the shapes of the plastic suction molds needed to be used are also different. In order to prevent that the plastic uptake from accomplishing the back, the shape of waterproof membrane is unmatched with the panel beating molding shape of door, causes the not good problem of sealed effect, uses shape and waterproof membrane shape assorted plastic uptake mould, can waterproof membrane and the panel beating molding shape phase-match of door, and sealed effect is also better relatively, can play good waterproof effect.

Furthermore, the upper surface of the plastic suction mould is provided with bulges and/or depressions.

In order to enable the waterproof film to be seamlessly attached to the metal plate model and enhance the sealing effect, the designed shape of the waterproof film is matched with the convex and/or concave shape of the metal plate model of the vehicle door, so that the convex waterproof film in the metal plate model cannot be jacked up, and the concave part cannot cause the waterproof film to be suspended and damaged.

Furthermore, the upper surface of the plastic suction mould is also provided with air holes; the shape enclosed by the air holes is matched with the shape of the bulges or the depressions.

The air hole is communicated with the external air, and when the vacuum pump works, the suction force is generated on the waterproof membrane through the air hole, so that the heated waterproof membrane is deformed, and the waterproof membrane is subjected to plastic suction molding. The gas pocket is seted up and is being treated the fashioned position of plastic uptake at the water proof membrane, and the suction that produces jointly by a plurality of gas pockets is bigger, makes the water proof membrane warp more easily, can make water proof membrane and plastic uptake mould laminate more, and the back is accomplished in the plastic uptake, and the shape and the door panel beating of water proof membrane are modelled mutually the adaptation, and sealed effect is better.

Furthermore, the plastic uptake machine also comprises a clamping mechanism, and the clamping mechanism is arranged above the plastic uptake mechanism; the heating plate is movable above the clamping mechanism; the clamping mechanism is matched with the plastic suction mechanism.

The lower part of each clamping mechanism is correspondingly provided with a plastic suction mechanism, so that the heated waterproof film can be subjected to plastic suction in time.

Furthermore, the heat sealing machine further comprises a moving mechanism, and the shape of the heating wire is matched with that of the waterproof curtain.

The waterproof membranes have different shapes, the waterproof curtains needing to be thermally sealed are different, and the heating wires needing to be used are different in shape. In order to prevent the problem that the heat sealing effect is not good due to the fact that the heating wires are not matched with the waterproof curtain, the heating wires with the shapes matched with the shape of the waterproof curtain are used, so that the heat sealing area is more suitable, the sealing effect is relatively better, and a good waterproof effect can be achieved.

Furthermore, the moving mechanism is electrically connected with the electrical box; the heat seal plate is movably connected with the heat seal rack through a moving mechanism; the moving mechanism is controlled by controlling the electric box, and the heat-sealing plate is driven to move.

Furthermore, the lower surface of the plate layer is provided with a limiting block for separating two adjacent plate layers.

Furthermore, the bottom of the support frame is provided with a travelling wheel which can drive the multi-layer frame to move.

3. Advantageous effects

Compared with the prior art, the beneficial effects of the utility model are that:

(1) the utility model discloses a door water proof membrane forming device, the plastic uptake machine can be to the different panel beating of car door molding, the plastic uptake goes out the water proof membrane of different shapes, the shape that makes the water proof membrane and the figurative shape phase-match of panel beating of car door, strengthen the water proof membrane's water proof effects, and the heat sealing machine can be to the different water proof membranes of plastic uptake machine plastic uptake play, but the one deck waterproof curtain of hot-shut in the different positions of water proof membrane, but the heat sealing machine's heat seal scope is wider, the heat seal is more convenient, can also further strengthen the water proof membrane's water proof effects simultaneously, in addition, the multilayer frame not only can save the water proof membrane, can also transport the water proof membrane after the plastic uptake shaping to the heat sealing machine, be convenient for the heat sealing machine carries out the heat seal.

(2) The utility model discloses a door water proof membrane forming device, because the different water proof membrane shapes are different, the gas pocket that sets up on every plastic uptake mould, sunken or bellied position all are fixed, consequently, all corresponding with the shape of the water proof membrane that will prepare with gas pocket, sunken or bellied position on each plastic uptake mould, can just can produce the water proof membrane that needs the shape through changing plastic uptake mould.

(3) The utility model discloses a door water proof membrane forming device sets up plastic uptake mechanism under clamping device, and after the water proof membrane softened through the heating, with the plastic uptake mould rise, can carry out the plastic uptake to the water proof membrane, simultaneously, clamping device's top is provided with the fan, carries out the forced air cooling to the water proof membrane after the plastic uptake shaping.

(4) The utility model discloses a door water proof membrane forming device sets up the guide rail in the top of hot plate, does not hinder the removal about the hot plate, and the hot plate passes through the pulley and moves on the guide rail, and it is just convenient to remove relatively easily, only needs the moving direction that can control the hot plate through the moving direction of control pulley.

(5) The utility model discloses a door water proof membrane forming device, clamping mechanism are provided with two, set up respectively in the left and right sides of heat-seal board, can press from both sides tightly two water proof membranes simultaneously, after the heat-seal board heats good waterproof membrane on one side, can directly move to another clamping mechanism's top, heat another piece of water proof membrane, save time improves work efficiency.

(6) The utility model discloses a door water proof membrane forming device, the hot plate on the heat-sealing machine use with waterproof curtain shape assorted heater strip, can prevent the not good problem of heat seal effect that causes because the heater strip is too big or the undersize, sealed effect is also better relatively, can play good water-proof effects.

(7) The heating plate of the heat sealing machine is connected with the moving mechanism, so that the heating plate can not only move up and down, but also move randomly from front to back, left to right, and move flexibly; because the positions of different waterproof films requiring heat sealing of the waterproof curtains are different, operators who improve the moving flexibility of the heating plate do not need to manually move the waterproof films to enable the positions of the heating wires and the waterproof curtains to correspond, and only need to move the positions of the heating plate, so that the potential safety hazards are reduced, and the convenience of heat sealing is improved.

(8) The utility model discloses a door water proof membrane forming device installs the stopper of installing the sheet layer lower surface at thousand layers of frames and is used for separating two adjacent sheet layers to make every sheet layer be in the level, make the water proof membrane can steadily place above that, be convenient for get and put the water proof membrane.

(9) The utility model discloses a door water proof membrane forming device, the walking wheel of installation in the support frame bottom of thousand layers of frame can promote the walking of thousand layers of frame in the factory building, the storage and the transportation of the water proof membrane of being convenient for.

Drawings

FIG. 1 is a schematic view of the overall structure of the vacuum forming machine of the present invention;

FIG. 2 is a schematic structural view of the plastic suction mold of the present invention;

FIG. 3 is a finished view of the waterproof membrane of the present invention;

fig. 4 is a side view of the heat sealing machine of the present invention;

FIG. 5 is a front view of the heat sealing machine of the present invention;

fig. 6 is a schematic view of a back-and-forth moving mechanism of the heat sealing machine of the present invention;

fig. 7 is a schematic view of a left-right moving mechanism of the heat sealing machine of the present invention;

fig. 8 is a bottom view of the heat-sealing plate of the heat-sealing machine of the present invention;

fig. 9 is a side view of the multi-layer shelf of the present invention;

fig. 10 is a front view of the multi-layer shelf of the present invention.

In the figure:

1. a plastic uptake stand; 2. heating plates; 3. a clamping mechanism;

4. a plastic suction mechanism; 41. plastic suction molds; 411. air holes; 412. recessing; 413. a protrusion; 42. a lifting cylinder; 43. a vacuum pump;

5. a fan; 6. a guide rail; 7. a pulley; 8. a control panel; 9. a water-resistant film;

10. a heat seal frame; 11. a work table; 12. a heat-sealing plate; 13. an electric box;

14. a lifting mechanism; 140. a driving cylinder;

15. a forward-backward movement mechanism; 150. a slide bar I; 151. a sliding block I;

16. a left-right moving mechanism; 160. a sliding rod II; 161. a sliding block II;

17. a limiting column; 18. heating wires;

100. a support frame; 1001. a vertical section; 1002. a horizontal segment;

101. a ply layer; 102. a tension spring; 103. a limiting block; 104. and (5) traveling wheels.

Detailed Description

The invention will be further described with reference to specific embodiments and drawings.

Example 1

The embodiment provides a high-efficiency high-precision vehicle door waterproof film forming device which comprises a plastic suction machine, a multi-layer frame and a heat sealing machine which are sequentially arranged, and is combined with the figures 1 to 10, wherein the plastic suction machine comprises a heating plate 2, a plastic suction mechanism 4 and a control panel 8; the heating plate 2 is movably arranged above the plastic suction mechanism 4; the heating plate 2 and the plastic suction mechanism 4 are electrically connected with the control panel 8; the multi-layer rack comprises a support frame 100, a slab layer 101 and a tension spring 102, wherein the support frame 100 is movably connected with the slab layer 101; one end of the tension spring 102 is connected to the support frame 100, and the other end of the tension spring is connected to the slab layer 101; the heat sealing machine comprises a heat sealing rack 10, a workbench 11, a heat sealing plate 12 and an electric box 13, wherein the electric box 13 and the workbench 11 are both arranged on the heat sealing rack 10; the heat seal plate 12 is positioned above the workbench 11, is movably connected with the heat seal machine frame 10 and can move up and down; the bottom of the thermal plywood 12 is provided with a detachable heating wire 18; the heating wire 18 is electrically connected to the electrical box 13.

In general, since the sheet metal shapes of the automobile doors are largely different, the shapes of the waterproof films 9 to be fitted are also various. However, in general, one plastic-absorbing machine can only absorb one waterproof film 9, and a processing factory usually needs to process waterproof films 9 in various shapes and needs a plurality of plastic-absorbing machines to work together, so that the plastic-absorbing machine has a wide floor area and high cost. In order to solve the problem, the applicant of the present application has made a corresponding improvement on the plastic suction machine, in this embodiment, the plastic suction mechanism 4 includes a plastic suction mold 41, a lifting cylinder 42 and a vacuum pump 43; the plastic suction mould 41 is detachably arranged above the lifting cylinder 42, and the vacuum pump 43 is communicated with the plastic suction mould 41 through a pipeline; the control panel 8 of the plastic uptake machine is provided with buttons for opening, closing, emergency stopping, various controls and the like, and is used for controlling the plastic uptake machine. When the waterproof films 9 of different shapes need to be formed by plastic suction, the plastic suction mold 41 is replaced by an operator according to the shape of the waterproof film 9, the plastic suction mold 41 matched with the waterproof film 9 in shape is selected, the waterproof films 9 of various shapes can be manufactured, the multifunctional function of one machine can be realized, and the application range is wider.

The plastic uptake machine of the embodiment also comprises a plastic uptake rack 1 and a clamping mechanism 3; the clamping mechanism 3 and the control panel 8 are arranged on the plastic uptake rack 1; the heating plate 2 is movably connected with the plastic suction machine frame 1 and can move above the clamping mechanism 3; the plastic suction mechanism 4 is positioned below the clamping mechanism 3. The specific working process is as follows:

first, it is necessary to select a blister mold 41 having the same shape as the waterproof film 9 to be manufactured, mount the blister mold 41 above the lifting cylinder 42, and clamp the waterproof film 9 on the clamping mechanism 3. After the preparation work is done, the heating plate 2 is moved, the heating plate 2 is located above the clamping mechanism 3, the waterproof membrane 9 is heated, the waterproof membrane 9 is softened, the heating plate 2 is moved away, the lifting cylinder 42 is lifted, the plastic suction mold 41 is lifted along with the lifting cylinder, the waterproof membrane 9 is stopped after being lifted to the position where the waterproof membrane 9 is tightly attached to the plastic suction mold 41, the vacuum pump 43 is started, and the waterproof membrane 9 is subjected to plastic suction, so that the waterproof membranes 9 in different shapes can be obtained by replacing different plastic suction molds 41, the waterproof membrane 9 can be matched with the sheet metal model of the automobile better, the sealing performance is good, and the waterproof effect is better.

After the plastic suction molding, the waterproof film 9 needs to be cut to form a wire harness hole for a wire harness to pass through, although the wire harness hole facilitates the wire harness to pass through, the waterproof film 9 is not tightly sealed, and therefore, in order to further enhance the sealing effect of the waterproof film 9, a heat sealing machine needs to heat seal a layer of waterproof curtain at the position of the wire harness hole for sealing. Since the shapes of the waterproof films 9 after the plastic suction molding are various, in this case, in order to enable the heat sealing machine to operate the waterproof films 9 with various shapes, the applicant has made a corresponding improvement on the heat sealing machine, the heat sealing plate 12 in this embodiment can move according to the positions of the wire harness holes, and the waterproof curtain is heat-sealed to the waterproof films 9, the application range is wide, and the heating wires 18 on the heat sealing plate 12 can be adjusted according to the shapes and sizes of the waterproof curtain. The specific working process is as follows:

the waterproof membrane 9 after the plastic suction is placed on a workbench 11 of a heat sealing machine, the waterproof curtain is placed on the wire bundling hole, the position of the heat sealing plate 12 is adjusted to be aligned with the position of the waterproof curtain, the heat sealing plate 12 moves downwards, the heating wire 18 is heated, and the waterproof curtain is thermally sealed on the corresponding position of the waterproof membrane 9.

Because the waterproof films 9 manufactured in factories are usually produced in batch flow, the manufacturing amount is large, the waterproof films 9 after plastic suction is finished need to be stored and transported uniformly, and the waterproof films 9 are convenient to be subjected to the next heat sealing process, so that a movable multi-layer frame is arranged between the plastic suction machine and the heat sealing machine. Since several slabs 101 are usually installed on the support frame 100 of the multi-story rack, in order to facilitate the storage of the waterproofing membrane 9, the waterproofing membrane 9 is usually stored from the lowest slab 101. Because the number of the slab layers 101 is usually greater than 10, if the slab layers 101 are lifted one by one and fixed, time is wasted, and therefore, the design of the tension spring 102 in this embodiment enables the slab layer 101 to be automatically fixed at a certain position when an operator lifts the slab layer 101, which is neither too high nor falls down, so that the operator can place the waterproof membrane 9 conveniently. And each sheet layer 101 can store at least 10 waterproof films 9, the number of the waterproof films can be stored is large, so that when the multi-layer frame drives the waterproof films 9 with the plastic suction completed to move to the heat sealing machine for heat sealing, the plastic suction machine can continue to produce the next batch of waterproof films 9, and after the heat sealing machine completes the heat sealing, the multi-layer frame drives the other batch of waterproof films with the plastic suction machine for heat sealing, so that the plastic suction machine and the heat sealing machine can be always in a continuous production working state without waiting, and the working efficiency is improved.

Example 2

This embodiment provides a high-efficient high accuracy door water proof membrane forming device, makes further improvement on embodiment 1's basis, combines fig. 2 to show, with the shape phase-match of plastic suction mold 41 and water proof membrane 9, uses shape and water proof membrane 9 shape assorted plastic suction mold 41, can make the panel beating of water proof membrane 9 and door molding shape phase-match, and sealed effect is also better relatively, can play good waterproof effect.

The upper surface of the plastic suction mold 41 is provided with different bulges 413 and/or depressions 412 according to the sheet metal modeling of the automobile door, and the bulges 413 comprise bulges 413 matched with the buckle shape on the sheet metal of the automobile door, bulges 413 arranged for convenient wiring and the like; the recess 412 comprises a recess 412 area provided for facilitating the gluing of the waterproofing membrane 9. In order to enable the waterproof membrane 9 to be seamlessly attached to the sheet metal model and enhance the sealing effect, the shape designed by the waterproof membrane 9 is matched with the shapes of the protrusion 413 and the recess 412 of the vehicle door sheet metal model, so that the waterproof membrane 9 at the position of the protrusion 413 of the sheet metal model cannot be jacked up, the part of the recess 412 cannot cause the waterproof membrane 9 to be suspended and damaged, and the sealing effect is relatively good.

Example 3

The embodiment provides a high-efficiency and high-precision vehicle door waterproof film forming device, which is further improved on the basis of the embodiment 2, and is combined with the structure shown in fig. 2, the upper surface of the plastic suction mold 41 is further provided with an air hole 411, and the shape surrounded by the air hole 411 is matched with the shape of the protrusion 413 or the recess 412, so that the waterproof film 9 is subjected to plastic suction forming and shaping.

Because air hole 411 and outside air intercommunication, vacuum pump 43 passes through the pipeline and communicates with blister mould 41 to communicate with the outside air through air hole 411, consequently, vacuum pump 43 can produce a suction through air hole 411 to the waterproof membrane 9 that softens at the during operation, thereby can make because the waterproof membrane 9 that heats softening takes place deformation, thereby carries out the blister forming to waterproof membrane 9.

Meanwhile, in order to match the deformed shape of the waterproof membrane 9 with the shape of the plastic suction mold 41 and to make the manufactured waterproof membrane 9 more matched with the sheet metal molding of the automobile door, the shape surrounded by the air hole 411 is designed to be matched with the shape of the protrusion 413 and/or the recess 412. The suction force jointly generated by the air holes 411 is larger, the waterproof membrane 9 is easier to deform, the shape enclosed by the air holes 411 is matched with the shape of the bulge 413 and/or the recess 412 on the plastic suction mold 41, when the vacuum pump 43 works, the air holes 411 suck air to enable the waterproof membrane 9 to be more attached to the plastic suction mold 41, after the plastic suction is finished, the shape of the waterproof membrane 9 is matched with the shape of a vehicle door sheet metal, and one of the formed waterproof membranes is shown in fig. 3.

Example 4

Because the clamping mechanism 3 of the existing plastic uptake machine is only one, the oven can be moved away after being heated, the machine is in a shutdown waiting state, the new waterproof membrane 9 is heated after the waterproof membrane 9 is subjected to plastic uptake forming through the plastic uptake mold 41, and therefore the existing plastic uptake machine can only process one waterproof membrane 9 at a time, and the working efficiency is not high. To solve the problem, the embodiment provides a high-efficiency and high-precision vehicle door waterproof film forming device, which is further improved on the basis of embodiment 3, and is combined with fig. 1 to show that a plastic suction frame 1 is divided into an upper layer, a middle layer and a lower layer; the plastic suction mechanism 4 is arranged on the lower layer, and the heating plate 2 and the clamping mechanism 3 are arranged on the middle layer; a fan 5 is arranged on the upper layer of the plastic uptake frame 1. The clamping mechanism 3 is arranged above the plastic suction mechanism 4; the heating plate 2 is movable above the clamping mechanism 3; the clamping mechanism 3 and the plastic suction mechanism 4 are arranged in a matched mode.

The clamping mechanism 3 is used for clamping the waterproof membrane 9, and deformation and displacement of the waterproof membrane 9 during heating are avoided. In order to heat the waterproof film 9 on the clamping mechanism 3 by the heating plate 2, the heating plate 2 and the clamping mechanism 3 are arranged on the same layer of the blister frame 1. The plastic suction mechanism 4 is arranged on the lower layer and corresponds to the lower part of the clamping mechanism 3, the waterproof film 9 can be sucked in time after the waterproof film 9 is heated, the fan 5 is arranged on the upper layer, and the air outlet of the fan 5 is aligned with the clamping mechanism 3, so that the waterproof film 9 after being sucked and formed is cooled by air cooling.

In order to make the heating plate 2 move more smoothly, a pair of guide rails 6 which are arranged in parallel are arranged on the plastic uptake frame 1 and above the heating plate 2; the arrangement direction of the guide rail 6 is consistent with the moving direction of the heating plate 2; the two guide rails 6 are respectively arranged on two sides of the heating plate 2, and pulleys 7 are arranged on the guide rails 6; the pulley 7 is connected with the track in a sliding manner and is fixedly connected with the heating plate 2; the heating plate 2 is moved on the guide rail 6 by means of a pulley 7.

The guide rail 6 is arranged above the heating plate 2, so that the left and right movement of the heating plate 2 is not delayed, the pulley 7 is arranged on the guide rail 6, and the heating mechanism is moved by the pulley 7, so that the friction resistance is small, and the heating mechanism is easier to move. And the moving direction of the heating plate 2 can be controlled only by controlling the moving direction of the pulley 7, so that the control is easier.

The clamping mechanism 3 is provided with one or more, when the clamping mechanism 3 is provided with a plurality of, a plastic uptake mechanism 4 is correspondingly arranged below each clamping mechanism 3, and the heated waterproof film 9 can be subjected to plastic uptake in time. The clamping mechanisms 3 in this embodiment are provided in a pair, and are respectively provided on both sides of the heating plate 2. All press from both sides tight a slice waterproof membrane 9 on two clamping mechanism 3, behind the waterproof membrane 9 on one side is heated to hot plate 2, can directly move to another clamping mechanism 3's top, heat another piece waterproof membrane 9, realize the alternate heating, continuous production can not produce the phenomenon of the wait of stopping work, has saved the time, has further improved work efficiency.

Example 5

The embodiment provides a high-efficiency and high-precision vehicle door waterproof film forming device, and is further improved on the basis of embodiment 4, and the shape of the heating wire 18 is matched with that of a waterproof curtain as shown in fig. 8.

Because the waterproof membrane 9 has different shapes, the waterproof curtains needing to be thermally sealed have different shapes, and the heating wires 18 needing to be used have different shapes. In order to prevent the problem of poor heat sealing effect caused by too large or too small heater strip 18, the heater strip 18 with the shape matched with that of the waterproof curtain is used, so that the heat sealing area is more appropriate, the sealing effect is relatively better, and a good waterproof effect can be achieved. For example, when the waterproof curtain is rectangular, because the upper side and the left and right sides of the waterproof curtain need to be heat-sealed on the waterproof membrane 9 under normal conditions, the shape of the heating wire 18 can be designed to be "U" shape, "V" shape or other alternative shapes, in this embodiment, the heating wire 18 is "U" shape, the heating wire 18 adopting "U" shape can make the heat-sealing effect of the waterproof membrane 9 and the waterproof curtain better than the heating wire 18 adopting other shapes, the sealing effect after heat-sealing is enhanced, and the heat-sealing part is basically a relatively smooth arc section, has no relatively sharp-pointed heat-sealing part, and is not easy to damage.

The shape of the heating wire 18 is designed into a wave shape on the basis of the U shape, the specific structure of the heating wire 18 is shown in figure 8, compared with the simple U-shaped heating wire 18, the heating wire 18 can enable the heat seal area to be larger, the sealing effect after heat seal is better, and the connection between the waterproof curtain and the waterproof membrane 9 after heat seal is firmer.

The last side of waterproof curtain all carries out the heat seal with waterproofing membrane 9 with controlling the side, the back is worn out in the joint-cutting of waterproofing membrane 9 to the pencil, wear out from the lower side of waterproof curtain again, because the pencil is worn out from the below, consequently, water can not get into the car intracavity along the pencil, also can not follow the last side of waterproof curtain and the side of controlling and enter, consequently, water-proof effects is better, waterproof membrane 9 has further been strengthened waterproof effect, and when the pencil was worn out from waterproof curtain, be difficult for because pull lead to the damage of tearing of waterproofing membrane 9, the reliability is higher.

The heating wires 18 are detachably arranged on the lower surface of the heat-sealing plate 12, so that when the waterproof curtains in different shapes need to be thermally sealed, different heating wires 18 can be replaced; or the heating wire 18 can be replaced when the heating wire 18 is damaged.

Example 6

The embodiment provides a high-efficiency high-precision vehicle door waterproof film forming device, which is further improved on the basis of the embodiment 5, wherein a heat seal plate 12 is movably connected with a heat seal frame 10 through a moving mechanism; the moving mechanism is electrically connected to the electrical box 13.

The electrical box 13 is provided with a plurality of control buttons for controlling the opening, closing, moving and emergency stop of the heat sealing machine. When the thermal combination plate 12 needs to be moved, the moving direction of the moving mechanism can be changed by operating the moving button on the electrical box 13, so that the thermal combination plate 12 can be driven to move.

The moving mechanism in the embodiment includes a lifting mechanism 14, and the lifting mechanism 14 is connected with the thermal ply board 12; the lifting mechanism 14 controls the thermal plate 12 to move up and down.

The driving cylinder 140 can work in various environments and has better dustproof and waterproof capabilities; and the principle and the structure of the driving cylinder 140 are simpler, the installation and the maintenance are easy, and the requirement on a user is not high. Therefore, the lifting mechanism 14 in this embodiment adopts the driving cylinder 140, and the bottom end of the driving cylinder 140 is connected to the upper surface of the heat sealing plate 12, so that the driving cylinder 140 can drive the heat sealing plate 12 to move up and down during operation, thereby realizing heat sealing.

The moving mechanism in this embodiment further includes a horizontal moving mechanism, which is shown in fig. 6 and 7 and connected to the lifting mechanism 14; the horizontal moving mechanism is fixed on the heat seal machine frame 10.

The heat seal plate 12 cannot be applied to all cases if it is moved only up and down because different waterproof films 9 require different positions of the heat seal waterproof curtains, and if it is moved only up and down by the elevating mechanism 14, the operator is required to manually move the waterproof films 9 so that the waterproof curtains correspond to the positions of the heating wires 18 to achieve heat seal. Therefore, in order to liberate manpower and enhance the safety performance of operation, a horizontal moving mechanism is arranged, the thermal ply plate 12 can be controlled to move in the horizontal direction, the thermal ply plate can correspond to the waterproof curtains at different positions, and dangerous accidents caused by manual movement of the waterproof membrane 9 by operators can be avoided.

Example 7

The embodiment provides a high-efficiency high-precision vehicle door waterproof film forming device, which is further improved on the basis of the embodiment 6, as shown in fig. 7, the horizontal moving mechanism comprises a left-right moving mechanism 16, the left-right moving mechanism 16 comprises a slide bar ii 160, one or more slide bars ii 160 are transversely arranged, and one or more slide blocks ii 161 are sleeved on the slide bar ii 160; the sliding block II 161 is fixedly connected with the driving air cylinder 140.

In order to make the left-right moving mechanism 16 more stable and not generate shaking in the moving process, in this embodiment, two sliding rods ii 160 are adopted, two sliding blocks ii 161 are sleeved on each sliding rod ii 160, the upper parts of the four sliding blocks ii 161 are fixedly connected together through a fixing plate, a hole is formed in the middle of the fixing plate, and the driving cylinder 140 is arranged in the hole and fixed. The connection between the elevating mechanism 14 and the left-right moving mechanism 16 is realized, so that the heat combination plate 12 can move up and down and can move left and right.

Through the fixed connection of the sliding block II 161 and the driving cylinder 140, the lifting mechanism 14 and the left-right moving mechanism 16 are connected, so that the heat combination plate 12 can be controlled to move up and down, the heat combination plate 12 can be controlled to move left and right, and the moving range is widened.

Example 8

The embodiment provides a high-efficiency high-precision vehicle door waterproof film forming device, which is further improved on the basis of the embodiment 7, as shown in fig. 6, the horizontal moving mechanism further comprises a front-back moving mechanism 15, and the front-back moving mechanism 15 comprises a pair of sliding rods i 150 arranged in parallel; the arrangement direction of the slide bar I150 is perpendicular to the arrangement direction of the slide bar II 160; each sliding rod I150 is sleeved with a sliding block I151; two ends of a sliding rod II 160 in the left-right moving mechanism 16 are respectively fixedly connected with sliding blocks I151 on different sliding rods I150.

Because two slide bars II 160 are arranged, two slide blocks I151 need to be arranged on each corresponding slide bar I150 to ensure that the left-right moving mechanism 16 is connected with the front-back moving mechanism 15. And two sliders I151 on the same slide bar I150 are fixed into a whole through a connecting plate and then connected with a slide bar II 160 in the left-right moving mechanism 16.

The left-right moving mechanism 16 and the front-back moving mechanism 15 in the horizontal mechanism are connected through the fixed connection of the sliding rod II 160 and the sliding block I151, so that the heat seal plate 12 can be controlled to move up and down, the heat seal plate 12 can be controlled to move left and right, the heat seal plate 12 can be controlled to move front and back, and the heat seal plate 12 can move on the heat seal machine frame 10 in all directions. And then the position of the thermal ply board 12 can be moved correspondingly to the waterproof curtains at different positions, so that an operator does not need to manually move the waterproof membrane 9 to enable the heating wire 18 to correspond to the position of the waterproof curtain, and the operation is relatively safe and simple.

Example 9

The embodiment provides a high-efficiency and high-precision vehicle door waterproof film forming device, which is further improved on the basis of the embodiment 8, as shown in fig. 4, the upper surface of the thermal combination plate 12 is provided with a limiting column 17, so that the lifting amplitude of the thermal combination plate 12 can be prevented from being too large, and the operation time is saved.

Example 10

The embodiment provides a high-efficient high accuracy door water proof membrane forming device, makes further improvement on the basis of embodiment 9, and as shown in combination with fig. 9 and 10, the support frame 100 includes the vertical section 1001 and the horizontal section 1002 that link to each other, the sheet layer 101 with the vertical section 1001 is rotated and is connected, and the support frame 100 is comparatively stable, and vertical section 1001 is used for installing sheet layer 101. And a limiting block 103 is mounted on the lower surface of the slab layer 101.

The support frame 100 is formed by sequentially connecting a vertical section 1001 and a horizontal section 1002 and is L-shaped, one side of the plate layer 101 is rotatably connected with the vertical section 1001, the force distribution is relatively uniform, and the stability is relatively high after installation. Also, the height of the vertical section 1001 may be designed according to the number of slabs 101 to be installed.

Because the material of waterproof membrane 9 is PE plastic film, consequently scribble antistatic coating on the whole thousand layers of frame, when placing waterproof membrane 9, can not produce static, make between waterproof membrane 9 and the waterproof membrane 9 or the mutual adhesion between waterproof membrane 9 and the thousand layers of frame, the problem of not being convenient for take, also protected simultaneously that waterproof membrane 9 does not receive the harm.

The limiting block 103 can separate two adjacent board layers 101, so that the two board layers 101 are prevented from being attached to damage the waterproof film 9 placed on the board layers 101; and stopper 103 can guarantee the clearance between two sheet layers 101, allows to place a plurality of waterproofing membrane 9, and simultaneously, stopper 103's setting also can make sheet layer 101 keep the level, prevents that the waterproofing membrane 9 of placing on it from inclining, leads to waterproofing membrane 9 to pile up impaired.

On the basis, the elastic layer is selected for use by the limiting block 103, when the operation personnel pull the board layer 101 downwards, the board layer 101 can receive a downward pulling force of the tension spring 102, the elastic limiting block 103 can buffer the impact force of the board layer 101 falling downwards, and even if the operation personnel make mistakes when placing the waterproof film 9, the waterproof film 9 is not placed in the center of the board layer 101, and the elastic limiting block 103 can not damage the waterproof film 9 when falling on the waterproof film 9.

Example 11

The embodiment provides a high-efficiency and high-precision vehicle door waterproof film forming device, which is further improved on the basis of the embodiment 10, and as shown in fig. 9 and 10, the bottom of the horizontal section 1002 of the supporting frame 100 is provided with the traveling wheels 104.

Because the thousand-layer shelf itself is used for saving the waterproofing membrane 9, and the process of preparation waterproofing membrane 9 is many again, after the walking wheel 104 is installed to the bottom of thousand-layer shelf, the thousand-layer shelf just both can save the waterproofing membrane 9 and can transport the waterproofing membrane 9, improves the utilization ratio of thousand-layer shelf.

In addition, the walking wheel 104 in this embodiment is designed with a foot brake, and when walking to a specific position, an operator can fix the multi-layer rack by feet to prevent the multi-layer rack from sliding and moving, so that the operator can take or place the waterproof membrane 9 conveniently.

The examples of the utility model are only right the utility model discloses a preferred embodiment describes, and not right the utility model discloses design and scope are injectd, do not deviate from the utility model discloses under the prerequisite of design idea, the field engineering technical personnel are right the utility model discloses a various deformation and improvement that technical scheme made all should fall into the protection scope of the utility model.

Claims (10)

1. A high-efficiency and high-precision vehicle door waterproof film forming device comprises a plastic sucking machine, a multi-layer frame and a heat sealing machine which are sequentially arranged, wherein the plastic sucking machine comprises a heating plate (2) and a control panel (8); the multi-layer rack comprises a support frame (100), a plate layer (101) and a tension spring (102), wherein the support frame (100) is movably connected with the plate layer (101); one end of the tension spring (102) is connected to the support frame (100), and the other end of the tension spring is connected to the plate layer (101); the heat sealing machine comprises a heat sealing rack (10), a workbench (11) and an electric box (13), wherein the electric box (13) and the workbench (11) are both arranged on the heat sealing rack (10); the method is characterized in that:

the plastic sucking machine also comprises a plastic sucking mechanism (4); the heating plate (2) is movably arranged above the plastic suction mechanism (4); the heating plate (2) and the plastic suction mechanism (4) are electrically connected with the control panel (8);

the heat sealing machine also comprises a heat sealing plate (12); the heat seal plate (12) is positioned above the workbench (11), is movably connected with the heat seal rack (10) and can move up and down; the bottom of the heat-sealing plate (12) is provided with a detachable heating wire (18); the heating wire (18) is electrically connected with the electric box (13).

2. The high-efficiency and high-precision vehicle door waterproof film forming device according to claim 1, characterized in that: the plastic suction mechanism (4) comprises a plastic suction mold (41), a lifting cylinder (42) and a vacuum pump (43); the plastic suction mould (41) is detachably arranged above the lifting cylinder (42); the vacuum pump (43) is communicated with the plastic suction mould (41) through a pipeline.

3. The high-efficiency and high-precision vehicle door waterproof film forming device according to claim 2, characterized in that: the shape of the plastic suction mould (41) is matched with that of the waterproof membrane (9).

4. The high-efficiency and high-precision vehicle door waterproof film forming device according to claim 3, characterized in that: the upper surface of the plastic suction mould (41) is provided with a bulge (413) and/or a recess (412).

5. The high-efficiency and high-precision vehicle door waterproof film forming device according to claim 4, characterized in that: the upper surface of the plastic suction mould (41) is also provided with an air hole (411); the shape enclosed by the air holes (411) is matched with the shape of the bulges (413) or the depressions (412).

6. The forming device of the high-efficiency and high-precision waterproof film for the vehicle door according to any one of claims 1 to 5, wherein: the plastic uptake machine also comprises a clamping mechanism (3), the clamping mechanism (3) is arranged above the plastic uptake mechanism (4), and the clamping mechanism (3) is matched with the plastic uptake mechanism (4); the heating plate (2) can move above the clamping mechanism (3).

7. The high-efficiency and high-precision vehicle door waterproof film forming device according to claim 1, characterized in that: the heat sealing machine further comprises a moving mechanism, and the shape of the heating wire (18) is matched with that of the waterproof curtain.

8. The forming device of the high-efficiency and high-precision waterproof film for the vehicle door according to claim 7, is characterized in that: the moving mechanism is electrically connected with an electrical box (13); the heat seal plate (12) is movably connected with the heat seal frame (10) through a moving mechanism.

9. The high-efficiency and high-precision vehicle door waterproof film forming device according to claim 1, characterized in that: the lower surface of the plate layer (101) is provided with a limiting block (103).

10. The high-efficiency and high-precision vehicle door waterproof film forming device according to claim 1 or 9, characterized in that: and a travelling wheel (104) is installed at the bottom of the support frame (100).

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