CN212113753U - Functional film containing back electrode and thin film photovoltaic module - Google Patents
Functional film containing back electrode and thin film photovoltaic module Download PDFInfo
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- CN212113753U CN212113753U CN202021081967.4U CN202021081967U CN212113753U CN 212113753 U CN212113753 U CN 212113753U CN 202021081967 U CN202021081967 U CN 202021081967U CN 212113753 U CN212113753 U CN 212113753U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/549—Organic PV cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model relates to a functional membrane that contains back electrode, including flexible basement and the back electrode of deposit at this flexible basement upper surface, be carved with on the back electrode and rule and cut back electrode into a plurality of back electrode strips, still be equipped with the positive pole respectively on the back electrode and draw forth end and negative pole and draw forth the end, draw forth the end and draw forth the end with the negative pole and melt respectively on the end and draw forth the end at the positive pole and have just converged and have converged and converge the area with the burden. The utility model discloses still disclose the film photovoltaic module who uses this functional film. The utility model discloses the end of drawing forth at the back electrode is provided with the area of converging, has avoided in the traditional handicraft owing to lay the damage that causes the positive negative pole link of subassembly when converging the area after lamination treatment at active area. Meanwhile, the back electrode and the flexible substrate are prepared in advance and then laid on the second carrier transmission layer, so that the process is not limited by the process sequence for preparing the thin film photovoltaic module, the time for preparing the thin film photovoltaic module at the current time is shortened, and the production efficiency of the thin film photovoltaic module is improved.
Description
Technical Field
The utility model belongs to the technical field of the photovoltaic module preparation, in particular to function membrane and film photovoltaic module who contains back electrode.
Background
The adhesive film is frequently used in the photovoltaic module, and has the functions of protecting the photovoltaic module, resisting high temperature, improving water vapor tolerance, insulating sound, improving mechanical strength of the photovoltaic module and the like. In the thin film photovoltaic module, the thickness of each functional layer is very thin, and the total thickness is usually not more than 1 [ mu ] m, so that the whole module is fragile, and the requirement on the packaging technology is relatively high. When a common packaging adhesive film is directly laid on the back of an active area of the component and is laminated and packaged by using a traditional process, the main component of the hot melt adhesive of the adhesive film is usually adhered to a back electrode of the component due to volume shrinkage caused by temperature change, and finally the performance of the component is seriously attenuated. Therefore, a layer of flexible substrate is commonly used to protect the back electrode on the back side of the module from being stuck off by the adhesive film.
Usually, the back electrode is connected with an external junction box through a perforation on the back surface of the module after being led out, but the sealant (common silica gel) used at the perforation does not have good water vapor barrier property, and the thin film photovoltaic module is sensitive to water vapor, so the packaging method is not suitable. The bus bars penetrate through the positive electrode and the negative electrode of the battery, and the positive electrode and the negative electrode are led out, so that the problem that the sealing performance of the junction box is poor is solved. However, when different modules are required to be connected in series and in parallel, the bus bar cannot be directly welded on the surface of the film layer, so that a back electrode leading-out terminal is required to be arranged. However, after lamination, the positive and negative electrodes are pressed by the convex parts of the bus bar for a long time, which accelerates the damage of the interface of the film layer and reduces the performance of the battery. Therefore, a new packaging method is urgently sought to solve the above problems.
On the other hand, in the conventional process of manufacturing a thin film photovoltaic module, as shown in fig. 1, a first carrier transport layer 2', a light absorbing layer 3', and a second carrier transport layer 4' are sequentially prepared on a conductive substrate 1' which has been cut by laser P1, and then the back electrode 5' is continuously prepared after laser P2 cutting is performed, and then laser P3 cutting is performed. Laying a flexible substrate 6' and an adhesive film 7' on the back electrode 5', laying bus tapes (not shown in the figure) on the positive electrode and the negative electrode of the back electrode 5', laying butyl rubber around the assembly, laying back plate glass 8', and then putting the laid components into a laminating machine together for laminating to obtain a finished film photovoltaic assembly. The process has the following defects:
1. the bus bars in contact with the two ends of the positive electrode and the negative electrode of the back electrode generate pressure on the positive electrode and the negative electrode of the assembly after lamination, damage is caused to the back electrode film layer, and the performance of the battery is reduced;
2. the film layers of the component are respectively and sequentially prepared, the whole process is long, and the time for preparing the component is long.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a functional film and film photovoltaic module that contain back electrode is provided with the area of converging at the end of drawing forth of back electrode, has avoided in the traditional handicraft owing to lay the damage that causes the positive negative pole link of subassembly when converging the area after lamination treatment at active area. Meanwhile, the back electrode and the flexible substrate are prepared in advance and then laid on the second carrier transmission layer, so that the existing continuous process for preparing the thin film photovoltaic module is divided into two steps, the process sequence for preparing the thin film photovoltaic module is not limited, the time for preparing the thin film photovoltaic module at the current time is shortened, and the production efficiency of the thin film photovoltaic module is improved.
The utility model discloses a realize like this, provide a functional film who contains back electrode, including flexible basement and the back electrode of deposit at this flexible basement upper surface, be carved with on the back electrode and rule and cut into a plurality of back electrode strips with the back electrode, still be equipped with the positive pole respectively on the back electrode and draw forth end and negative pole and draw forth the end, draw forth the end at the positive pole and the negative pole draws forth and to serve and melt respectively and connect just converging area and burden and converge the area.
Further, the positive bus belt and the negative bus belt are respectively welded on the positive electrode leading-out end and the negative electrode leading-out end through polymers, and the materials of the polymers comprise any one of polypropylene, polyethylene, polyvinyl chloride, polytetrafluoroethylene, polyethylene tetrafluoroethylene, polymethyl methacrylate, polyethylene terephthalate, polystyrene, polyimide, polyamide, nylon, polyvinyl alcohol and polylactic acid.
Furthermore, a back electrode protection adhesive film is adhered to the lower surface of the flexible substrate.
Further, the material of the back electrode protective adhesive film comprises any one of polyurethane, ethylene-vinyl acetate copolymer, ethylene octene copolymer and polyvinyl butyral compound.
The utility model discloses a realize like this, provide a film photovoltaic module, its inner structure from up including down encapsulation glass, flexible basement, back electrode, second carrier transmission layer, light-absorption layer, first carrier transmission layer, front electrode layer and last encapsulation glass down in proper order, under encapsulation glass and last encapsulation glass's side set up the encapsulation glue, wherein, back electrode and flexible basement are as before the functional film who contains the back electrode, the functional film who contains the back electrode is for preparing in advance, is equipped with P2 on second carrier transmission layer and draws the line, the line of drawing a mark on the back electrode is drawn a line with the P2 on second carrier transmission layer and is drawn a line and is corresponded each other.
Further, a back electrode protection adhesive film is arranged between the lower packaging glass and the flexible substrate, and the back electrode protection adhesive film is adhered to the lower surface of the flexible substrate.
Compared with the prior art, the utility model discloses a functional film and film photovoltaic module who contains back electrode, the flexible basement surface of preparing back electrode in advance to draw end and negative pole at the positive pole of back electrode and draw out to serve respectively the butt fusion just to converge the area and the area is converged to the burden, then lay on second carrier transmission layer again, get into packaging technology on next step, not only avoided in the traditional handicraft owing to lay the damage that causes the positive negative pole link of subassembly when converging the area back lamination processing at active area, but also shortened the time when inferior preparation film photovoltaic module, the production efficiency of film photovoltaic module has been improved.
Drawings
Fig. 1 is a schematic view of an internal structure of a conventional thin film photovoltaic module;
FIG. 2 is a schematic diagram of the internal structure of a preferred embodiment of the functional film with a back electrode according to the present invention;
fig. 3 is a schematic plan view of the functional film with a back electrode according to the present invention;
fig. 4 is a schematic view of the internal structure of the thin film photovoltaic module of the present invention;
fig. 5 is a schematic view of the internal structure of the thin film photovoltaic module of embodiment 1 of the present invention;
Fig. 6 is an internal schematic view of the thin film photovoltaic module of embodiment 2 of the present invention.
Detailed Description
In order to make the technical problem, technical solution and advantageous effects to be solved by the present invention more clearly understood, the following description is given in conjunction with the accompanying drawings and embodiments to illustrate the present invention in further detail. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 2 and fig. 3, a preferred embodiment of the functional film with a back electrode of the present invention includes a flexible substrate 1, a back electrode 2 deposited on an upper surface of the flexible substrate 1, and a back electrode protection film 3 adhered to a lower surface of the flexible substrate 1. The thickness of the functional film containing the back electrode is 0.4 mm-2 mm.
Scribing lines are engraved on the back electrode 2 to cut the back electrode 2 into a plurality of back electrode strips 21, a positive electrode leading-out end 22 and a negative electrode leading-out end 23 are respectively arranged on the back electrode 2, and a positive bus bar 4 and a negative bus bar 5 are respectively welded on the positive electrode leading-out end 22 and the negative electrode leading-out end 23.
The positive bus bar 4 and the negative bus bar 5 are welded to a positive lead-out terminal 22 and a negative lead-out terminal 23, respectively, by a polymer 6. The material of the polymer 6 includes any one of polypropylene, polyethylene, polyvinyl chloride, polytetrafluoroethylene, polyethylene tetrafluoroethylene, polymethyl methacrylate, polyethylene terephthalate, polystyrene, polyimide, polyamide, nylon, polyvinyl alcohol, and polylactic acid. The melting temperature of the polymer 6 is between 100 and 300 ℃. The positive bus bar 4 and the negative bus bar 5 are made of tinned copper strips.
The material of the back electrode protective adhesive film 3 comprises any one of polyurethane, ethylene-vinyl acetate copolymer, ethylene octene copolymer and polyvinyl butyral compound.
The material of the flexible substrate 1 comprises any one of flexible Willow glass, polyimide, polyethylene terephthalate and polyethylene tetrafluoroethylene.
Referring to fig. 4, the utility model also discloses a film photovoltaic module, its inner structure from up including down encapsulation glass 7, back electrode protection glued membrane 3, flexible basement 1, back electrode 2, second carrier transmission layer 8, light-absorption layer 9, first carrier transmission layer 10, front electrode layer 11 and last encapsulation glass 12 down in proper order, the side of encapsulation glass 7 and last encapsulation glass 12 sets up encapsulation glue 13 and seals back electrode protection glued membrane 3 and front electrode layer 11 each layer under between encapsulation glass 7 and last encapsulation glass 12. Wherein the back electrode 2 and the flexible substrate 1 are the functional film containing the back electrode as described above. The functional film containing the back electrode is prepared in advance, a P2 scribing line exposing the bottom front electrode layer 11 is arranged on the second carrier transmission layer 8, the back electrode 2 of the functional film containing the back electrode is correspondingly attached to the surface of the second carrier transmission layer 8, and the scribing line scribed on the back electrode 2 corresponds to the P2 scribing line of the second carrier transmission layer 8.
The thin film photovoltaic module comprises a perovskite solar cell module and an organic solar cell module.
The thin film photovoltaic module has the following characteristics:
1. the bus bars are respectively and directly fixed at two ends of the leading-out ends of the positive electrode and the negative electrode of the back electrode, so that damage to the active area film layer of the assembly during lamination is avoided.
2. When the assembly is prepared and packaged, the functional film containing the back electrode prepared in advance is directly used, so that the time for preparing the assembly at the same time can be saved, the restriction of the existing flow is broken, the flexibility of preparing the assembly is improved, and the production efficiency of preparing the assembly is improved.
The functional film containing the back electrode and the thin film photovoltaic module of the present invention will be further described with reference to the following specific examples.
Example 1
Referring to fig. 5, a first embodiment of a method for manufacturing a functional film containing a back electrode and a thin film photovoltaic module according to the present invention, taking a thin film perovskite solar cell module as an example, includes the following steps:
and 11, preparing the perovskite solar cell to the hole transport layer. The upper package glass 12 substrate containing the front electrode layer 11 was scribed with a laser beam P1 and divided into 20 piecesAnd a sub-battery. Coating a layer of TiO2The electron transport layer as the first carrier transport layer 10 was sintered at 500 ℃ for half an hour, cooled to room temperature, and then coated with a layer of PbI 2And immersing the DMSO solution into an isopropanol solution of MAI for half a minute, and finally annealing at 100 ℃ for 1 hour to obtain the methylamine lead iodine light absorption layer 9. A 0.788M solution of Spiro-OMeTAD chlorobenzene, a 0.0659M solution of 4-t-butylpyridine, and a 0.018M solution of lithium bis (trifluoromethanesulfonyl) imide were applied to the surface thereof, and a Spiro-OMeTAD hole transporting layer was prepared as the second carrier transporting layer 8. Laser cut P2 scribing was performed on the Spiro-OMeTAD hole transport layer.
And 12, evaporating a 100nm gold electrode on the flexible substrate 1, namely the flexible window glass substrate by using a film coating template to serve as a back electrode 2 and a positive electrode leading-out end and a negative electrode leading-out end of the gold electrode. The whole piece of gold electrode was divided into back electrode strips of 20-segment cells using a laser.
And step 13, covering a layer of window substrate on the flexible window substrate back electrode to protect the window substrate from being scratched during lamination. And (3) laying an adhesive film on the surface without the gold electrode, laying a PTFE film below the adhesive film, laminating at 90 ℃ under the pressure of 60kPa for 5min, cooling, removing the window substrate at the top, and tearing off the PTFE film at the bottom to obtain the EVA adhesive film with the gold electrode as the back electrode protective adhesive film 3.
And step 14, fixing the tinned copper strips serving as bus strips at two ends of the leading-out ends of the positive electrode and the negative electrode of the gold electrode respectively. Placing a tinned copper strip at two ends of a lead-out end of a positive electrode and a negative electrode of a gold electrode, and quickly spraying molten polypropylene at 150 ℃ by using a hot melting spray gun to cover a connecting end of the tinned copper strip and the gold electrode. After the polypropylene is cooled, the tinned copper strip can be fixed on the EVA adhesive film containing the gold electrode, and the functional film containing the back electrode is obtained.
And step 15, packaging the perovskite photovoltaic module by using an EVA adhesive film containing a gold electrode. And (3) laying the gold electrode surface of the functional film containing the back electrode prepared in the step (14) towards the Spiro-OMeTAD hole transport layer, and aligning the laser tangent line of the gold electrode surface. And laying a circle of butyl rubber around the active area of the assembly, laying back plate glass at the bottom, and entering a laminating machine together for lamination. The lamination temperature was 100 ℃, the lamination pressure was 90kpa, and the lamination time was 15 min.
Example 2
Referring to fig. 6, a second embodiment of the method for manufacturing a functional film containing a back electrode and a thin film photovoltaic module according to the present invention, taking a thin film perovskite solar cell module as an example, includes the following steps:
and 21, preparing the perovskite solar cell to the hole transport layer. The substrate of the upper package glass 12 containing the ITO front electrode layer 11 was scribed with a laser scribe P1 and divided into 20 subcells. Subsequent evaporation of MoO3The hole transport layer serves as the first carrier transport layer 10. Re-evaporation of PTB 7: PC71BM as the light absorbing layer 9 and LiF electron transporting layer as the second carrier transporting layer 8, P2 was scribed with a laser scribe. Laser scribing P2 was performed on the LiF electron transport layer.
And step 22, evaporating a 100nm aluminum electrode on the flexible substrate 1, namely polyimide, by using a film coating template to serve as a back electrode 2 and a positive electrode lead-out end and a negative electrode lead-out end of the aluminum electrode. The whole piece of aluminum electrode was divided into back electrode strips of 20-segment cells using a laser.
And step 23, covering a piece of toughened glass on the polyimide-based bottom back electrode 2 to protect the polyimide-based bottom back electrode from being scratched during lamination. And (3) laying an adhesive film on the surface without the aluminum electrode, laying a PTFE film below the adhesive film, laminating at 90 ℃ and under the pressure of 60kPa for 5min, cooling, removing the toughened glass at the top, and tearing off the PTFE film at the bottom to obtain the EVA adhesive film with the aluminum electrode as the back electrode protective adhesive film 3.
And 24, respectively fixing the tinned copper strip as a bus strip at two ends of the leading-out ends of the anode and the cathode of the aluminum electrode. Placing the tinned copper strip at two ends of the leading-out ends of the anode and the cathode of the aluminum electrode, and quickly spraying molten polypropylene at 150 ℃ by using a hot melting spray gun to cover the connecting end of the tinned copper strip and the aluminum electrode. After the polypropylene is cooled, the tinned copper strip can be fixed on the EVA adhesive film containing the aluminum electrode, and the functional film containing the back electrode is obtained.
And 25, packaging the perovskite photovoltaic module by using an EVA adhesive film containing an aluminum electrode. And (3) laying the aluminum electrode surface of the functional film containing the back electrode prepared in the step (24) facing the LiF electron transport layer, and aligning the laser tangent line position. And laying a circle of butyl rubber around the active area of the assembly, laying back plate glass at the bottom, and entering a laminating machine together for lamination. The lamination temperature was 100 ℃, the lamination pressure was 90kpa, and the lamination time was 15 min.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (6)
1. A functional film containing a back electrode is characterized by comprising a flexible substrate and a back electrode deposited on the upper surface of the flexible substrate, wherein the back electrode is scribed to cut the back electrode into a plurality of back electrode strips, the back electrode is also respectively provided with a positive electrode leading-out end and a negative electrode leading-out end, and the positive electrode leading-out end and the negative electrode leading-out end are respectively welded with a positive bus belt and a negative bus belt.
2. The back-electrode-containing functional film according to claim 1, wherein the positive bus bar and the negative bus bar are welded to the positive lead-out terminal and the negative lead-out terminal, respectively, by a polymer, and a material of the polymer includes any one of polypropylene, polyethylene, polyvinyl chloride, polytetrafluoroethylene, polyethylene tetrafluoroethylene, polymethyl methacrylate, polyethylene terephthalate, polystyrene, polyimide, polyamide, nylon, polyvinyl alcohol, and polylactic acid.
3. The back-electrode-containing functional film according to claim 1, wherein a back-electrode-protecting adhesive film is adhered to the lower surface of the flexible substrate.
4. The back-electrode-containing functional film according to claim 3, wherein the material of the back electrode protective adhesive film comprises any one of polyurethane, ethylene-vinyl acetate copolymer, ethylene octene copolymer and polyvinyl butyral compound.
5. A thin-film photovoltaic module is characterized in that the internal structure of the thin-film photovoltaic module sequentially comprises lower packaging glass, a flexible substrate, a back electrode, a second carrier transmission layer, a light absorption layer, a first carrier transmission layer, a front electrode layer and upper packaging glass from bottom to top, and packaging glue is arranged on the side faces of the lower packaging glass and the upper packaging glass, wherein the back electrode and the flexible substrate are the functional film containing the back electrode as claimed in claim 1 or 2, the functional film containing the back electrode is prepared in advance, a P2 scribing line is arranged on the second carrier transmission layer, and the scribing line scribed on the back electrode corresponds to the P2 scribing line of the second carrier transmission layer.
6. The thin film photovoltaic module of claim 5, wherein a back electrode protection adhesive film is further disposed between the lower encapsulation glass and the flexible substrate, and the back electrode protection adhesive film is adhered to a lower surface of the flexible substrate.
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| CN202021081967.4U CN212113753U (en) | 2020-06-12 | 2020-06-12 | Functional film containing back electrode and thin film photovoltaic module |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023172213A1 (en) * | 2022-03-11 | 2023-09-14 | Yildiz Teknik Universitesi | A flexible biodegradable substrate material for photovoltaic cells |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023172213A1 (en) * | 2022-03-11 | 2023-09-14 | Yildiz Teknik Universitesi | A flexible biodegradable substrate material for photovoltaic cells |
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