CN212096834U - Full-automatic firebrick blank cutting machine - Google Patents
Full-automatic firebrick blank cutting machine Download PDFInfo
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- CN212096834U CN212096834U CN202020690412.3U CN202020690412U CN212096834U CN 212096834 U CN212096834 U CN 212096834U CN 202020690412 U CN202020690412 U CN 202020690412U CN 212096834 U CN212096834 U CN 212096834U
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- firebrick
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Abstract
The utility model provides a full-automatic firebrick blank cutter, which relates to the technical field of firebrick processing, wherein the arranged telescopic cylinder replaces manual work to push the firebrick blank to enter a linear cutting device, and the arranged firebrick conveying mechanism and the lifting driving mechanism replace manual work to place the firebricks, thereby greatly improving the processing efficiency, further saving the labor cost and improving the processing safety; through the baffle that sets up, can make the resistant firebrick blank remove back on the cutting bed, blockked at predetermined position by the baffle, can guarantee that the resistant firebrick blank that is located the edge side also can be cut into the fragment of brick of suitable size, if do not set up the baffle, then be difficult to confirm the suitable position that resistant firebrick blank stopped on the cutting bed to the fragment of brick that leads to both sides often can only be as the waste material, and the utility model discloses in, through the baffle that sets up, can make resistant firebrick blank not produce the waste material, save the processing cost.
Description
Technical Field
The utility model relates to a resistant firebrick processing technology field specifically is a full-automatic resistant firebrick blank cutter.
Background
In prior art's the course of working to resistant firebrick, there are more manual operation, for example, need the manual work to push away resistant firebrick blank and enter into the wire-electrode cutting device and carry out the wire-electrode cutting, need put the manual work of the fragment of brick that the wire-electrode cutting is good after accomplishing on connecing the skip car, owing to adopt manual operation, its machining efficiency is low, has also increased workman's intensity of labour to because the gradual improvement of present cost of labor, also bring bigger and bigger cost burden for the enterprise.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a full-automatic resistant firebrick blank cutter aims at solving the technical problem who mentions in the above-mentioned content.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the full-automatic refractory brick blank cutting machine comprises a cutting table for placing refractory brick blanks; the telescopic cylinder is arranged on one side of the cutting table; the push plate is arranged on the movable end of the telescopic cylinder and can move along the upper surface of the cutting table, and the push plate can push the refractory brick blank on the cutting table to move to the position of the linear cutting device; the baffle is fixedly arranged on the cutting table, and the side surface of the refractory brick blank stops moving after being blocked by the baffle; the linear cutting device is arranged on the other side of the cutting table; the refractory brick conveying mechanism is arranged on one side of the cutting table; the lifting driving mechanism is used for driving the refractory brick conveying mechanism to lift; the receiving vehicle is arranged on the other side of the refractory brick conveying mechanism; wherein, the material receiving vehicle is provided with at least two layers of material receiving plates.
According to the further technical scheme, a feeding table is arranged on one side of the cutting table, and the refractory brick blank is moved onto the cutting table along the feeding table.
The utility model adopts the further technical proposal that a flow control valve is arranged on the gas pipeline of the telescopic cylinder.
The technical scheme of the utility model is that the refractory brick conveying mechanism comprises a fixed frame, a driving roller arranged on the fixed frame and a driving device for driving the driving roller to rotate.
The utility model has the further technical proposal that the driving device comprises a driving pulley group arranged on the driving roller and a motor connected with one of the driving rollers.
The utility model adopts the further technical proposal that the lifting driving mechanism is a telescopic cylinder group, and the upper movable end of the telescopic cylinder group is fixedly connected with the refractory brick conveying mechanism.
The utility model has the further technical proposal that the device also comprises a displacement control device for controlling the stop position of the refractory brick conveying mechanism in the lifting process.
The utility model discloses a further technical scheme the displacement control device is including installing the displacement sensor transmitter on the firebrick transport mechanism and setting up two at least displacement sensor receivers on the stand, the displacement sensor receiver is in the ascending range position of vertical direction with connect flitch to correspond in the ascending range position of vertical direction.
The technical scheme of the utility model is that the displacement sensor receiver is electrically connected with the control switch of the telescopic cylinder group through the PLC controller.
The utility model has the further technical scheme that the material receiving vehicle comprises an external frame and a material receiving plate arranged on the external frame, and the bottom of the external frame is provided with trundles.
The utility model has the advantages that:
1. in the utility model, the telescopic cylinder is arranged to replace manual pushing of the refractory brick blanks to enter the linear cutting device, and the refractory brick conveying mechanism and the lifting driving mechanism are arranged to replace manual placing of refractory bricks, so that the processing efficiency is greatly improved, the labor cost is further saved, and the processing safety is improved;
2. through the baffle that sets up, can make the resistant firebrick blank remove back on the cutting bed, blockked at predetermined position by the baffle, rethread telescopic cylinder takes the push pedal to make resistant firebrick blank enter into the wire cut electrical discharge machining device this moment, can guarantee that the resistant firebrick blank that is located the edge side also can be cut into the fragment of brick of suitable size, if not set up the baffle, then be difficult to confirm the suitable position that resistant firebrick blank stops on the cutting bed to the fragment of brick that leads to both sides often can only be as the waste material, and the utility model discloses in, through the baffle that sets up, can make resistant firebrick blank not produce the waste material, save the processing cost.
Drawings
FIG. 1 is a front view of an embodiment of a fully automatic refractory brick blank cutter.
Fig. 2 is a right side view of the skip of fig. 1.
Detailed Description
The following description will further describe embodiments of the present invention with reference to the accompanying drawings.
As shown in fig. 1 and 2, a fully automatic refractory brick blank cutting machine comprises a cutting table 1 for placing refractory brick blanks; a telescopic cylinder 3 arranged at one side of the cutting table 1; the push plate 4 is arranged on the movable end of the telescopic cylinder 3 and can move along the upper surface of the cutting table 1, and the push plate 4 can push the refractory brick blank on the cutting table 1 to move to the position of the linear cutting device 5; a baffle plate 101 fixedly arranged on the cutting table 1, wherein the side surface of the firebrick blank stops moving after being blocked by the baffle plate 101; a linear cutting device 6 installed at the other side of the cutting table 1; the refractory brick conveying mechanism is arranged on one side of the cutting table 1; the lifting driving mechanism is used for driving the refractory brick conveying mechanism to lift; the receiving vehicle is arranged on the other side of the refractory brick conveying mechanism; wherein, the material receiving vehicle is provided with at least two layers of material receiving plates 13.
After the refractory brick blanks are moved to the cutting table, the telescopic cylinder 3 is started by controlling the external switch at the moment, the movable end of the telescopic cylinder 3 drives the push plate to move, the push plate pushes the refractory brick blanks positioned on the cutting table to move towards the linear cutting device 5, and the refractory brick blanks are cut after passing through the linear cutting device 5; after the strip-shaped refractory brick blank is made into a refractory brick block after being cut by a wire, the refractory brick block is moved to the refractory brick block conveying mechanism, the lifting position of the refractory brick block conveying mechanism can be controlled through the arranged lifting driving mechanism, when the refractory brick block conveying mechanism drives the refractory brick block to lift to the height corresponding to the receiving plate 13, the refractory brick block conveying mechanism is started at the moment, so that the refractory brick block positioned on the surface of the refractory brick block is conveyed to the receiving plate 13, the refractory brick block can be automatically placed on the receiving vehicle, the processing efficiency is improved, and no manual operation is needed, the labor intensity of workers is reduced, and meanwhile, the labor cost is further saved.
The utility model discloses in especially important, through the baffle 101 that sets up, can make the resistant firebrick blank remove to cutting bed 1 on the back, blockked at predetermined position by baffle 101, take push pedal 4 to make resistant firebrick blank enter into the wire cut electrical discharge machining device through telescopic cylinder 3 this moment again, can guarantee that the resistant firebrick blank that is located the edge side also can be cut into the fragment of brick of suitable size, if do not set up baffle 101, then be difficult to confirm resistant firebrick blank and stop the suitable position on cutting bed 1 to the fragment of brick that leads to both sides often can only be as the waste material, and the utility model discloses in, through the baffle 101 that sets up, can make resistant firebrick blank not produce the waste material, save the processing cost.
The utility model discloses in, owing to adopt telescopic cylinder to replace artifical promotion firebrick blank, alleviateed workman's intensity of labour, also reduced artifical use cost, telescopic cylinder is even, stable to firebrick blank's speed moreover, has also guaranteed the quality of firebrick piece's cutting plane, reduces the production of burr to the operational safety has also been improved.
Further, one side of cutting bed 1 is provided with feed table 2, and the resistant firebrick blank removes to cutting bed 1 along feed table 2 on, resistant firebrick blank is through the back of burning of tunnel cave, then through the transmission of transfer roller to feed table 2 on, to resistant firebrick blank once vertical cutting on feed table 2, makes resistant firebrick blank become the strip, then through the horizontal impetus of cutter, makes strip resistant firebrick blank remove to cutting bed 1 on, can promote strip resistant firebrick blank through telescopic cylinder 3 this moment and pass through the wire-electrode cutting device after, is cut into refractory brick.
Furthermore, a flow regulating valve is arranged on a gas pipeline of the telescopic cylinder 3, and the feeding speed of the movable end of the telescopic cylinder 3 can be controlled by regulating the flow regulating valve, so that the feeding speed of the strip-shaped refractory brick blank during online cutting can be regulated.
Further, the refractory brick conveying mechanism comprises a fixed frame 6, a driving roller 7 arranged on the fixed frame 6, and a driving device for driving the driving roller 7 to rotate, the driving device comprises a driving roller group arranged on the driving roller 7 and a motor connected with one driving roller 7, the lifting driving mechanism is a telescopic cylinder group 8, the movable end of the upper part of the telescopic cylinder group 8 is fixedly connected with the refractory brick conveying mechanism, the refractory brick conveying mechanism further comprises a displacement control device for controlling the stop position of the refractory brick conveying mechanism in the lifting process, the displacement control device comprises a displacement sensor transmitter 9 arranged on the refractory brick conveying mechanism and at least two displacement sensor receivers 11 arranged on a vertical column 10, the arrangement position of the displacement sensor receivers 11 in the vertical direction corresponds to the arrangement position of the material receiving plate 13 in the vertical direction, the displacement sensor receiver 11 is electrically connected with the control switch of the telescopic cylinder group 8 through a PLC controller.
When the telescopic cylinder group 8 carries out lifting with the refractory brick conveying mechanism, when the displacement sensor emitter 9 corresponds to the position of the displacement sensor receiver 11 at one height, the displacement sensor receiver 11 receives a signal and transmits the signal to the PLC controller, the PLC controller controls the telescopic cylinder group 8 to stop, the telescopic cylinder group 8 drives the refractory brick conveying mechanism to stop lifting at the moment, the refractory brick conveying mechanism corresponds to the position of the receiving plate at the moment, the refractory brick conveying mechanism is started and conveys refractory bricks to the corresponding receiving plate 13 under the action of PLC control at the moment, after the starting time of the refractory brick conveying mechanism reaches the preset time, the refractory brick conveying mechanism is moved downwards to reset under the control of the PLC, and the refractory bricks can be received on the refractory brick conveying mechanism again and conveyed to the material receiving plate 13 at another height.
Specifically, the material receiving vehicle comprises an outer frame 12 and a material receiving plate 13 arranged on the outer frame 12, and casters 14 are mounted at the bottom of the outer frame 12.
In the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. The utility model provides a full-automatic resistant firebrick blank cutting machine which characterized by includes:
a cutting table (1) for placing refractory brick blanks;
a telescopic cylinder (3) arranged on one side of the cutting table (1);
the push plate (4) is arranged on the movable end of the telescopic cylinder (3) and can move along the upper surface of the cutting table (1), and the push plate (4) can push the refractory brick blank on the cutting table (1) to move to the position of the linear cutting device (5);
a baffle plate (101) fixedly arranged on the cutting table (1), wherein the side surface of the firebrick blank stops moving after being blocked by the baffle plate (101);
a linear cutting device (5) arranged at the other side of the cutting table (1);
the refractory brick conveying mechanism is arranged on one side of the cutting table (1);
the lifting driving mechanism is used for driving the refractory brick conveying mechanism to lift;
the receiving vehicle is arranged on the other side of the refractory brick conveying mechanism;
wherein, the material receiving vehicle is provided with at least two layers of material receiving plates (13).
2. The fully automatic brick cutting machine according to claim 1, characterized in that one side of the cutting table (1) is provided with a feeding table (2), and the brick blank is moved onto the cutting table (1) along the feeding table (2).
3. The full-automatic refractory brick blank cutting machine according to claim 1, characterized in that a flow control valve is installed on a gas pipeline of the telescopic cylinder (3).
4. The full-automatic firebrick slab cutting machine as claimed in claim 1, wherein said firebrick block transfer mechanism comprises a fixed frame (6), a driving roller (7) mounted on the fixed frame (6), and a driving means for driving the driving roller (7) to rotate.
5. The full-automatic refractory brick blank cutting machine according to claim 4, wherein the driving device comprises a driving pulley set arranged on the driving rollers (7) and a motor connected with one of the driving rollers (7).
6. The fully automatic adobe cutting machine for firebricks as claimed in claim 1, wherein said elevating drive mechanism is a cylinder (8) which is telescopic, and the upper movable end of said cylinder (8) is fixedly connected to the brick transfer mechanism.
7. The fully automatic brick cutting machine of claim 6 further comprising a displacement control device for controlling the stop position of the refractory brick transfer mechanism during the raising and lowering.
8. The full-automatic refractory brick blank cutting machine according to claim 7, wherein the displacement control device comprises a displacement sensor emitter (9) installed on the refractory brick conveying mechanism and at least two displacement sensor receivers (11) arranged on the upright column (10), and the arrangement positions of the displacement sensor receivers (11) in the vertical direction correspond to the arrangement positions of the receiving plates (13) in the vertical direction.
9. The full-automatic firebrick blank cutter as claimed in claim 8, wherein said displacement sensor receiver (11) is electrically connected with the control switch of the telescopic cylinder group (8) through a PLC controller.
10. The full-automatic firebrick blank cutter as claimed in any one of claims 1 to 9, wherein said receiving carriage comprises an outer frame (12) and a receiving plate (13) disposed on the outer frame (12), and casters (14) are mounted to the bottom of said outer frame (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020690412.3U CN212096834U (en) | 2020-04-29 | 2020-04-29 | Full-automatic firebrick blank cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020690412.3U CN212096834U (en) | 2020-04-29 | 2020-04-29 | Full-automatic firebrick blank cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212096834U true CN212096834U (en) | 2020-12-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020690412.3U Active CN212096834U (en) | 2020-04-29 | 2020-04-29 | Full-automatic firebrick blank cutting machine |
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| Country | Link |
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| CN (1) | CN212096834U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114770714A (en) * | 2022-05-10 | 2022-07-22 | 禹州市鑫源耐火材料有限公司 | Automatic refractory brick slitting system |
-
2020
- 2020-04-29 CN CN202020690412.3U patent/CN212096834U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114770714A (en) * | 2022-05-10 | 2022-07-22 | 禹州市鑫源耐火材料有限公司 | Automatic refractory brick slitting system |
| CN114770714B (en) * | 2022-05-10 | 2023-12-08 | 禹州市鑫源耐火材料有限公司 | Automatic cutting system for refractory bricks |
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