CN212094200U - Riveting machine for heating weak-plasticity ferrous metal at high temperature - Google Patents
Riveting machine for heating weak-plasticity ferrous metal at high temperature Download PDFInfo
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- CN212094200U CN212094200U CN202020525955.XU CN202020525955U CN212094200U CN 212094200 U CN212094200 U CN 212094200U CN 202020525955 U CN202020525955 U CN 202020525955U CN 212094200 U CN212094200 U CN 212094200U
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- riveting
- ferrous metal
- riveting machine
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- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 title claims abstract description 28
- 239000002184 metal Substances 0.000 title claims abstract description 28
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 28
- 238000010438 heat treatment Methods 0.000 title claims abstract description 22
- 238000001514 detection method Methods 0.000 claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 35
- 230000006698 induction Effects 0.000 claims abstract description 21
- 238000001816 cooling Methods 0.000 claims abstract description 19
- 238000007664 blowing Methods 0.000 claims description 17
- -1 ferrous metals Chemical class 0.000 claims 1
- 239000007769 metal material Substances 0.000 abstract description 5
- 238000005336 cracking Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model provides a riveter for weak plasticity ferrous metal of high temperature heating, which comprises a frame, be equipped with the decollator carousel in the frame, the material loading station, the riveting station, detect the station, get the material station, install the fixed frock of a plurality of parts along circumference equipartition on the decollator carousel, the material loading station, the riveting station, detect the station, get the material station and equipartition in the week side of decollator carousel in proper order, be equipped with induction heater on the riveting station, the temperature detects the sensor, hydraulic pressure revolves the riveter, be equipped with product quality detection device on the detection station, the cooling device that blows, it gets the. The riveting machine enables the processed parts to finish riveting work at one time, is efficient and quick, and improves the working efficiency; the induction heater is adopted to heat the ferrous metal parts, and the temperature detection sensor is adopted to detect the temperature, so that the problems of brittle fracture, crack and rivet head deformation can be avoided when the ferrous high-temperature metal material with high hardness and weak plasticity is riveted, and the quality of the processed parts is improved.
Description
Technical Field
The utility model belongs to the technical field of the riveter, concretely relates to a riveter for weak plasticity ferrous metal of high temperature heating.
Background
The existing metal riveting adopts an air pressure or hydraulic riveting technology under a conventional state, but for the riveting of a black high-temperature metal material with high hardness and weak plasticity, brittle fracture, cracks, rivet head deformation and the like occur, and the quality problem of a product is seriously influenced.
In the prior art, the riveting mode of the riveting machine is complex, the conversion of each station is complex, and all riveting work cannot be completed on one station, so that great inconvenience is brought to the riveting work, the production efficiency is low, and large-scale production cannot be performed.
Therefore, there is a need for a riveting apparatus and a novel riveting method for a high-hardness, low-plasticity ferrous high-temperature metal material.
SUMMERY OF THE UTILITY MODEL
The utility model aims at the above problem, a riveter for weak plasticity ferrous metal of high temperature heating is provided.
The purpose of the utility model can be realized by the following technical scheme: the riveting machine comprises a rack, wherein a divider rotary table, a feeding station, a riveting station, a detection station and a material taking station are arranged on the rack, a plurality of part fixing tools which are uniformly distributed along the circumferential direction are installed on the divider rotary table, the feeding station, the riveting station, the detection station and the material taking station are sequentially and uniformly distributed on the circumferential side of the divider rotary table, an induction heater, a temperature detection sensor and a hydraulic rotary riveting machine are arranged on the riveting station, a product quality detection device and a blowing cooling device are arranged on the detection station, and a material taking manipulator is arranged on the material taking station.
Further, the material loading station is provided with a first sensor, and the first sensor is used for detecting whether a part fixing tool of the material loading station has a vacancy.
Furthermore, the material taking station is also provided with a second sensor, and the second sensor is used for detecting whether the part is taken away by the material taking manipulator.
Further, the induction heater is a high-frequency or ultrahigh-frequency induction heater, and the temperature detection sensor is an infrared temperature sensor.
Furthermore, the hydraulic spin riveting machine comprises a hydraulic pushing device, a motor, a spin riveting rod, a spin riveting head, a PLC (programmable logic controller) and an HMI (human machine interface) touch screen, wherein the motor, the spin riveting rod and the spin riveting head are sequentially connected and are arranged on the hydraulic pushing device, and the PLC is connected with the hydraulic pushing device, the motor and the HMI touch screen.
Further, the spin riveting rod is a telescopic rod.
Further, the quality detection device is a CCD detection device.
Further, the material taking manipulator comprises a lifting cylinder, a rotary cylinder and a pneumatic finger, wherein the lifting cylinder is fixed on the rack, the rotary cylinder is installed on the telescopic end of the lifting cylinder, and the pneumatic finger is installed on the rotary end of the rotary cylinder.
Furthermore, the material taking station is also provided with a blowing cooling device.
The industrial control cabinet is connected with and controls the divider, the induction heater, the temperature detection sensor, the hydraulic spin riveting machine, the product quality detection device, the air blowing cooling device and the material taking manipulator.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the riveting device is provided with a divider turntable and a part fixing tool, a feeding station, a riveting station, a detection station and a material taking station are distributed on the periphery of the divider turntable, and through the rotation of the divider turntable, the riveting work of the processed part can be completed at one time, so that the riveting device is efficient and quick, and the working efficiency is improved;
2. the riveting station is provided with an induction heater and a temperature detection sensor, the induction heater is used for heating the ferrous metal part, and the temperature detection sensor is used for detecting the temperature of the heated ferrous metal part, so that when a high-hardness and weak-plasticity ferrous high-temperature metal material is riveted, the problems of brittle fracture, crack and rivet head deformation can be avoided, and the quality of the processed part is improved;
3. the detection station adopts a CCD detection device as a quality detection device to detect the appearance quality of the part, and is provided with a blowing cooling device to cool the part;
4. the part taking station adopts a part taking manipulator to hold and place parts, the parts are placed in a classified mode, and a blowing cooling device can be arranged to further blow the parts for cooling;
5. simple structure, convenient installation and use and easy popularization.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a left side view of the present invention.
Fig. 3 is a top view of the present invention.
Fig. 4 is a front view of the present invention without the frame, the work control cabinet and the hydraulic spin riveting machine.
Fig. 5 is a left side view of the utility model with the frame, the work control cabinet and the hydraulic spin riveting machine removed.
Fig. 6 is a top view of the present invention without the frame, the work control cabinet and the hydraulic spin riveting machine.
Fig. 7 is a schematic structural view of a part fixing tool according to the present invention.
Fig. 8 is a top view of the riveting station and the corresponding part fixing tool of the present invention.
Fig. 9 is a front view of the detection station and the corresponding part fixing tool and the material taking station of the present invention.
Fig. 10 is a top view of the material taking station and the corresponding part fixing tool in the present invention.
The parts in the figures are numbered as follows:
1 machine frame
2 Industrial control cabinet
3 divider turntable
4 part fixing tool
5 Induction heater
6 temperature detection sensor
7 hydraulic spin riveting machine
8 hydraulic pushing device
9 product quality detection device
10 blowing cooling device
11 get material manipulator
12 air-blown cooling device.
Detailed Description
The following detailed description of the embodiments of the present invention will be given with reference to the accompanying drawings to make it clear to those skilled in the art how to practice the invention. While the invention has been described in connection with its preferred embodiments, these embodiments are intended to be illustrative, and not to limit the scope of the invention.
Referring to fig. 1 to 3, a riveting machine for heating weak plastic ferrous metal at high temperature comprises a frame 1 and an industrial control cabinet 2 arranged on one side of the frame 1, wherein a divider turntable 3, a feeding station, a riveting station, a detection station and a material taking station are arranged on the frame 1.
Referring to fig. 4 to 6, four part fixing tools 4 uniformly distributed along the circumferential direction are mounted on the divider rotary table 3, and the structure of the part fixing tool 4 in the embodiment is shown in fig. 7. The feeding station, the riveting station, the detection station and the material taking station are sequentially and uniformly distributed on the periphery of the divider turntable 3 along the circumferential direction.
The feeding station is provided with a first sensor, and the first sensor is used for detecting whether the part fixing tool 4 of the feeding station has a vacancy.
And the riveting station is provided with an induction heater 5, a temperature detection sensor 6 and a hydraulic spin riveting machine 7.
Referring to fig. 8, the induction heater 5 is a high frequency or ultra high frequency induction heater, and applies a high frequency current to an induction coil to inductively heat a high temperature resistant ferrous metal part. The temperature, time and frequency of the induction heater 5 are controllable, and PID closed-loop control is carried out by the industrial control cabinet 2.
The temperature detection sensor 6 is an infrared temperature sensor for detecting the temperature of the heated ferrous metal parts.
The hydraulic spin riveting machine 7 comprises a hydraulic pushing device 8, a motor, a spin riveting rod, a spin riveting head, a PLC (programmable logic controller) and an HMI (human machine interface) touch screen. The motor, the spin riveting rod and the spin riveting head are connected in sequence and are installed on the hydraulic pushing device 8, the spin riveting rod is a telescopic rod, the PLC is connected with and controls the hydraulic pushing device 8 and the motor, the hydraulic pushing device 8 drives the motor, the spin riveting rod and the spin riveting head to lift, and the motor drives the spin riveting rod and the spin riveting head to rotate. PLC controller and HMI touch-sensitive screen control and set up riveted pressure, speed, height and time, wherein, the time of management and control decides according to the experimental data of heating temperature, and the experimental data of heating temperature specifically include: 1. controlling the heating time and the cracking state of the product at 300-400 ℃ by temperature control; 2. controlling the heating time and the cracking state of the product at 400-500 degrees by temperature control; 3. controlling the heating time and the cracking state of the product at 500-600 ℃ by temperature control; 4. the temperature control is in the heating time and the product fracture state between 600~ 700. Because the black high-temperature metal material has the characteristics that the temperature is 600-800 degrees, the plasticity is increased, the cracking tendency is reduced, and the metal flowing consistency is more uniform, the time of the pipe control is set to be 3-4 s in the embodiment.
Referring to the right part of fig. 9, a product quality detection device 9 and a blowing cooling device 10 are arranged on the detection station. The product quality detection device 9 is a CCD detection device, and mainly detects the appearance quality of the part by shooting an image through a CCD camera with an adjustable position. The blowing cooling device 10 performs blowing cooling work on the heated part through a blowing head connected with a blowing source, so that the part can be rapidly cooled, and the pressure and the air quantity of the blowing cooling device 10 are adjustable.
And the material taking station is provided with a material taking manipulator 11 and a second sensor. Referring to the left part of fig. 9 and fig. 10, the material taking manipulator 11 includes a lifting cylinder, a rotary cylinder, and a pneumatic finger, the lifting cylinder is fixed on the frame 1, the rotary cylinder is installed on the telescopic end of the lifting cylinder, the pneumatic finger is installed on the rotary end of the rotary cylinder, and the pneumatic finger is used for grasping and placing parts. The second sensor is used to detect whether a part is removed by the manipulator 11. Referring to the left hand portion of fig. 9, the reclaiming station may also be provided with a blow cooler 12 for air cooling the part.
The industrial control cabinet 2 is connected with and controls the divider, the induction heater, the temperature detection sensor, the hydraulic spin riveting machine, the product quality detection device, the air blowing cooling device and the material taking manipulator.
The riveting machine comprises the following working steps:
(1) placing a ferrous metal part to be riveted and a part to be riveted on a corresponding part fixing tool 4 of a divider turntable 3 from a feeding station, and clamping the ferrous metal part and the part to be riveted through the part fixing tool 4;
(2) the decollator turntable 3 rotates to transfer the ferrous metal part and the part to be riveted to a riveting station, an induction heater 5 of the riveting station heats the ferrous metal part, a temperature detection sensor 6 detects the temperature of the heated ferrous metal part in real time, and the induction heater 5 adjusts the output power according to the temperature;
(3) a hydraulic spin riveting machine 7 at a riveting station is used for pressing and spin riveting the ferrous metal part and the part to be riveted;
(4) the decollator turntable 3 rotates to transfer the riveted parts to a detection station, the product quality detection device 9 detects the appearance quality of the parts, and the air blowing cooling device 10 cools the parts by blowing air;
(5) the divider turntable 3 rotates to transfer the detected parts to the material taking station, the material taking manipulator 11 takes the parts away, the qualified parts and the unqualified parts are separately placed, and the second sensor detects whether the parts are taken away in real time.
At this point, the machining operation of one part is completed.
In the whole process, the first sensor always detects whether the part fixing tool 4 of the feeding station has a vacancy, and when the vacancy is detected, the riveting machine prompts that the part is put in.
It should be noted that many variations and modifications of the embodiments of the present invention are possible, which are fully described, and are not limited to the specific examples of the above embodiments. The above embodiments are merely illustrative of the present invention and are not intended to limit the present invention. In conclusion, the scope of the present invention should include those changes or substitutions and modifications which are obvious to those of ordinary skill in the art.
Claims (10)
1. The riveting machine is characterized by comprising a rack, wherein a divider turntable, a feeding station, a riveting station, a detection station and a material taking station are arranged on the rack, a plurality of part fixing tools which are uniformly distributed along the circumferential direction are mounted on the divider turntable, the feeding station, the riveting station, the detection station and the material taking station are sequentially and uniformly distributed on the circumferential side of the divider turntable, an induction heater, a temperature detection sensor and a hydraulic rotary riveting machine are arranged on the riveting station, a product quality detection device and a blowing cooling device are arranged on the detection station, and a material taking manipulator is arranged on the material taking station.
2. The riveting machine for heating the weak plastic ferrous metal at the high temperature according to claim 1, wherein the feeding station is provided with a first sensor, and the first sensor is used for detecting whether a part fixing tool of the feeding station has a vacancy.
3. The riveting machine for heating weak plastic ferrous metal at high temperature according to claim 1, wherein the material taking station is further provided with a second sensor, and the second sensor is used for detecting whether the part is taken away by the material taking manipulator.
4. The riveting machine for heating weak plastic ferrous metal at high temperature according to claim 1, characterized in that the induction heater is a high frequency or ultra high frequency induction heater, and the temperature detecting sensor is an infrared temperature sensor.
5. The riveting machine for heating the weak plastic ferrous metal at the high temperature according to claim 1, wherein the hydraulic spin riveting machine comprises a hydraulic pushing device, a motor, a spin riveting rod, a spin riveting head, a PLC controller and an HMI touch screen, the motor, the spin riveting rod and the spin riveting head are connected in sequence and are installed on the hydraulic pushing device, and the PLC controller is connected with the hydraulic pushing device, the motor and the HMI touch screen.
6. The riveting machine for high-temperature heating of weak plastic ferrous metal according to claim 5, characterized in that the spin riveting rod is a telescopic rod.
7. The riveting machine for heating weak plastic ferrous metal at high temperature according to claim 1, characterized in that the quality detection device is a CCD detection device.
8. The riveting machine for heating weak plastic ferrous metal at high temperature according to claim 1, wherein the material taking manipulator comprises a lifting cylinder, a rotating cylinder and a pneumatic finger, the lifting cylinder is fixed on the frame, the rotating cylinder is installed on the telescopic end of the lifting cylinder, and the pneumatic finger is installed on the rotating end of the rotating cylinder.
9. The riveter for high temperature heating of weak plastic ferrous metals according to claim 1 wherein the reclaiming station is also provided with a blow air cooling means.
10. The riveting machine for heating the weak plastic ferrous metal at the high temperature according to any one of claims 1 to 9, further comprising an industrial control cabinet, wherein the industrial control cabinet is connected with and controls the divider, the induction heater, the temperature detection sensor, the hydraulic spin riveting machine, the product quality detection device, the air blowing cooling device and the material taking manipulator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020525955.XU CN212094200U (en) | 2020-04-08 | 2020-04-08 | Riveting machine for heating weak-plasticity ferrous metal at high temperature |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020525955.XU CN212094200U (en) | 2020-04-08 | 2020-04-08 | Riveting machine for heating weak-plasticity ferrous metal at high temperature |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212094200U true CN212094200U (en) | 2020-12-08 |
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ID=73630297
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020525955.XU Active CN212094200U (en) | 2020-04-08 | 2020-04-08 | Riveting machine for heating weak-plasticity ferrous metal at high temperature |
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| Country | Link |
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| CN (1) | CN212094200U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113567226A (en) * | 2021-07-23 | 2021-10-29 | 河南省特种设备安全检测研究院 | Copper alloy plane stress fracture testing device for elevator safety tongs |
-
2020
- 2020-04-08 CN CN202020525955.XU patent/CN212094200U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113567226A (en) * | 2021-07-23 | 2021-10-29 | 河南省特种设备安全检测研究院 | Copper alloy plane stress fracture testing device for elevator safety tongs |
| CN113567226B (en) * | 2021-07-23 | 2023-08-08 | 河南省特种设备安全检测研究院 | Copper alloy plane stress fracture testing device for elevator safety tongs |
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| CP03 | Change of name, title or address |
Address after: 201706 factory building 3, 218 songxiu Road, Qingpu District, Shanghai Patentee after: Shanghai Huapei Digital Energy Technology (Group) Co.,Ltd. Country or region after: China Address before: 201706 factory building 3, 218 songxiu Road, Qingpu District, Shanghai Patentee before: Shanghai Huapei Power Technology (Group) Co.,Ltd. Country or region before: China |