CN212093521U - Automatic ultrasonic cleaning dryer - Google Patents
Automatic ultrasonic cleaning dryer Download PDFInfo
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- CN212093521U CN212093521U CN202020602933.9U CN202020602933U CN212093521U CN 212093521 U CN212093521 U CN 212093521U CN 202020602933 U CN202020602933 U CN 202020602933U CN 212093521 U CN212093521 U CN 212093521U
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Abstract
The utility model provides an automatic ultrasonic cleaning drying-machine, include: the outer side of the travelling mechanism is provided with an overhaul guardrail; the ultrasonic oil removing groove is positioned below the travelling mechanism; the cold water rinsing tank is positioned on one side of the ultrasonic oil removing tank; a hot water rinsing tank; a hot air circulation drying groove; an oil immersion tank; an oil draining groove; the cold water rinsing tank, the hot air circulation drying tank, the oil immersion tank and the oil draining tank are sequentially arranged; the outer wall of the hot air circulation drying groove is provided with a hot air through hole; the oil draining groove is formed in one side of the feeding and discharging mechanism, a feeding and discharging trolley is arranged above the feeding and discharging mechanism, and a cleaning basket is mounted on the feeding and discharging trolley; and an electrical box is arranged on the other side of the feeding and discharging mechanism. The device adopts an automatic cleaning and drying integrated machine, not only meets the national environmental protection requirement, but also can reduce the labor intensity of operators, and has reliable use and simple and convenient maintenance.
Description
Technical Field
The utility model relates to a clean field, in particular to automatic ultrasonic cleaning drying-machine.
Background
The traditional workpiece cleaning is mainly carried out by manually adding kerosene for cleaning, but the kerosene cleaning does not meet the requirements of national environmental protection cleaning and must be eliminated, so that the technical requirements of workshop engine production line process rooms and heat treatment cleaning of users need to be combined, the characteristics of the modern cleaning technology are combined, and a water-based cleaning production line is designed according to the sustainable development requirement.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic ultrasonic cleaning drying-machine, its purpose is in order to solve the tradition and wash not environmental protection, the problem that wastes time and energy.
In order to achieve the above object, an embodiment of the utility model provides an automatic ultrasonic cleaning drying-machine, include:
the outer side of the travelling mechanism is provided with an overhaul guardrail;
the ultrasonic oil removing tank is positioned below the travelling mechanism, a bottom vibration box is arranged in the ultrasonic oil removing tank, and side vibration boxes are arranged at the bottom and the front and rear walls of the ultrasonic oil removing tank; the ultrasonic oil removing groove is provided with a pneumatic cover;
the cold water rinsing tank is positioned on one side of the ultrasonic oil removing tank;
a hot water rinsing tank; a hot air circulation drying groove; an oil immersion tank; an oil draining groove; the cold water rinsing tank, the hot air circulation drying tank, the oil immersion tank and the oil draining tank are sequentially arranged; the outer wall of the hot air circulation drying groove is provided with a hot air through hole; the bottom of each of the ultrasonic oil removing tank, the cold water rinsing tank, the hot air circulating drying tank, the oil immersion tank and the oil draining tank inclines downwards to the middle and then upwards;
the oil draining groove is formed in one side of the feeding and discharging mechanism, a feeding and discharging trolley is arranged above the feeding and discharging mechanism, and a cleaning basket is mounted on the feeding and discharging trolley; an electrical appliance box is arranged on the other side of the feeding and discharging mechanism;
and an overhaul platform is also arranged around the automatic ultrasonic cleaning dryer.
Preferably, the ultrasonic oil removing groove is provided with an overflow groove at the upper part of one side close to the cold water rinsing groove, and a water inlet groove at the upper part of the other side.
Preferably, the lower part of the ultrasonic oil removing tank is also provided with a slag receiving basket.
Preferably, heating pipes are arranged in the cold water rinsing tank and the hot water rinsing tank; the cold water rinsing tank and the hot water rinsing tank are connected with the water inlet; and the bottom of the oil immersion tank and the oil leaching tank is provided with a pipeline system.
Preferably, the automatic ultrasonic cleaning dryer is located in a sound insulation room.
Preferably, a ventilation system is further arranged in the sound insulation room, the ventilation system comprises an exhaust fan, and an exhaust hole is formed in the exhaust fan.
Preferably, an alarm beacon light is arranged outside the sound insulation room.
Preferably, a pneumatic door is arranged on the sound insulation room, and a lifting cylinder is arranged on the pneumatic door.
Preferably, an observation window is arranged beside the pneumatic door.
The ultrasonic oil removal groove of the device further comprises a secondary sedimentation liquid storage tank, a slag pumping circulation system, a heating system, an oil floating processor and the like, and has the functions of automatically removing slag and floating oil, wherein a slag removing pump adopts a high-abrasion-resistant slag slurry pump, adopts a vibration box form to carry out ultrasonic treatment on the front surface, the rear surface and the bottom surface of the groove body, automatically starts ultrasonic waves after a workpiece is placed into the ultrasonic groove, and automatically closes the ultrasonic waves after the ultrasonic groove is lifted out; the cold water rinsing tank is provided with an overflow tank and a water inlet tank; the hot water rinsing tank is provided with an overflow tank and a water inlet tank; and an electrical control system is arranged in the electrical box, is controlled by a PLC (programmable logic controller) and is electrically connected with each regional mechanism.
The above technical scheme of the utility model has following beneficial effect: the cleaning machine eliminates the traditional manual and kerosene cleaning mode, adopts an automatic cleaning and drying integrated machine, meets the national environmental protection requirement, and can reduce the labor intensity of an operator, the main control system of the cleaning machine adopts a PLC programmable controller for control, and a color touch screen is used for operation, so that the cleaning machine can be operated fully automatically and manually, various process programs can be preset according to different process requirements of cleaning workpieces, and the cleaning of different types of workpieces can be realized only by corresponding program names when different workpieces are cleaned.
Drawings
Fig. 1 is a front view of the present invention;
fig. 2 is a left side view of the present invention;
fig. 3 is a plan view of the present invention.
Description of the reference numerals
1-a travelling mechanism; 2, overhauling the guard bar; 3, a water inlet groove; 4-an overflow trough; 5-a cold water rinsing tank; 6-heating a tube; 7-hot air through opening; 8-a pipe system; 9-an electrical box; 10-a loading and unloading trolley; 11-a sound insulation room; 12-alarm beacon light; 13-a pneumatic door; 14-a lift cylinder; 15-observation window; 16-air vent; 17-an exhaust fan; 18-a maintenance platform; 19-a pneumatic cover; 20-side vibration box; 21-a slag receiving basket; 22-bottom vibrating box; 23-ultrasonic oil removing groove; 24-a hot water rinse tank; 25-hot air circulation drying groove; 26-an oil immersion tank; 27-oil draining tank; 28-feeding and discharging mechanism.
Detailed Description
In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, the following detailed description will be given with reference to the accompanying drawings and specific embodiments.
The utility model discloses to current problem, provide an automatic ultrasonic cleaning drying-machine, include: the device comprises a travelling mechanism 1, wherein an overhaul guardrail 2 is arranged on the outer side of the travelling mechanism 1; the ultrasonic oil removing tank 23 is positioned below the travelling mechanism 1, a bottom vibration box 22 is arranged in the ultrasonic oil removing tank 23, and side vibration boxes 20 are arranged at the bottom, the front wall and the rear wall of the ultrasonic oil removing tank 23; the ultrasonic oil removing groove 23 is provided with a pneumatic cover 19; a cold water rinsing tank 5, wherein the cold water rinsing tank 5 is positioned at one side of the ultrasonic oil removing tank 23; a hot water rinse tank 24; a hot air circulation drying tank 25; an immersion oil tank 26; an oil drain tank 27; the cold water rinsing tank 5, the hot water rinsing tank 24, the hot air circulation drying tank 25, the oil immersion tank 26 and the oil draining tank 27 are sequentially arranged; the outer wall of the hot air circulation drying groove 25 is provided with a hot air through hole 7; the bottoms of the ultrasonic oil removing tank 23, the cold water rinsing tank 5, the hot water rinsing tank 24, the hot air circulation drying tank 25, the oil immersion tank 26 and the oil draining tank 27 are all inclined downwards to the middle at a certain gradient and then inclined upwards; the feeding and discharging mechanism 28, the oil draining groove 27 is arranged on one side of the feeding and discharging mechanism 28, the loading and unloading trolley 10 is arranged above the feeding and discharging mechanism 28, and a cleaning basket is arranged on the loading and unloading trolley 10; an electrical box 9 is arranged on the other side of the feeding and discharging mechanism 28; and an overhaul platform 18 is also arranged around the automatic ultrasonic cleaning dryer.
The cleaning machine adopts an automatic cleaning and drying integrated machine, not only accords with the national environmental protection requirement, but also can reduce the labor intensity of an operator, adopts a PLC programmable controller for control and color touch screen operation, can be operated fully automatically and manually, can preset various process programs according to different process requirements of cleaning workpieces, and can realize the cleaning of different types of workpieces only by corresponding program names when cleaning different workpieces.
Wherein, the upper part of one side of the ultrasonic oil removing groove 23, which is close to the cold water rinsing groove 5, is provided with an overflow groove 4, and the upper part of the other side is provided with a water inlet groove 3; a slag receiving basket 21 is also arranged at the lower part of the ultrasonic oil removing tank 23; heating pipes are arranged in the cold water rinsing tank 5 and the hot water rinsing tank 24; and the bottom parts of the cold water rinsing tank 5, the hot water rinsing tank 24, the oil immersion tank 26 and the oil draining tank 27 are provided with a pipeline system 8.
The cleaning machine is provided with a slag receiving basket at the lower part of an ultrasonic oil removing groove, and is used for filtering residues washed off a workpiece in the cleaning process and preventing the cleaning groove from being blocked; the heating pipes are arranged to adjust the internal temperature of the cold water rinsing tank and the hot water rinsing tank, so that the cleaning effect is improved.
Wherein, the automatic ultrasonic cleaning dryer is positioned in a sound insulation room 11; a ventilation system is further arranged in the sound insulation room 11, the ventilation system comprises an exhaust fan 17, and an exhaust hole 16 is formed in the exhaust fan 17; an alarm beacon light 12 is arranged outside the sound insulation room 11; a pneumatic door 13 is arranged on the sound insulation room 11, and a lifting cylinder 14 is arranged on the pneumatic door 13; an observation window is arranged beside the pneumatic door 13.
This device ultrasonic wave noise is big, influences workshop and other workers, consequently places the complete machine in a room gives sound insulation, and ventilation system keeps the room in the circulation of air smooth and easy, and the warning beacon light provides the insurance for the room condition that gives sound insulation, and the work piece is got into by pneumatic door, promotes the pneumatic door-trip of cylinder control, and the cleaning machine behavior can be observed to the observation window.
As shown in fig. 1 to 3, the utility model provides a concrete operation mode of automatic ultrasonic cleaning dryer: when the feeding and discharging trolley 10 is empty, the lifting air cylinder 14 controls the pneumatic door 13 to be opened, the PLC controls the signal to the main control automatic feeding and discharging mechanism 28, the cleaning basket with the workpiece is automatically placed into the feeding and discharging trolley 10, and when the inductive switch senses that the feeding and discharging mechanism 28 leaves, the pneumatic door 13 is closed. The cleaning basket is conveyed to each preset station through the travelling mechanism 1 for cleaning and drying, finally the cleaning basket is conveyed back to the feeding and discharging mechanism 28, and the pneumatic door 13 is opened. Signals to the master control, the feeding and discharging mechanism 28 lifts the cleaning basket away, and the whole cleaning and drying process is completed.
The foregoing is a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.
Claims (9)
1. The utility model provides an automatic ultrasonic cleaning drying-machine which characterized in that includes:
the outer side of the travelling mechanism is provided with an overhaul guardrail;
the ultrasonic oil removing tank is positioned below the travelling mechanism, a bottom vibration box is arranged in the ultrasonic oil removing tank, and side vibration boxes are arranged at the bottom and the front and rear walls of the ultrasonic oil removing tank; the ultrasonic oil removing groove is provided with a pneumatic cover;
the cold water rinsing tank is positioned on one side of the ultrasonic oil removing tank;
a hot water rinsing tank; a hot air circulation drying groove; an oil immersion tank; an oil draining groove; the cold water rinsing tank, the hot air circulation drying tank, the oil immersion tank and the oil draining tank are sequentially arranged; the outer wall of the hot air circulation drying groove is provided with a hot air through hole; the bottom of each of the ultrasonic oil removing tank, the cold water rinsing tank, the hot air circulating drying tank, the oil immersion tank and the oil draining tank inclines downwards to the middle and then upwards;
the oil draining groove is formed in one side of the feeding and discharging mechanism, a feeding and discharging trolley is arranged above the feeding and discharging mechanism, and a cleaning basket is mounted on the feeding and discharging trolley; an electrical appliance box is arranged on the other side of the feeding and discharging mechanism;
and an overhaul platform is also arranged around the automatic ultrasonic cleaning dryer.
2. An automatic ultrasonic cleaning dryer according to claim 1, wherein said ultrasonic oil removing tank is provided with an overflow tank at an upper portion of one side thereof adjacent to said cold water rinsing tank and an inlet tank at an upper portion of the other side thereof.
3. The automatic ultrasonic cleaning dryer according to claim 1, wherein a slag receiving basket is further provided at a lower portion of the ultrasonic oil removing tank.
4. The automatic ultrasonic cleaning dryer according to claim 1, wherein heating pipes are provided in the cold water rinsing tank and the hot water rinsing tank; and pipeline systems are arranged at the bottoms of the cold water rinsing tank, the hot water rinsing tank, the oil immersion tank and the oil draining tank.
5. The automatic ultrasonic cleaning dryer of claim 1, wherein the automatic ultrasonic cleaning dryer is located in a sound-proof room.
6. An automatic ultrasonic cleaning dryer according to claim 5, wherein a ventilation system is further provided in the sound insulation room, the ventilation system includes an exhaust fan, and the exhaust fan is provided with an exhaust hole.
7. The automatic ultrasonic cleaning dryer according to claim 5, wherein an alarm beacon is provided outside the sound-proof room.
8. An automatic ultrasonic cleaning dryer according to claim 5 wherein said soundproof room is provided with a pneumatic door, said pneumatic door being provided with a lifting cylinder.
9. The automatic ultrasonic cleaning dryer according to claim 8, wherein a viewing window is provided beside the pneumatic door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020602933.9U CN212093521U (en) | 2020-04-21 | 2020-04-21 | Automatic ultrasonic cleaning dryer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020602933.9U CN212093521U (en) | 2020-04-21 | 2020-04-21 | Automatic ultrasonic cleaning dryer |
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| Publication Number | Publication Date |
|---|---|
| CN212093521U true CN212093521U (en) | 2020-12-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020602933.9U Active CN212093521U (en) | 2020-04-21 | 2020-04-21 | Automatic ultrasonic cleaning dryer |
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| CN (1) | CN212093521U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113377435A (en) * | 2021-06-16 | 2021-09-10 | 哈尔滨岛田大鹏工业股份有限公司 | Extension method of robot control system in Seneko |
-
2020
- 2020-04-21 CN CN202020602933.9U patent/CN212093521U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113377435A (en) * | 2021-06-16 | 2021-09-10 | 哈尔滨岛田大鹏工业股份有限公司 | Extension method of robot control system in Seneko |
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