CN212083207U

CN212083207U - Full-automatic production detection line for masks

Info

Publication number: CN212083207U
Application number: CN202020600679.9U
Authority: CN
Inventors: 丰博
Original assignee: Kunshan Taimiller Electric Control Equipment Co ltd
Current assignee: Kunshan Taimiller Electric Control Equipment Co ltd
Priority date: 2020-04-21
Filing date: 2020-04-21
Publication date: 2020-12-04
Anticipated expiration: 2030-04-21

Abstract

The utility model discloses a full-automatic production detection line for a mask, which comprises a detection bottom plate, wherein one side of the upper end of the detection bottom plate is provided with a rotating shaft supporting seat A, a rotating shaft supporting seat B and a rotating shaft, the rotating shaft supporting seat A and the rotating shaft supporting seat B are fixedly arranged on the detection bottom plate, and the rotating shaft is movably sleeved between the rotating shaft supporting seat A and the rotating shaft supporting seat B; and a rodent plate supporting frame is fixedly arranged at the side end of the rotating shaft supporting seat B. This full-automatic production detection line of gauze mask through cylinder work, drives the returning face plate through a series of combined action and rotates, carries out the turn-over to the gauze mask, and the working gap of first image collector and second image collector cooperation cylinder gathers the positive and negative image information of gauze mask simultaneously to image information transmits and to know the gauze mask whether qualified for image processor analysis, and automatic uninterrupted operation has improved the efficiency that the gauze mask detected greatly.

Description

Full-automatic production detection line for masks

Technical Field

The utility model relates to a gauze mask production check out test set technical field, concretely a full-automatic production detection line of gauze mask.

Background

On the mask production line, the defect detection of products is mainly realized through eye observation of human eyes, but due to the subjectivity of the human eyes, the product quality is difficult to be accurately and stably detected, equipment capable of quickly and effectively detecting the defects is needed to replace the eye detection, compared with the human eyes, the machine vision detection can improve the product quality and the production speed to a great extent, for example, the front and back surfaces of a mask can be stained in the production process, or stains exist in cloth, so that the mask is not clean, and in order to remove bad masks, on the basis, the mask full-automatic production detection line is provided.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a full-automatic production detection line of gauze mask has whether the automatic incessant operation can detect out the positive and negative spot that exists of gauze mask, has improved the advantage of the efficiency that detects greatly, has solved artifical detection efficiency low among the prior art, the problem that wastes time and energy.

In order to achieve the above object, the utility model provides a following technical scheme: a full-automatic mask production detection line comprises a detection bottom plate, wherein a rotating shaft supporting seat A, a rotating shaft supporting seat B and a rotating shaft are arranged on one side of the upper end of the detection bottom plate, the rotating shaft supporting seat A and the rotating shaft supporting seat B are fixedly arranged on the detection bottom plate, and the rotating shaft is movably sleeved between the rotating shaft supporting seat A and the rotating shaft supporting seat B; a meshed tooth plate supporting frame is fixedly installed at the side end of the rotating shaft supporting seat B, and a meshed tooth plate is fixedly and movably placed at the upper end of the meshed tooth plate supporting frame; the front end of the toothed plate supporting frame is provided with an air cylinder supporting seat, the upper end of the air cylinder supporting seat is provided with an air cylinder, and the output end of the air cylinder is fixedly connected with the side end of the toothed plate through a push rod; a driving wheel support frame is additionally arranged on the outer side of the toothed plate support frame, a driving wheel is movably arranged at the upper end of the driving wheel support frame, a toothed wheel is additionally arranged in the center of the driving wheel, the toothed wheel is meshed with the toothed plate, and the side end of the driving wheel penetrates through the driving wheel support frame to be fixedly connected with the rotating shaft; a strip-shaped groove is formed in the shaft body of the rotating shaft, a turnover plate is fixedly and additionally arranged in the strip-shaped groove, a strip-shaped baffle is additionally arranged on the upper side of one side, away from the rotating shaft, of the turnover plate, and a conveying belt is additionally arranged on the detection bottom plate on the output side; the upper end of the detection bottom plate is provided with a support frame A, a support frame B and an image processor, the upper end of the support frame is provided with a first image collector, the upper end of the support frame B is provided with a second image collector, and the first image collector and the second image collector are both electrically connected with the image processor.

Preferably, the stroke amount of single pushing of the air cylinder drives the rotation angle of the gear to be degree.

Preferably, check that is equipped with on the detection bottom plate of conveyer belt input end keep off the frame additional, check keep off the bottom of frame and the transport plane of conveyer belt at a distance of 3 cm.

Preferably, the collecting lenses of the first image collector and the second image collector are positioned at the outer side of the inner side edge of the turnover plate, and the inner side edge of the turnover plate is the side edge adjacent to the cylinder.

Preferably, the end face of the turnover plate is frosted, and convex edge strips are uniformly poured at the two side ends of the turnover plate.

Compared with the prior art, the beneficial effects of the utility model are as follows:

the mask full-automatic production detection line is characterized in that the front side of a mask input to the upper end of a turnover plate is shot by a first image collector, image information of the front side of the mask is collected, and the collected image information is transmitted to an image processor; then the air cylinder works, the rotating shaft is driven to rotate anticlockwise through the linkage effect of the toothed plate, the toothed gear, the transmission wheel and the like, the turnover plate rotates anticlockwise along with the rotation of the rotating shaft, the turnover plate sends the mask to the conveying belt when rotating, the mask falls on the conveying belt on the front side of the lower end of the second image collector through the blocking effect of the blocking frame, the second image collector shoots the falling mask at the moment, the image information on the back side of the mask is collected, and the collected image information is transmitted to the image processor; analyzing and processing the acquired image information by an image processor to know whether stains exist on the front and back sides of the mask and judge whether the mask is qualified; wholly through cylinder work, drive the returning face plate through a series of combined action and rotate, carry out the turn-over to the gauze mask, the working gap collection gauze mask's of first image collector and second image collector cooperation cylinder positive and negative image information simultaneously to image processor can be analyzed to the image information transmission and know whether qualified gauze mask, and automatic uninterrupted operation has improved the efficiency that the gauze mask detected greatly.

Drawings

FIG. 1 is a schematic diagram of the rotation structure of the driving wheel of the present invention;

FIG. 2 is a state diagram of the turnover plate of the present invention in the initial working position;

fig. 3 is a position state diagram of the output port cover of the turnover plate of the utility model.

In the figure: 1. detecting the bottom plate; 2. a rotating shaft supporting seat A; 3. a rotating shaft supporting seat B; 4. a rotating shaft; 5. a rodent plate support; 6. a toothed plate; 7. a cylinder supporting seat; 8. a cylinder; 9. a driving wheel support frame; 10. a driving wheel; 11. a toothed wheel; 12. a strip-shaped groove; 13. a turnover plate; 14. a strip-shaped baffle plate; 15. a conveyor belt; 16. a support frame A; 17. a support frame B; 18. an image processor; 19. a first image collector; 20. a second image collector; 21. a grid frame; 22. the convex edge strip.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, a fully automatic production detection line for masks includes a detection bottom plate 1, a rotation shaft support seat a2, a rotation shaft support seat B3, and a rotation shaft 4 are disposed on one side of the upper end of the detection bottom plate 1, the rotation shaft support seat a2 and the rotation shaft support seat B3 are fixedly mounted on the detection bottom plate 1, and the rotation shaft 4 is movably sleeved between the rotation shaft support seat a2 and the rotation shaft support seat B3; a mesh plate supporting frame 5 is fixedly installed at the side end of the rotating shaft supporting seat B3, and a mesh toothed plate 6 is fixedly and movably placed at the upper end of the mesh plate supporting frame 5; the front end of the meshing plate support frame 5 is provided with an air cylinder support seat 7, the upper end of the air cylinder support seat 7 is provided with an air cylinder 8, the output end of the air cylinder 8 is fixedly connected with the side end of the meshing plate 6 through a push rod, and the single-pushing stroke of the air cylinder 8 drives the meshing gear 11 to rotate by an angle of 180 degrees so as to drive the turnover plate 13 to be horizontally arranged on the upper side of the detection bottom plate 1 in a reciprocating manner; a driving wheel support frame 9 is additionally arranged on the outer side of the meshing plate support frame 5, a driving wheel 10 is movably arranged at the upper end of the driving wheel support frame 9, a meshing gear 11 is additionally arranged in the center of the driving wheel 10, the meshing gear 11 is meshed with the meshing plate 6, and the side end of the driving wheel 10 penetrates through the driving wheel support frame 9 and is fixedly connected with the rotating shaft 4; a strip-shaped groove 12 is formed in the shaft body of the rotating shaft 4, a turnover plate 13 is fixedly and additionally arranged in the strip-shaped groove 12, a strip-shaped baffle 14 is additionally arranged on the upper side, away from the rotating shaft 4, of the turnover plate 13, the end face of the turnover plate 13 is subjected to frosting treatment, a certain friction force is formed on the surface of the turnover plate, the stability of the mask in the turnover process is enhanced, convex edgings 22 are integrally poured at the two side ends of the turnover plate, the strip-shaped baffle 14 and the convex edgings 22 can prevent the mask from flying out in the turnover process, a conveying belt 15 is additionally arranged on the detection bottom plate 1 at the output side, a grid baffle frame 21 is additionally arranged on the detection bottom plate 1 at the input end of the conveying belt 15, the distance between the bottom end of the grid baffle frame 21 and the; the upper end of the detection bottom plate 1 is provided with a support frame A16, a support frame B17 and an image processor 18, the upper end of the support frame A16 is provided with a first image collector 19, the upper end of the support frame B17 is provided with a second image collector 20, and the first image collector 19 and the second image collector 20 are both electrically connected with the image processor 18; the collecting lenses of the first image collector 19 and the second image collector 20 are positioned at the outer side of the inner side edge of the turnover plate 13, the inner side edge of the turnover plate 13 is a side edge adjacent to the cylinder 8, so that the turnover plate 13 is prevented from touching the first image collector 19 and the second image collector 20 in the turnover process, and the collecting visual angles of the first image collector 19 and the second image collector 20 face the end face of the turnover plate 13 and are used for collecting mask picture information.

The full-automatic production detection line for the mask comprises a turnover plate 13, a picture 2, a turnover plate 13, a processing section and a pushing rod, wherein the turnover plate 13 is used for receiving the mask conveyed by the processing section, the mask falls on the turnover plate 13, at the moment, a first image collector 19 is used for shooting the front face of the mask, the front face image information of the mask is collected and is transmitted to an image processor 18, then an air cylinder 8 pushes a toothed plate 6 to move forwards through the pushing rod to drive a toothed gear 11 to rotate anticlockwise to drive a driving wheel 10 to rotate anticlockwise so as to drive a rotating shaft 4 to rotate anticlockwise, the turnover plate 13 rotates anticlockwise along with the rotation of the rotating shaft 4, the mask is conveyed to a conveying belt 15 by the turnover plate 13 during rotation, due to the blocking effect of a blocking frame 21, the mask falls on the conveying belt 15 at the front side of the lower end of a second image collector 20, at the moment, the second image collector 20 is used for, collecting image information of the back side of the mask and transmitting the collected image information to an image processor 18; the image processor 18 analyzes and processes the collected image information to know whether stains exist on the front and back sides of the mask, and whether the mask is qualified is judged.

In summary, the following steps: in the full-automatic mask production detection line, the front face of a mask input to the upper end of a turnover plate 13 is shot by a first image collector 19, image information of the front face of the mask is collected, and the collected image information is transmitted to an image processor 18; then the air cylinder 8 works, the rotating shaft 4 is driven to rotate anticlockwise through the linkage effect of the toothed plate 6, the toothed gear 11, the transmission wheel 10 and the like, the turnover plate 13 rotates anticlockwise along with the rotation of the rotating shaft 4, the mask is conveyed onto the conveying belt 15 when the turnover plate 13 rotates, the mask falls on the conveying belt 15 on the front side of the lower end of the second image collector 20 through the blocking effect of the blocking frame 21, at the moment, the second image collector 20 shoots the falling mask, image information on the back side of the mask is collected, and the collected image information is transmitted to the image processor 18; the image processor 18 analyzes and processes the acquired image information to know whether stains exist on the front and back sides of the mask and judge whether the mask is qualified; wholly through cylinder 8 work, drive returning face plate 13 through a series of linkage effect and rotate, carry out the turn-over to the gauze mask, first image collector 19 and second image collector 20 cooperate the working gap of cylinder 8 to gather the positive and negative image information of gauze mask simultaneously to image information transmits and knows whether qualified for the gauze mask for image processor 18 analysis, and automatic uninterrupted operation has improved the efficiency that the gauze mask detected greatly.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a full-automatic production detection line of gauze mask, is including detecting bottom plate (1), its characterized in that: a rotating shaft supporting seat A (2), a rotating shaft supporting seat B (3) and a rotating shaft (4) are arranged on one side of the upper end of the detection bottom plate (1), the rotating shaft supporting seat A (2) and the rotating shaft supporting seat B (3) are fixedly arranged on the detection bottom plate (1), and the rotating shaft (4) is movably sleeved between the rotating shaft supporting seat A (2) and the rotating shaft supporting seat B (3); a meshed gear plate support frame (5) is fixedly installed at the side end of the rotating shaft support seat B (3), and a meshed gear plate (6) is fixedly and movably placed at the upper end of the meshed gear plate support frame (5); an air cylinder supporting seat (7) is installed at the front end of the meshing plate supporting frame (5), an air cylinder (8) is installed at the upper end of the air cylinder supporting seat (7), and the output end of the air cylinder (8) is fixedly connected with the side end of the meshing plate (6) through a pushing rod; a driving wheel support frame (9) is additionally arranged on the outer side of the meshing wheel support frame (5), a driving wheel (10) is movably arranged at the upper end of the driving wheel support frame (9), a meshing gear (11) is additionally arranged in the center of the driving wheel (10), the meshing wheel (11) is meshed with the meshing wheel plate (6), and the side end of the driving wheel (10) penetrates through the driving wheel support frame (9) to be fixedly connected with the rotating shaft (4); a strip-shaped groove (12) is formed in the shaft body of the rotating shaft (4), a turnover plate (13) is fixedly additionally arranged in the strip-shaped groove (12), a strip-shaped baffle (14) is additionally arranged on the upper side of one side, away from the rotating shaft (4), of the turnover plate (13), and a conveying belt (15) is additionally arranged on the detection bottom plate (1) on the output side; the image acquisition device is characterized in that a support frame A (16), a support frame B (17) and an image processor (18) are installed at the upper end of the detection bottom plate (1), a first image acquirer (19) is installed at the upper end of the support frame A (16), a second image acquirer (20) is installed at the upper end of the support frame B (17), and the first image acquirer (19) and the second image acquirer (20) are both electrically connected with the image processor (18).

2. The full-automatic mask production detection line according to claim 1, characterized in that: the stroke amount of single pushing of the air cylinder (8) drives the rotation angle of the gear (11) to be 180 degrees.

3. The full-automatic mask production detection line according to claim 1, characterized in that: check that is equipped with on detection bottom plate (1) of conveyer belt (15) input additional keep off frame (21), the bottom of check keep off frame (21) and the transport plane of conveyer belt (15) are 3cm apart from.

4. The full-automatic mask production detection line according to claim 1, characterized in that: the collecting lenses of the first image collector (19) and the second image collector (20) are positioned on the outer side of the inner side edge of the turnover plate (13), and the inner side edge of the turnover plate (13) is the side edge adjacent to the cylinder (8).

5. The full-automatic mask production detection line according to claim 1, characterized in that: the end face of the turnover plate (13) is frosted, and convex edge strips (22) are poured on the two side ends of the turnover plate in an integrated mode.