CN212077220U - Cotton condenser of opening scutcher - Google Patents

Cotton condenser of opening scutcher Download PDF

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Publication number
CN212077220U
CN212077220U CN202020219177.1U CN202020219177U CN212077220U CN 212077220 U CN212077220 U CN 212077220U CN 202020219177 U CN202020219177 U CN 202020219177U CN 212077220 U CN212077220 U CN 212077220U
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cotton
dust
cage
fan
cleaning machine
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黄健
刘洪钧
邓建和
张建设
刘尚跃
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Hunan Hongli Textile Co ltd
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Hunan Hongli Textile Co ltd
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Abstract

本实用新型涉及纺纱过程中的除尘,具体来说是开清棉机的凝棉装置,包括连接在开清棉机进棉管上的风机和固定设置的尘笼,所述风机将进棉管内的棉块或化纤吹入所述尘笼内螺旋下降,与所述尘笼连接的除尘器将棉块或化纤携带的尘杂和短绒从所述尘笼内吸出,除去尘杂和短绒的棉块或化纤在所述风机的作用下吹入所述开清棉机的棉箱。本实用新型将原有输棉动力改造为风机,能将棉块或化纤形成旋转棉流吹入尘笼内壁螺旋下降,进而落入开棉机的棉箱里,在螺旋下降过程中,棉流里的短绒和尘杂通过除尘器吸入尘室,不仅达到了排除棉花中尘杂的目的,而且可避免在尘笼中设置回转部件,降低机器故障率,提高生产效率。

Figure 202020219177

The utility model relates to dust removal in the spinning process, in particular to a cotton condensing device of a cotton opening and cleaning machine. The cotton clumps or chemical fibers in the pipe are blown into the dust cage and spirally descend, and the dust collector connected to the dust cage sucks out the dust and short lint carried by the cotton clumps or chemical fibers from the dust cage to remove the dust and short lint. The lint or chemical fiber is blown into the cotton box of the cleaning machine under the action of the fan. The utility model transforms the original cotton feeding power into a fan, which can blow the cotton lumps or chemical fibers into a rotating cotton flow into the inner wall of the dust cage to descend spirally, and then fall into the cotton box of the cotton opener. The short lint and dust in the dust are sucked into the dust chamber through the dust collector, which not only achieves the purpose of removing dust in the cotton, but also avoids setting up rotating parts in the dust cage, reducing the machine failure rate and improving production efficiency.

Figure 202020219177

Description

开清棉机的凝棉装置Condensation device for opening and cleaning machine

技术领域technical field

本实用新型涉及纺纱使用的开清棉机,具体说是一种开清棉机的凝棉装置。The utility model relates to a cotton opening and cleaning machine used for spinning, in particular to a cotton condensing device of the cotton opening and cleaning machine.

背景技术Background technique

凝棉器主要应用在棉纺织工程的清花工序中的多种开清棉机和给棉机上,如混开棉机、六辊筒开棉机、豪猪开棉机、双棉箱给棉机等,其是利用风扇气流输送原棉或化纤。目前,大多凝棉器由风扇、尘笼、皮翼打手组成,可安装在开清棉机的进棉管上,棉束在风扇的风力的抽吸作用下凝聚在尘笼的表面,然后通过皮翼打手将棉束剥落,并清除部分尘杂和短绒。此装置存在五大缺陷:The cotton condenser is mainly used in various opening and cleaning machines and cotton feeders in the blowing process of cotton textile engineering, such as mixed opener, six-roller opener, porcupine opener, and double-box cotton feeder. etc., which use fan airflow to transport raw cotton or chemical fiber. At present, most cotton condensers are composed of fans, dust cages and leather wing beaters, which can be installed on the cotton inlet pipe of the cotton cleaning machine. The leather wing beaters peel off the cotton bundles and remove some of the dust and lint. There are five major flaws in this device:

1、尘笼的高速回转和皮翼打手的运动使得尘笼内的轴向回转部件较多,容易造成堵塞。1. The high-speed rotation of the dust cage and the movement of the leather wing beater make the axial rotating parts in the dust cage more, which is easy to cause blockage.

2、尘笼的高速回转很难做好密封,密封皮圈寿命短,成为易损件,需经常更换费工费时。且尘笼局部阻力大,风压损耗大,增大了风力、电力及机物料的消耗。2. The high-speed rotation of the dust cage is difficult to seal well, and the sealing apron has a short life and becomes a wearing part, which requires frequent replacement and labor and time. In addition, the local resistance of the dust cage is large, and the wind pressure loss is large, which increases the consumption of wind power, electricity and mechanical materials.

3、密封皮圈破损漏花,会与墙板摩擦,存在较大的火灾隐患。3. If the sealing apron is damaged and leaking, it will rub against the wallboard, causing a greater fire hazard.

4、高速尘笼与皮翼打手由一台4.5KW电机提供动力,运转过程中由于两个Z56齿咬合过紧,胶木过桥齿Z56齿磨损或损坏,造成传动声响很大。4. The high-speed dust cage and the leather wing beater are powered by a 4.5KW motor. During the operation, the two Z56 teeth are too tightly engaged, and the bakelite bridge teeth Z56 teeth are worn or damaged, resulting in a loud transmission noise.

5、由于严重的漏花,常使剥棉区气流工况欠佳,导致返花,严重时缠绕剥棉打手,堵塞棉流,必然会产生萝卜丝状,一方面棉结增加,另一方面堵噎,使整条生产线瘫痪。5. Due to serious flower leakage, the air flow condition in the stripping area is often poor, resulting in back flower. In severe cases, the stripping thugs are wrapped around and the cotton flow is blocked, which will inevitably produce radish filaments. On the one hand, the number of neps increases, on the other hand. Choking, the entire production line paralyzed.

实用新型内容Utility model content

针对上述技术问题,本实用新型提供一种可降低机器故障率,提高生产效率的开清棉机的凝棉装置。In view of the above-mentioned technical problems, the utility model provides a cotton condensing device of a cotton cleaning machine which can reduce the failure rate of the machine and improve the production efficiency.

本实用新型解决上述技术问题所采用的技术方案为:开清棉机的凝棉装置,包括连接在开清棉机进棉管上的风机和固定设置的尘笼,所述风机将进棉管内的棉块或化纤吹入所述尘笼内螺旋下降,与所述尘笼连接的除尘器将棉块或化纤携带的尘杂和短绒从所述尘笼内吸出,除去尘杂和短绒的棉块或化纤在所述风机的作用下吹入所述开清棉机的棉箱。The technical scheme adopted by the utility model to solve the above technical problems is as follows: the cotton condensing device of the cotton cleaning machine comprises a fan connected to the cotton inlet pipe of the cotton cleaning machine and a fixed dust cage, and the fan drives the cotton inlet pipe into the cotton inlet pipe. The cotton block or chemical fiber is blown into the dust cage and spirally descends, and the dust collector connected with the dust cage sucks the dust and short lint carried by the cotton block or chemical fiber from the dust cage, and removes the dust and short lint. The cotton block or chemical fiber is blown into the cotton box of the cleaning machine under the action of the fan.

作为优选,所述风机采用蜗壳风机。Preferably, the fan adopts a volute fan.

作为优选,所述尘笼包括壳体和设置在该壳体内的笼芯,该壳体与笼芯之间形成密闭的空腔,所述笼芯上端与所述蜗壳风机连接,所述笼芯下端与所述棉箱连接,所述笼芯侧壁开设有与所述空腔连通的网眼,所述除尘器将笼芯内的尘杂和短绒从网眼吸入所述空腔,再从空腔吸出。Preferably, the dust cage comprises a shell and a cage core arranged in the shell, a closed cavity is formed between the shell and the cage core, the upper end of the cage core is connected with the volute fan, and the cage The lower end of the core is connected to the cotton box, and the side wall of the cage core is provided with a mesh that communicates with the cavity. Cavity suction out.

作为优选,所述笼芯呈圆筒状,所述蜗壳风机的出风管设置在圆筒状笼芯的切线方向上。Preferably, the cage core is cylindrical, and the air outlet pipe of the volute fan is arranged in the tangential direction of the cylindrical cage core.

作为优选,在所述笼芯内壁从上向下设置有螺旋导片。Preferably, spiral guides are arranged on the inner wall of the cage core from top to bottom.

作为优选,所述除尘器包括吸风机和与所述空腔连接的集风管,该吸风机通过所述集风管将空腔内的尘杂和短绒吸入尘室。Preferably, the dust collector includes a suction fan and an air collecting duct connected to the cavity, and the suction fan sucks the dust and lint in the cavity into the dust chamber through the air collecting duct.

从以上技术方案可知,本实用新型将原有输棉动力改造为风机,能将棉块或化纤形成旋转棉流吹入尘笼内壁螺旋下降,进而落入开棉机的棉箱里,在螺旋下降过程中,棉流里的短绒和尘杂通过除尘器吸入尘室,不仅达到了排除棉花中尘杂的目的,而且可避免在尘笼中设置回转部件,降低机器故障率,提高生产效率。It can be seen from the above technical solutions that the utility model transforms the original cotton feeding power into a fan, which can blow cotton lumps or chemical fibers into a rotating cotton flow into the inner wall of the dust cage to spiral down, and then fall into the cotton box of the cotton opener. During the descending process, the short lint and dust in the cotton flow are sucked into the dust chamber through the dust collector, which not only achieves the purpose of removing dust in the cotton, but also avoids setting up rotating parts in the dust cage, reducing the machine failure rate and improving production efficiency. .

附图说明Description of drawings

图1是本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the present invention.

具体实施方式Detailed ways

下面结合图1详细介绍本实用新型,在此本实用新型的示意性实施例以及说明用来解释本实用新型,但并不作为对本实用新型的限定。The present utility model will be described in detail below with reference to FIG. 1 , and the exemplary embodiments and descriptions of the present utility model are used to explain the present utility model, but are not intended to limit the present utility model.

本实用新型提供了一种开清棉机的凝棉装置,其包括连接在开清棉机进棉管1上的风机2和固定设置的尘笼3,所述风机将进棉管内的棉块或化纤吹入所述尘笼内螺旋下降,与所述尘笼连接的除尘器4将棉块或化纤携带的尘杂和短绒从所述尘笼内吸出,除去尘杂和短绒的棉块或化纤在所述风机的作用下吹入所述开清棉机的棉箱5。由此,棉块或化纤在风力和自身重力的作用下不需剥棉装置就能顺利地落入开棉机的棉箱中,并可除去短绒、尘杂,从而改变了原有凝棉器的动力形式和结构形式,克服了现有凝棉器的上述缺陷。The utility model provides a cotton condensing device of a cotton opening and cleaning machine, which comprises a fan 2 connected to the cotton feeding pipe 1 of the cotton opening and cleaning machine and a fixed dust cage 3, the fan blows the cotton pieces in the cotton feeding pipe Or chemical fiber is blown into the dust cage and spirally descends, and the dust collector 4 connected to the dust cage sucks out the dust and lint carried by the cotton block or chemical fiber from the dust cage, and removes the dust and lint of the cotton The blocks or chemical fibers are blown into the cotton box 5 of the cleaning machine under the action of the fan. In this way, under the action of wind force and self-gravity, the cotton block or chemical fiber can smoothly fall into the cotton box of the cotton opener without a cotton stripping device, and can remove short lint and dust, thus changing the original condensed cotton. The dynamic form and structural form of the device overcome the above-mentioned defects of the existing cotton condenser.

本实用新型所述风机采用蜗壳风机,蜗壳风机的风可形成涡流,使得棉块或化纤在笼芯内可螺旋下降。具体来说,所述尘笼3包括壳体31和设置在该壳体内的笼芯32,该壳体与笼芯之间形成密闭的空腔33,所述笼芯上端与所述蜗壳风机连接,所述笼芯下端与所述棉箱连接,所述笼芯侧壁开设有与所述空腔连通的网眼34,所述除尘器将笼芯内的尘杂和短绒从网眼吸入所述空腔,再从空腔吸出。由此,在清棉的基础上实现了除尘。作为优选,所述笼芯呈圆筒状,所述蜗壳风机的出风管设置在圆筒状笼芯的切线方向上,保证棉块或化纤在笼芯内螺旋下降。同时,在所述笼芯内壁从上向下设置有螺旋导片35,进一步引导棉块或化纤螺旋下降。The fan of the utility model adopts a volute fan, and the wind of the volute fan can form a vortex, so that the cotton block or chemical fiber can spirally descend in the cage core. Specifically, the dust cage 3 includes a casing 31 and a cage core 32 arranged in the casing. A closed cavity 33 is formed between the casing and the cage core. The upper end of the cage core is connected to the volute fan. The lower end of the cage core is connected to the cotton box, and the side wall of the cage core is provided with a mesh 34 that communicates with the cavity. the cavity, and then suck it out from the cavity. In this way, dust removal is realized on the basis of cotton cleaning. Preferably, the cage core is cylindrical, and the air outlet pipe of the volute fan is arranged in the tangential direction of the cylindrical cage core to ensure that the cotton lumps or chemical fibers descend spirally in the cage core. At the same time, spiral guides 35 are arranged on the inner wall of the cage core from top to bottom to further guide the cotton blocks or chemical fibers to descend spirally.

本实用新型将原来高速回转的尘笼改成固定直立式的尘笼,没有轴向回转部件,大大降低了故障率,减少了故障停台,提高了生产效率。同时也大大降低了物料消耗,也无须密封皮圈,不会出现漏花,彻底消除了火灾隐患,也取消了剥棉打手,从而根本上消除了由于在剥棉过程中因揉搓面产生的大量束丝,提高了纱线的质量。且改进后的尘笼为直筒形,棉流畅通,可避免尘笼堵花,保证正常生产。本实用新型的所述除尘器4包括吸风机41和与所述空腔连接的集风管42,该吸风机通过所述集风管将空腔内的尘杂和短绒吸入尘室,从而进行集中处理,不仅清理了棉块或化纤,而且达到了环保的目的。The utility model changes the original high-speed rotating dust cage into a fixed and upright type dust cage without axial rotating parts, which greatly reduces the failure rate, reduces the failure stop, and improves the production efficiency. At the same time, the consumption of materials is greatly reduced, there is no need to seal the apron, and there will be no leakage, which completely eliminates the hidden danger of fire, and also cancels the cotton stripping beater, which fundamentally eliminates the large amount of rubbing surface generated during the stripping process. Tow filaments, improve the quality of the yarn. And the improved dust cage is straight cylinder, and the cotton flow is smooth, which can prevent the dust cage from blocking flowers and ensure normal production. The dust collector 4 of the present invention includes a suction fan 41 and an air collecting pipe 42 connected to the cavity. The suction fan sucks the dust and lint in the cavity into the dust chamber through the air collecting pipe, thereby The centralized treatment not only cleans up the cotton lumps or chemical fibers, but also achieves the purpose of environmental protection.

Claims (6)

1.开清棉机的凝棉装置,其特征在于:包括连接在开清棉机进棉管上的风机和固定设置的尘笼,所述风机将进棉管内的棉块或化纤吹入所述尘笼内螺旋下降,与所述尘笼连接的除尘器将棉块或化纤携带的尘杂和短绒从所述尘笼内吸出,除去尘杂和短绒的棉块或化纤在所述风机的作用下吹入所述开清棉机的棉箱。1. the cotton condensing device of the cotton cleaning machine is characterized in that: the fan and the fixed dust cage that are connected on the cotton feeding pipe of the cotton cleaning machine are included, and the fan blows the cotton block or the chemical fiber in the cotton feeding pipe into the place. The inside of the dust cage descends spirally, and the dust collector connected with the dust cage sucks out the dust and lint carried by the cotton clumps or chemical fibers from the dust cage, and removes the dust and lint cotton clumps or chemical fibers in the dust cage. Under the action of the fan, it is blown into the cotton box of the cleaning machine. 2.根据权利要求1所述开清棉机的凝棉装置,其特征在于:所述风机采用蜗壳风机。2 . The cotton condensing device of the cotton cleaning machine according to claim 1 , wherein the fan adopts a volute fan. 3 . 3.根据权利要求2所述开清棉机的凝棉装置,其特征在于:所述尘笼包括壳体和设置在该壳体内的笼芯,该壳体与笼芯之间形成密闭的空腔,所述笼芯上端与所述蜗壳风机连接,所述笼芯下端与所述棉箱连接,所述笼芯侧壁开设有与所述空腔连通的网眼,所述除尘器将笼芯内的尘杂和短绒从网眼吸入所述空腔,再从空腔吸出。3. The cotton condensing device of the cleaning machine according to claim 2, wherein the dust cage comprises a shell and a cage core arranged in the shell, and a closed space is formed between the shell and the cage core. The upper end of the cage core is connected to the volute fan, the lower end of the cage core is connected to the cotton box, the side wall of the cage core is provided with meshes that communicate with the cavity, and the dust collector removes the cage Dust and lint in the core are drawn into the cavity from the mesh and then drawn out of the cavity. 4.根据权利要求3所述开清棉机的凝棉装置,其特征在于:所述笼芯呈圆筒状,所述蜗壳风机的出风管设置在圆筒状笼芯的切线方向上。4. The cotton condensing device of the cleaning machine according to claim 3, wherein the cage core is cylindrical, and the air outlet pipe of the volute fan is arranged in the tangential direction of the cylindrical cage core . 5.根据权利要求4所述开清棉机的凝棉装置,其特征在于:在所述笼芯内壁从上向下设置有螺旋导片。5 . The cotton condensing device of the cotton opening and cleaning machine according to claim 4 , wherein a spiral guide is arranged on the inner wall of the cage core from top to bottom. 6 . 6.根据权利要求5所述开清棉机的凝棉装置,其特征在于:所述除尘器包括吸风机和与所述空腔连接的集风管,该吸风机通过所述集风管将空腔内的尘杂和短绒吸入尘室。6. The cotton condensing device of the cleaning machine according to claim 5, characterized in that: the dust collector comprises a suction fan and an air collecting duct connected with the cavity, and the suction fan passes the air collecting duct to Dust and lint in the cavity are sucked into the dust chamber.
CN202020219177.1U 2020-02-20 2020-02-20 Cotton condenser of opening scutcher Expired - Fee Related CN212077220U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112831866A (en) * 2021-01-18 2021-05-25 河北祥致家纺有限公司 a fiber condenser
CN113550026A (en) * 2021-07-22 2021-10-26 浙江金柏利针织科技有限公司 A material guide mechanism for cotton raw material opener for textile production and processing

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112831866A (en) * 2021-01-18 2021-05-25 河北祥致家纺有限公司 a fiber condenser
CN113550026A (en) * 2021-07-22 2021-10-26 浙江金柏利针织科技有限公司 A material guide mechanism for cotton raw material opener for textile production and processing

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Granted publication date: 20201204