CN212069676U - Gravure printing forme self-cleaning device - Google Patents
Gravure printing forme self-cleaning device Download PDFInfo
- Publication number
- CN212069676U CN212069676U CN202020031447.6U CN202020031447U CN212069676U CN 212069676 U CN212069676 U CN 212069676U CN 202020031447 U CN202020031447 U CN 202020031447U CN 212069676 U CN212069676 U CN 212069676U
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- Prior art keywords
- box
- cleaning
- liquid
- filter
- intaglio printing
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- Expired - Fee Related
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- 238000004140 cleaning Methods 0.000 title claims abstract description 132
- 238000007646 gravure printing Methods 0.000 title abstract description 8
- 239000007788 liquid Substances 0.000 claims abstract description 92
- 238000003860 storage Methods 0.000 claims abstract description 47
- 238000007639 printing Methods 0.000 claims abstract description 40
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 40
- 238000005507 spraying Methods 0.000 claims abstract description 23
- 241000220317 Rosa Species 0.000 claims description 21
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 8
- 239000002699 waste material Substances 0.000 claims description 8
- 238000007602 hot air drying Methods 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 3
- 239000002351 wastewater Substances 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000005406 washing Methods 0.000 description 16
- 239000007921 spray Substances 0.000 description 13
- 238000001914 filtration Methods 0.000 description 9
- 230000007613 environmental effect Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000004506 ultrasonic cleaning Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 238000001802 infusion Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001012 protector Effects 0.000 description 1
- 230000002000 scavenging effect Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Inking, Control Or Cleaning Of Printing Machines (AREA)
Abstract
The utility model provides an automatic cleaning device for gravure printing forme, which comprises a box body and a box body bracket, wherein the box body is provided with a slide rail and a control switch, the upper part in the box body is provided with a cleaning box, the middle part is provided with a first filter box and a second filter box, the lower part is provided with a liquid storage box and a water storage box which are respectively connected with the box body in a sliding way to form a drawer type structure, the bottom of the cleaning box is fixedly provided with an adjustable bracket, a printing roller fixing device is fixedly arranged above the adjustable bracket, rollers at the two ends of the gravure printing forme are fixed by the printing roller fixing device, the bottom of the cleaning box is fixedly provided; the cleaning box comprises a cleaning box body, a liquid storage tank, a liquid outlet, a first water outlet, a spraying device, a high-pressure pump, a liquid conveying pipeline.
Description
Technical Field
The utility model relates to an intaglio printing gravure printing plate technical field specifically is an intaglio printing gravure printing plate self-cleaning device.
Background
In the printing industry, the cleaning requirement for gravure plates is a precondition for ensuring the quality of gravure products. Cleaning of the intaglio plate, whether during production or during plating, is the primary process of printing the product in full-scale production. The printing plate is cleaned, the strict requirements on cleaning operation flow and cleanliness are met, and the printing plate is ensured to have no foreign matters, no adhesive matters, no screen holes blockage and other factors influencing the quality of the printing product.
Conventional gravure version cleaning means, pour organic solvent through the manual work and drench, the manual work is cleaned the mode and is gone on, the manual work is washed the version and is once washed the version liquid consumption volume 10 kg/time/count, it is extravagant big to lead to the solvent, it is long to wash the version time, it is consuming time, extravagant version liquid, no matter assess from economic cost or environmental protection requirement, it is many all to have the consumptive material, it is with high costs to wash the version, the waste liquid after washing the version is defect such as more, therefore, the corresponding increase of environmental protection processing cost, the manual cleaning also has the cleaning efficiency low, the big problem of intensity of labour, gravure version washs unclean also can influence the life of.
SUMMERY OF THE UTILITY MODEL
To the defect among the prior art, the utility model provides an intaglio printing gravure automatic cleaning device, the device have the scavenging period short, consume and use the advantage of washing version liquid few, but wash version liquid recycle, adopt the design of modularization drawer type, collect ultrasonic cleaning, water drench wash, the washing liquid filters after the washing and retrieves functions such as cyclic utilization, washing back printing plate stoving, the cleaning efficiency is high, do not hinder the intaglio printing plate, it is clean qualified to wash the version, extension printing plate life improves printing product quality.
The utility model relates to an automatic cleaning device for gravure printing forme, which comprises a box body and a box body bracket, wherein a plurality of slide rails are arranged on the inner side walls of the left side and the right side of the box body, a control switch is arranged on the box body, a cleaning box is arranged at the upper part in the box body, a first filter box and a second filter box are arranged at the middle part, a liquid storage box and a water storage box are arranged at the lower part, the liquid storage box is arranged at the same side below the first filter box, the water storage box is arranged at the same side below the second filter box, the cleaning box, the first filter box and the second filter box, the water storage box and the left side and the right side of the liquid storage box are respectively provided with slide rails which are in sliding connection with the box body through the slide rails to form a drawer type structure, the left side and the right side of the bottom of the cleaning box are fixedly provided, the bearing is fixed in the arc-shaped groove of the adjustable bracket by the printing roller fixing device, the bottom of the cleaning box is also fixedly provided with a motor, and the power of the motor is transmitted to the shaft of the gravure plate roller through belt transmission to drive the gravure plate to rotate; the cleaning box is characterized in that a liquid outlet is formed in the corresponding position of the bottom of the cleaning box and the first filter box, a first water outlet is formed in the corresponding position of the second filter box and used for discharging waste liquid generated after the cleaning box is cleaned and rinsed, a spraying device is fixedly mounted at the top in the box body and used for spraying cleaning liquid to the cleaning box and a concave printing plate, a water conveying pipeline is connected to the spraying device, a high-pressure pump is fixedly mounted in the liquid storage box, a liquid conveying pipeline is connected between the high-pressure pump and the spraying device, the cleaning liquid in the liquid storage box is pumped to the spraying device through the high-pressure pump, and a spraying control switch is further arranged on the spraying device and used for controlling the spraying of the cleaning.
Furthermore, the lower end of the adjustable support is provided with a fixing device for adjusting the adjustable support up and down according to the diameter of the gravure plate roller.
Furthermore, all be equipped with filter equipment in first rose box and the second rose box for filter and wash the waste liquid that flows into the rose box after case washs or the rinsing.
Further, the bottom of the cleaning box is fixedly provided with an ultrasonic generator and a cleaning liquid heating device, the cleaning liquid heating device is used for controlling the temperature of the cleaning liquid, and the ultrasonic generator is used for emitting sound waves to enable dirt adhered to the gravure plate to be separated from the gravure plate after being dispersed and emulsified.
Furthermore, a hot air drying device is fixedly mounted at the top in the box body and used for drying the washed gravure plate.
Furthermore, a motor protective cover is additionally arranged outside the motor and used for preventing cleaning liquid from entering the motor.
Furthermore, the bottom of the water storage tank is provided with a second water outlet which is communicated with a drainage pipe network to discharge the wastewater in the water storage tank into the drainage pipe network.
Furthermore, a plurality of adjustable supports in the cleaning box can clean a plurality of gravure plates.
Furthermore, the bottom of the box body support is also provided with rollers.
Furthermore, all be equipped with the drawer handle on washing case, first rose box and second rose box, liquid reserve tank and the storage water tank.
The utility model has the advantages that:
1. the left and right sides of the cleaning box, the first filter box, the second filter box, the water storage tank and the liquid storage tank in the device are all connected with the box body in a sliding mode through sliding rails to form a drawer type structure, the cleaning box is convenient to pull out, maintain, install the gravure plate additionally, pull out the cleaning and filtering dirt of the first filter box and the second filter box to carry out environment-friendly treatment, and the cleaning and filtering device is convenient and fast to install and replace.
2. After the washing liquid that washs the incasement and add uses, washing liquid and filth flow in first rose box, after the filter equipment in first rose box filters, flow in the liquid storage tank, because be equipped with the high-pressure pump in the liquid storage tank, the washing liquid passes through the pump entering infusion pipeline of high-pressure pump, gets into spray set by spraying control switch control washing liquid, sprays the washing many times to the gravure plate, realizes the circulated use of washing liquid, and the consumptive material is few, has practiced thrift the plate washing liquid.
3. The cleaning box is internally provided with a cleaning liquid heating device and an ultrasonic generator, the heating device can control the temperature of the cleaning liquid, the cleaning efficiency is improved, and the cleaning qualified rate of the plate is improved.
4. Install hot air drying device in the box, can be to the gravure plate fast drying after the rinsing, wash with drying efficiency high, do not hinder the gravure plate, environmental protection, pollution-free, the structure is inseparable, easy and simple to handle.
5. This device can install multiunit adjustable support additional in wasing the incasement, can wash many concave printing plates once, improves the cleaning efficiency.
Drawings
Fig. 1 is a schematic structural view of the present invention;
in the drawings: 1-tank, 2-tank support, 3-slide, 4-control switch, 5-wash tank, 6-first filter tank, 7-second filter tank, 8-reservoir, 9-reservoir, 10-adjustable support, 11-gravure plate, 12-plate roller fixture, 13-motor, 14-belt, 15-drain, 16-first drain, 17-spray, 18-water conduit, 19-high pressure pump, 20-liquid conduit, 21-spray control switch, 22-bearing, 23-fixture, 24-cleaning liquid heater, 25-ultrasonic generator, 26-hot air drier, 27-motor protector, 28-second drain, 29-roller, 30-drawer handle.
Detailed Description
The embodiments of the present invention will be described in further detail with reference to the accompanying drawings.
The automatic cleaning device for the gravure printing plate comprises a box body 1 and a box body support 2, wherein the bottom of the box body support is provided with a roller 29 to facilitate moving of the cleaning device, the inner side walls of the left side and the right side of the box body 1 are provided with three slide rails 3, the box body 1 is provided with a control switch 4, the cleaning process of the programmable automatic control device is realized, the upper part in the box body 1 is provided with a cleaning box 5, the middle part is provided with a first filter box 6 and a second filter box 7, the lower part is provided with a liquid storage box 8 and a water storage box 9, the liquid storage box 8 is positioned at the same side below the first filter box 6, the water storage box 9 is positioned at the same side below the second filter box 7, the left side and the right side of the cleaning box 5, the first filter box 6 and the second filter box 7, the water storage box 9 and the liquid storage box 8 are respectively provided with slide rails, All be equipped with drawer handle 30 on first rose box and second rose box, liquid reserve tank and the storage water tank, wash case 5 and design for drawer type structure, be convenient for pull out and maintain and install the gravure plate additional, first rose box 6 and second rose box 7 design for drawer type structure be convenient for wash case 5 wash or the rinsing after the waste liquid that flows into in the rose box filters the back with the filth take out and carry out environmental protection and handle.
The adjustable support 10 is fixedly installed on the left side and the right side of the bottom of the cleaning box 5, an arc-shaped groove is formed in the top of the adjustable support 10, a bearing 22 is arranged in the arc-shaped groove, roll shafts at two ends of the intaglio plate 11 penetrate through the bearing 22, a printing roller fixing device 12 is fixedly installed above the adjustable support 10, the bearing 22 is fixed in the arc-shaped groove of the adjustable support 10 through the printing roller fixing device 12, and a fixing device 23 is arranged at the lower end of the adjustable support 10 and used for adjusting the adjustable support 10 up and down according to the diameter of the intaglio plate roller; the bottom of the cleaning box 5 is also fixedly provided with a motor 13, the power of the motor is transmitted to a roller shaft of the gravure plate 11 through the transmission of a belt 14 to drive the gravure plate 11 to rotate, and a motor protective cover 27 is additionally arranged outside the motor 13 in order to prevent cleaning liquid from entering the motor 13; the bottom of the cleaning box 5 is provided with a liquid outlet 15 corresponding to the first filtering box 6, a first water outlet 16 corresponding to the second filtering box 7 is provided for discharging waste liquid after the cleaning box 5 is cleaned or rinsed respectively, the bottom of the cleaning box 5 is also fixedly provided with an ultrasonic generator 25 and a cleaning liquid heating device 24, the cleaning liquid heating device 24 is used for controlling the temperature of the cleaning liquid, the ultrasonic generator 25 is used for emitting sound waves, so that dirt adhered to the gravure plates 11 is dispersed and emulsified and then peeled off from the gravure plates, in the embodiment, in order to improve the cleaning efficiency, the adjustable support 10 in the cleaning box 5 can be provided with a plurality of adjustable supports, and a plurality of gravure plates 11 can be cleaned at one time.
A spray device 17 is fixedly installed at the top in the box body 1 and used for spraying cleaning liquid into the cleaning box and the concave printing plate, a water conveying pipeline 18 is connected to the spray device 17, the liquid storage box 8 is mainly used for filtering the cleaned cleaning liquid and dirt through a first filter box 6 and storing the cleaning liquid and dirt in the liquid storage box 8 for recycling, a high-pressure pump 19 is fixedly installed in the liquid storage box 8, a liquid conveying pipeline 20 is connected between the high-pressure pump 19 and the spray device 17, the cleaning liquid in the liquid storage box 8 is pumped into the spray device 17 through the high-pressure pump 19, the cleaning liquid is not required to be poured into the cleaning box 5 during next cleaning, and the cleaning liquid and the concave printing plate are directly sprayed into the cleaning box and the concave printing plate through the high-pressure pump 19 and the spray device 17, and the spray device 17 is further provided with a spray control switch 21 for; and a hot air drying device 26 is fixedly arranged at the top in the box body 1 and is used for drying the cleaned gravure plate 11.
All be equipped with filter equipment in first rose box 6 and the second rose box 7, filter and wash 5 wasing or the waste liquid of inflow rose box after the rinsing, filth after the filtration can be pulled out the rose box and take out environmental protection and handle.
The water storage tank 9 is mainly used for filtering and storing rinsed water and pollutants in the cleaning tank 5 through the second filter tank 7, and a second water outlet 28 is arranged at the bottom of the water storage tank 9 and communicated with a drainage pipe network to discharge waste water in the water storage tank 9 into the drainage pipe network.
The utility model discloses belt cleaning device's cleaning process:
the utility model discloses gravure plate belt cleaning device is by control switch programming automatic control.
1. Before cleaning, the cleaning box is pulled out, the adjustable support is adjusted to a proper position according to the diameter of the gravure plate, the adjustable support is fixed through the fixing device, the shaft of the gravure plate penetrates through the bearing and then is placed on the adjustable support and is fixed through the plate roller fixing device, the shaft of the gravure plate is connected with the motor through the belt, and the motor drives the gravure plate to rotate.
2. During cleaning, cleaning fluid is poured into the cleaning box, flows over the gravure plate 3/4 to be in a proper position, and is pushed back to close the cleaning box. Starting a control switch, setting cleaning parameters and starting working. Firstly, the cleaning liquid is heated to a proper temperature (25-35 ℃) by a cleaning liquid heating device, the cleaning is accelerated, an ultrasonic generator is started, a motor is started, and the cleaning is started. The cleaning time can be set according to the dirt condition of the printing plate. The cleaning box drain opening is automatically opened after cleaning, cleaning liquid and dirt flow into the first filter box, flow into the liquid storage box after being filtered by the filter device of the first filter box, and the cleaning liquid is connected with the spraying device through the liquid conveying pipeline by the high-pressure pump in the liquid storage box and is recycled to clean the gravure plate for multiple times. And the spraying device switch controls the spraying of the cleaning liquid, and the liquid outlet of the cleaning tank is closed after the cleaning liquid in the cleaning tank completely flows into the first filter tank.
3. Rinsing: open and wash the first drain port of case, spray set starts, and the water that sprays in the control switch control conduit spouts the water under high pressure to wasing incasement and gravure, and the gravure lasts the rotation, washes gravure and washing case clean, and simultaneously, the water of rinsing flows into the second filter tank in through wasing the first drain port of case and filters, in the filtration inflow water storage tank of second filter tank, has the second outlet in the water storage tank, discharges the drainage pipe network.
4. After rinsing, the hot air drying device is started to dry the concave printing plate, after drying is completed, the cleaning box is pulled out, the concave printing plate is taken out, and the whole cleaning process is completed.
The cleaning device utilizes the direct and indirect action of the cavitation action, the acceleration action and the direct current action of the sound wave emitted by the ultrasonic generator in the cleaning liquid on the liquid and the dirt to disperse, emulsify and peel off the dirt layer, thereby achieving the purpose of cleaning residues, attachments and net hole blockage on the printing plate.
The cleaning device adopts a modularized drawer type design, integrates the functions of ultrasonic cleaning, water spraying flushing, cleaning liquid washing, filtering, recycling, cleaning, printing plate drying and the like, has the advantages of short cleaning time, less consumed plate washing liquid, high cleaning and drying efficiency and the like, prolongs the service life of the gravure plate, and improves the quality of printed products.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art; the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the scope of the embodiments of the present invention, and are intended to be covered by the claims and the specification.
Claims (10)
1. The utility model provides an intaglio printing gravure plate self-cleaning device, includes box and box support, be equipped with a plurality of slide rails on the inside wall of the box left and right sides, be equipped with control switch on the box, its characterized in that: the upper part in the box body is provided with a cleaning box, the middle part is provided with a first filter box and a second filter box, the lower part is provided with a liquid storage box and a water storage box, the liquid storage box is positioned at the same side below the first filter box, the water storage box is positioned at the same side below the second filter box, the left side and the right side of the cleaning box, the first filter box, the second filter box, the water storage box and the liquid storage box are respectively provided with a slide rail which is in sliding connection with the box body through the slide rail to form a drawer type structure, the left side and the right side of the bottom of the cleaning box are fixedly provided with adjustable supports, the top of each adjustable support is provided with an arc-shaped groove, a bearing is arranged in each arc-shaped groove and is used for penetrating through a gravure plate roller shaft, a printing roller fixing device is fixedly arranged above each adjustable support, each bearing is fixed in each, driving the gravure plate to rotate; the cleaning box is characterized in that a liquid outlet is formed in the corresponding position of the bottom of the cleaning box and the first filter box, a first water outlet is formed in the corresponding position of the second filter box and used for discharging waste liquid generated after the cleaning box is cleaned and rinsed, a spraying device is fixedly mounted at the top in the box body and used for spraying cleaning liquid to the cleaning box and a concave printing plate, a water conveying pipeline is connected to the spraying device, a high-pressure pump is fixedly mounted in the liquid storage box, a liquid conveying pipeline is connected between the high-pressure pump and the spraying device, the cleaning liquid in the liquid storage box is pumped to the spraying device through the high-pressure pump, and a spraying control switch is further arranged on the spraying device and used for controlling the spraying of the cleaning.
2. The automatic cleaning device for intaglio printing formes according to claim 1, characterized in that: the lower end of the adjustable support is provided with a fixing device used for adjusting the adjustable support up and down according to the diameter of the gravure plate roller.
3. The automatic cleaning device for intaglio printing formes according to claim 1, characterized in that: all be equipped with filter equipment in first rose box and the second rose box for filter and wash the waste liquid that flows into the rose box after case washs or the rinsing.
4. The automatic cleaning device for intaglio printing formes according to claim 1, characterized in that: the cleaning box is characterized in that an ultrasonic generator and a cleaning liquid heating device are fixedly mounted at the bottom of the cleaning box, the cleaning liquid heating device is used for controlling the temperature of the cleaning liquid, and the ultrasonic generator is used for emitting sound waves to enable dirt adhered to the gravure plate to be separated from the gravure plate after being dispersed and emulsified.
5. The automatic cleaning device for intaglio printing formes according to claim 1, characterized in that: and a hot air drying device is fixedly arranged at the top in the box body and is used for drying the washed gravure plate.
6. The automatic cleaning device for intaglio printing formes according to claim 1, characterized in that: and a motor protective cover is additionally arranged outside the motor and used for preventing cleaning liquid from entering the motor.
7. The automatic cleaning device for intaglio printing formes according to claim 1, characterized in that: and a second water outlet is formed in the bottom of the water storage tank and communicated with a drainage pipe network to discharge the wastewater in the water storage tank into the drainage pipe network.
8. The automatic cleaning device for intaglio printing formes according to claim 2, characterized in that: a plurality of adjustable supports are arranged in the cleaning box, and a plurality of concave printing plates can be cleaned.
9. The automatic cleaning device for intaglio printing formes according to claim 1, characterized in that: and the bottom of the box body support is also provided with rollers.
10. The automatic cleaning device for intaglio printing formes according to claim 1, characterized in that: all be equipped with the drawer handle on wasing case, first rose box and second rose box, liquid reserve tank and the storage water tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020031447.6U CN212069676U (en) | 2020-01-08 | 2020-01-08 | Gravure printing forme self-cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020031447.6U CN212069676U (en) | 2020-01-08 | 2020-01-08 | Gravure printing forme self-cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212069676U true CN212069676U (en) | 2020-12-04 |
Family
ID=73566356
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020031447.6U Expired - Fee Related CN212069676U (en) | 2020-01-08 | 2020-01-08 | Gravure printing forme self-cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212069676U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114995052A (en) * | 2022-05-18 | 2022-09-02 | 上海图灵智算量子科技有限公司 | Photomask plate cleaning device |
| CN118558653A (en) * | 2024-07-26 | 2024-08-30 | 江苏垶博新材料科技有限公司 | Silk guide roller belt cleaning device is used in spin subassembly washs |
-
2020
- 2020-01-08 CN CN202020031447.6U patent/CN212069676U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114995052A (en) * | 2022-05-18 | 2022-09-02 | 上海图灵智算量子科技有限公司 | Photomask plate cleaning device |
| CN118558653A (en) * | 2024-07-26 | 2024-08-30 | 江苏垶博新材料科技有限公司 | Silk guide roller belt cleaning device is used in spin subassembly washs |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
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Granted publication date: 20201204 |