CN212050488U

CN212050488U - Aseptic filling device is used in black tea beverage production

Info

Publication number: CN212050488U
Application number: CN202020645727.6U
Authority: CN
Inventors: 黄健
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-04-26
Filing date: 2020-04-26
Publication date: 2020-12-01
Anticipated expiration: 2030-04-26

Abstract

The utility model discloses a black tea beverage production is with aseptic filling device, including base, liquid storage pot, the base below is provided with removes the wheel, it passes through the fix with screw to remove the wheel the base below, the inside battery that is provided with of base, be provided with the photovoltaic board on the base upper surface, the photovoltaic board is inlayed on the base, the photovoltaic board with the battery electricity is connected, be provided with the controller on the base upper surface, the controller with the battery electricity is connected, base upper surface central authorities are provided with the lower column, the lower column passes through the fix with screw on the base, the inside rotation motor that is provided with of lower column, rotate the motor with the controller electricity is connected, the lower column top is provided with the carousel. Has the advantages that: 1. the structure is reasonable, and the movement is convenient; 2. solar energy is adopted for power supply, so that energy is saved; 3. can sterilize the filling needle and the liquid storage tank, avoid bacterial infection and ensure sanitation.

Description

Aseptic filling device is used in black tea beverage production

Technical Field

The utility model relates to a filling equipment technical field especially relates to a black tea beverage production is with aseptic filling device.

Background

Black tea belongs to the category of fully fermented tea, and is prepared by using buds and leaves of tea trees as raw materials and refining the raw materials through typical technological processes of withering, rolling (cutting), fermentation, drying and the like. The tea is named as black tea because the color of the dry tea and the brewed tea soup are mainly red. In order to meet market demands, many beverage companies have put black tea beverages out, and the production process of the black tea beverages needs to ensure low-temperature processing, otherwise, the black tea beverages are easy to deteriorate, so that many beverage plants have special circulating water coolers.

Chinese patent with application number CN201520389242.4 discloses a full-automatic three-head linear under-cover filling machine, which comprises a frame, an upper cabinet arranged on the frame, a conveying line passing through the frame, an electric cabinet, a control console, a servo screw linear feeding mechanism arranged on the frame, a side boosting device, three under-cover filling machine heads arranged in a linear equidistant manner, three groups of booster pumps, a liquid storage tank, three groups of metering machines, a hot air defrosting device, an electromagnetic valve group, an electrical switching box and a gas distribution device.

Above-mentioned patent exists at the filling waiting process, and the filling mouth uses for a long time, remains the liquid on its surface and breeds the bacterium easily, and the bacterium can initiate the bacterial infection after getting into in the filling bottle.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the problems and provide an aseptic filling device for producing black tea beverage.

The utility model discloses a following technical scheme realizes above-mentioned purpose:

an aseptic filling device for producing black tea beverage comprises a base and a liquid storage tank, wherein a movable wheel is arranged below the base and fixed below the base through screws, a storage battery is arranged inside the base, a photovoltaic panel is arranged on the upper surface of the base and embedded on the base, the photovoltaic panel is electrically connected with the storage battery, a controller is arranged on the upper surface of the base and electrically connected with the storage battery, a lower upright post is arranged in the center of the upper surface of the base and fixed on the base through screws, a rotating motor is arranged inside the lower upright post and electrically connected with the controller, a turntable is arranged above the lower upright post, an air cylinder is arranged below the edge of the turntable and electrically connected with the controller, a tray is arranged above the air cylinder, the improved filling machine is characterized in that a pressure sensor is arranged in the tray, the pressure sensor is electrically connected with the controller, the liquid storage tank is fixed above the base through a stand column, a first sterilizing lamp is arranged at the inner top of the liquid storage tank, the first sterilizing lamp is electrically connected with the controller, a liquid inlet ball valve is arranged at the upper end of the inner wall of the liquid storage tank, a solenoid valve is arranged at the inner bottom of the liquid storage tank, the solenoid valve is electrically connected with the controller, a filling needle is arranged below the solenoid valve, a reset spring is arranged outside the filling needle, a limiting seat is arranged at the lower end of the reset spring, a sheath is arranged outside the filling needle, a second sterilizing lamp is arranged on the inner wall of the sheath, and the second sterilizing lamp.

In the structure, the device is moved to a designated position by the moving wheel, the liquid storage tank is connected with a liquid inlet pipe, the photovoltaic panel collects light energy and converts the light energy into electric energy to be stored in the storage battery, the storage battery supplies power outwards, the filling frequency and the filling weight of each bottle are set by the controller, after the power supply is started, the empty bottle is automatically placed on the tray by the mechanical claw, the controller controls the rotating motor to rotate so that the empty bottle rotates below the filling needle, then the air cylinder is started to drive the tray to ascend, the bottle body is contacted with the limiting seat along with the ascending of the tray, the reset spring is compressed, the bottle opening enters the range of the sheath, the electromagnetic valve is started so that the black tea liquid in the liquid storage tank flows into the bottle body through the filling needle, the pressure sensor detects the weight in the bottle body and transmits data to the controller, the controller controls the air cylinder to gradually contract according to the number of beverage filling until the filling needle is separated from the bottle body after the set weight is reached, then the controller controls the electromagnetic valve to be closed to stop filling, the rotating motor drives the rotary disc to rotate for a certain angle so that a new bottle reaches the lower part of the filling needle to be filled again, and when the filling is stopped, the controller controls the first sterilizing lamp and the second sterilizing lamp to be started to sterilize and disinfect, so that the breeding of bacteria is avoided.

In order to further improve the use effect of the sterile filling device for producing the black tea beverage, the rotating motor is fixed inside the lower upright post through screws, the rotating motor is a servo motor, and the rotary table is fixedly connected with a rotary shaft of the rotating motor in a key mode.

In order to further improve the use effect of the sterile filling device for producing the black tea beverage, the number of the air cylinders is two to six, and the air cylinders are distributed on the edge of the rotary table in an annular array.

In order to further improve the use effect of the sterile filling device for producing the black tea beverage, the tray is fixed on the piston rod of the air cylinder through screws, and the edge of the tray is provided with a boss with the height not less than five millimeters.

In order to further improve the using effect of the sterile filling device for producing the black tea beverage, the electromagnetic valves are fixed inside the liquid storage tanks through screws, the number of the liquid storage tanks is one, and the filling needle is opposite to the right center of the tray.

In order to further improve the using effect of the sterile filling device for producing the black tea beverage, the sheath is welded on the liquid storage tank, the diameter of the sheath is larger than that of the filling bottle, the second bactericidal lamp is fixed on the inner wall of the sheath through a pipe hoop, and the second bactericidal lamp is of a spiral structure.

Compared with the prior art, the beneficial effects of the utility model are as follows:

1. the structure is reasonable, and the movement is convenient;

2. solar energy is adopted for power supply, so that energy is saved;

3. can sterilize the filling needle and the liquid storage tank, avoid bacterial infection and ensure sanitation.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a schematic front view of an aseptic filling device for black tea beverage production according to the present invention;

fig. 2 is a partially enlarged schematic view of an aseptic filling device for black tea beverage production according to the present invention;

fig. 3 is a block diagram of a circuit structure of the sterile filling device for black tea beverage production according to the present invention.

The reference numerals are explained below:

1. a base; 2. a photovoltaic panel; 3. rotating the motor; 4. a pressure sensor; 5. a liquid inlet ball valve; 6. a first germicidal lamp; 7. a liquid storage tank; 8. an electromagnetic valve; 9. a tray; 10. a turntable; 11. a cylinder; 12. a controller; 13. a moving wheel; 14. a lower upright post; 15. a storage battery; 16. a second germicidal lamp; 17. filling a needle; 18. a limiting seat; 19. a return spring; 20. a sheath.

Detailed Description

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

The first embodiment is as follows:

as shown in fig. 1-3, an aseptic filling device for black tea beverage production comprises a base 1 and a liquid storage tank 7, wherein a movable wheel 13 is arranged below the base 1, the movable wheel 13 is fixed below the base 1 through a screw, a storage battery 15 is arranged inside the base 1, a photovoltaic panel 2 is arranged on the upper surface of the base 1, the photovoltaic panel 2 is embedded on the base 1, the photovoltaic panel 2 is electrically connected with the storage battery 15, a controller 12 is arranged on the upper surface of the base 1, the controller 12 is KY12S, the controller 12 is electrically connected with the storage battery 15, a lower upright post 14 is arranged in the center of the upper surface of the base 1, the lower upright post 14 is fixed on the base 1 through a screw, a rotating motor 3 is arranged inside the lower upright post 14, the rotating motor 3 is electrically connected with the controller 12, a turntable 10 is arranged above the lower upright post 14, an air cylinder 11 is arranged below the edge of the, the liquid filling machine is characterized in that a tray 9 is arranged above the air cylinder 11, a pressure sensor 4 is arranged in the tray 9, the type of the pressure sensor 4 is 85-015G-FC, the pressure sensor 4 is electrically connected with a controller 12, a liquid storage tank 7 is fixed above the base 1 through a stand column, a first sterilizing lamp 6 is arranged at the top in the liquid storage tank 7, the first sterilizing lamp 6 is electrically connected with the controller 12, a liquid inlet ball valve 5 is arranged at the upper end of the inner wall of the liquid storage tank 7, an electromagnetic valve 8 is arranged at the bottom in the liquid storage tank 7, the electromagnetic valve 8 is electrically connected with the controller 12, a filling needle 17 is arranged below the electromagnetic valve 8, a reset spring 19 is arranged outside the filling needle 17, a limiting seat 18 is arranged at the lower end of the reset spring 19, a sheath 20 is arranged outside the filling needle 17, a second sterilizing.

Example two:

the difference between this embodiment and the first embodiment is:

in this embodiment, the sheath 20 is welded on the liquid storage tank 7, the diameter of the sheath 20 is larger than that of the filling bottle, the second germicidal lamp 16 is fixed on the inner wall of the sheath 20 through a pipe hoop, and the second germicidal lamp 16 is of a spiral structure.

In particular, this arrangement enables the filling needle 17 to be sterilised and sterilised, avoiding bacterial infections.

The utility model discloses a theory of operation does: the device is moved to a designated position by a moving wheel 13, a liquid inlet pipe is connected to a liquid storage tank 7, a photovoltaic panel 2 collects light energy and converts the light energy into electric energy to be stored in a storage battery 15, the storage battery 15 supplies power outwards, the filling frequency and the filling weight of each bottle are set by a controller 12, after the power supply is started, the empty bottle is automatically placed on a tray 9 by a mechanical claw, the controller 12 controls a rotating motor 3 to rotate so that the empty bottle rotates to be below a filling needle 17, then an air cylinder 11 is started to drive the tray 9 to ascend, the bottle body is contacted with a limiting seat 18 along with the ascending of the tray 9, a reset spring 19 is compressed, the bottle opening enters a sheath 20 range, a solenoid valve 8 is started so that black tea liquid in the liquid storage tank 7 flows into the bottle body through the filling needle 17, a pressure sensor 4 detects the weight in the bottle body and transmits data to the controller 12, the controller 12 controls the air cylinder 11 to gradually contract according, until the filling needle 17 is separated from the bottle body after the set weight is reached, the controller 12 controls the electromagnetic valve 8 to be closed, the filling is stopped, the rotating motor 3 drives the rotary table 10 to rotate for a certain angle, so that a new bottle reaches the position below the filling needle 17 to be filled again, and when the filling is stopped, the controller 12 controls the first sterilizing lamp 6 and the second sterilizing lamp 16 to be started to sterilize, so that the bacterial growth is avoided.

The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention.

Claims

1. The utility model provides a black tea beverage production is with aseptic filling device which characterized in that: comprises a base (1) and a liquid storage tank (7), wherein a movable wheel (13) is arranged below the base (1), the movable wheel (13) is fixed below the base (1) through a screw, a storage battery (15) is arranged inside the base (1), a photovoltaic panel (2) is arranged on the upper surface of the base (1), the photovoltaic panel (2) is embedded on the base (1), the photovoltaic panel (2) is electrically connected with the storage battery (15), a controller (12) is arranged on the upper surface of the base (1), the controller (12) is electrically connected with the storage battery (15), a lower upright column (14) is arranged in the center of the upper surface of the base (1), the lower upright column (14) is fixed on the base (1) through a screw, a rotary motor (3) is arranged inside the lower upright column (14), and the rotary motor (3) is electrically connected with the controller (12), a turntable (10) is arranged above the lower stand column (14), an air cylinder (11) is arranged below the edge of the turntable (10), the air cylinder (11) is electrically connected with the controller (12), a tray (9) is arranged above the air cylinder (11), a pressure sensor (4) is arranged in the tray (9), the pressure sensor (4) is electrically connected with the controller (12), the liquid storage tank (7) is fixed above the base (1) through the stand column, a first sterilizing lamp (6) is arranged at the top in the liquid storage tank (7), the first sterilizing lamp (6) is electrically connected with the controller (12), a liquid inlet ball valve (5) is arranged at the upper end of the inner wall of the liquid storage tank (7), an electromagnetic valve (8) is arranged at the bottom in the liquid storage tank (7), the electromagnetic valve (8) is electrically connected with the controller (12), a filling needle (17) is arranged below the electromagnetic valve (8), the filling needle (17) is externally provided with a return spring (19), the lower end of the return spring (19) is provided with a limiting seat (18), the filling needle (17) is externally provided with a sheath (20), the inner wall of the sheath (20) is provided with a second bactericidal lamp (16), and the second bactericidal lamp (16) is electrically connected with the controller (12).

2. An aseptic filling apparatus for black tea beverage production according to claim 1, wherein: the rotary motor (3) is fixed inside the lower upright post (14) through a screw, the rotary motor (3) is a servo motor, and the rotary table (10) is in key connection with the rotary shaft of the rotary motor (3).

3. An aseptic filling apparatus for black tea beverage production according to claim 1, wherein: the number of the air cylinders (11) is two to six, and the air cylinders (11) are distributed on the edge of the rotary table (10) in an annular array.

4. An aseptic filling apparatus for black tea beverage production according to claim 1, wherein: the tray (9) is fixed on a piston rod of the air cylinder (11) through a screw, and a boss with the height not less than five millimeters is arranged on the edge of the tray (9).

5. An aseptic filling apparatus for black tea beverage production according to claim 1, wherein: the electromagnetic valve (8) is fixed in the liquid storage tank (7) through a screw, the liquid storage tanks (7) are shared, and the filling needle (17) is over against the center of the tray (9).

6. An aseptic filling apparatus for black tea beverage production according to claim 1, wherein: the sheath (20) is welded on the liquid storage tank (7), the diameter of the sheath (20) is larger than that of the filling bottle, the second bactericidal lamp (16) is fixed on the inner wall of the sheath (20) through a pipe hoop, and the second bactericidal lamp (16) is of a spiral structure.