CN212021157U - Automatic die dismounting machine - Google Patents

Automatic die dismounting machine Download PDF

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Publication number
CN212021157U
CN212021157U CN202020307172.4U CN202020307172U CN212021157U CN 212021157 U CN212021157 U CN 212021157U CN 202020307172 U CN202020307172 U CN 202020307172U CN 212021157 U CN212021157 U CN 212021157U
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CN
China
Prior art keywords
cantilever beam
pipe die
slide
guide rail
position monitoring
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Active
Application number
CN202020307172.4U
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Chinese (zh)
Inventor
林联枝
邓春福
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Fujian Zhongruida Automation Machinery Co ltd
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Fujian Zhongruida Automation Machinery Co ltd
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Priority to CN202020307172.4U priority Critical patent/CN212021157U/en
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Abstract

The utility model relates to an automatic die stripping machine, including pipe die position monitoring devices, displacement device and dismounting device, the displacement device is including moving and carrying crossbeam and cantilever beam, the upper surface that moves and carries the crossbeam is provided with the rack, the side and the bottom surface that move and carry the crossbeam are provided with first guide rail, the rear surface of cantilever beam is provided with the C-slot, be provided with first slider in the C-slot with the cooperation of first guide rail, install servo motor on the C-slot, install the gear on servo motor's the output shaft with the rack cooperation, move and carry one side of crossbeam lower surface and fix pipe die position monitoring devices; the dismounting device comprises a hydraulic wrench and an electromagnetic box. The bolts of the pipe die are automatically disassembled, so that the production efficiency is improved; the labor intensity of personnel is reduced; the safety factor is improved; and the automation operation of the workshop is improved.

Description

Automatic die dismounting machine
Technical Field
The utility model relates to a mechanical equipment technical field, especially automatic tear mould machine open.
Background
When the tubular pile takes shape in the pipe die, need dismantle the nut, mostly adopt two kinds of modes on the market at present: one is manual operation of the hand-held pneumatic hammer, and the other is direct fixed connection of the pneumatic hammer and the drive. Wherein hand-held type wind big gun manual operation: the labor intensity is high, and the labor force is wasted; the speed is slow, the time is wasted, the zipper of the wind cannon is easy to break, and potential safety hazards exist. And the direct rigid coupling of air cannon and drive has reduced above hand-held type air cannon manual operation's problem, but can not realize automatic positioning bolt hole to and can not remove in the horizontal direction along with the pipe die on the transfer chain. The above problems affect the efficiency and indirectly improve the cost of the pipe die.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model aims at providing an automatic mould disassembly machine realizes the automatic dismantlement of pipe die bolt.
The embodiment of the utility model provides an in adopt following scheme to realize: providing an automatic die dismounting machine, which comprises a pipe die position monitoring device, a displacement device and a dismounting device, wherein the displacement device comprises a transfer beam and a cantilever beam, a rack is arranged on the upper surface of the transfer beam, first guide rails are arranged on the side surface and the bottom surface of the transfer beam, a C-shaped groove is arranged on the rear surface of the cantilever beam, a first slider is arranged in the C-shaped groove and matched with the first guide rails, a servo motor is arranged on the C-shaped groove, a gear is arranged on an output shaft of the servo motor and matched with the rack, and the pipe die position monitoring device is fixed on one side of the lower surface of the transfer beam; the dismounting device comprises a hydraulic wrench and an electromagnetic box, the electromagnetic box is fixed at the lower end of the cantilever beam, a second guide rail is arranged on the front side surface of the cantilever beam, the hydraulic wrench is installed on the movable plate, and a second sliding block is arranged between the back surface of the movable plate and the second guide rail on the front side surface of the cantilever beam; and a first telescopic cylinder is arranged at the top of the front side surface of the cantilever beam, and a push rod of the first telescopic cylinder is connected with the top of the movable plate.
In one embodiment of the utility model, the pipe die position monitoring device comprises a shell, a round hole is arranged on the side surface of the lower part of the shell, an image door is arranged at the round hole, a camera module is arranged behind the influence door in the shell, and the camera module comprises an industrial camera and a light source plate; a second telescopic cylinder is arranged on the image door, and a push rod of the second telescopic cylinder is connected with the top of the image door; the top of shell is provided with coupling assembling.
The utility model relates to an embodiment, the electromagnetism box includes casing and fixed plate, the casing with the fixed plate is connected with tooth pole and guide arm, the fixed plate is connected the lower extreme of cantilever beam, be provided with the third guide rail on the wall of the casing right side, install the slide in the casing, the slide with be connected with the third slider between the third guide rail, set up the U-shaped groove in the slide, the U-shaped inslot is installed the yaw, the electro-magnet is installed to the yaw front end, install third telescopic cylinder on the top surface in the casing, third telescopic cylinder's push rod is connected the slide, the yaw with the slide junction is provided with the torsional spring, be provided with stop screw on the side in the slide.
The utility model relates to an embodiment, install thrust bearing in hydraulic wrench's the hydraulic motor, the side installation survey of hydraulic motor changes the sensor.
The utility model has the advantages that: the utility model provides an automatic die dismounting machine, which realizes the automatic dismounting of the pipe die bolt and improves the production efficiency; manual disassembly of the bolt by personnel is avoided, and the labor intensity of the personnel is reduced; because the bolts do not need to be manually disassembled, the safety problem that the pipe die falls off and injures workers is avoided, and the safety coefficient is improved; and the automation operation of the workshop is improved.
Drawings
FIG. 1 is a schematic view of the structure of an automatic molding machine.
FIG. 2 is a schematic structural view of a cross beam of the automatic molding machine.
FIG. 3 is a schematic view of another perspective of a beam of the automatic destacking machine.
Fig. 4 is a schematic structural view of a pipe mold position monitoring device of the automatic mold stripping machine.
FIG. 5 is a schematic structural diagram of a cantilever beam of the automatic stripping machine.
Fig. 6 is a schematic structural view of a hydraulic wrench of an automatic molding machine.
Fig. 7 is a partial schematic view of a hydraulic motor of a hydraulic wrench of an automatic demolition molding machine.
Fig. 8 is a schematic structural view of an electromagnetic box of the automatic molding machine.
Fig. 9 is a schematic view of the internal structure of the electromagnetic case of the automatic molding machine.
Fig. 10 is a front view of the electromagnetic case of the automatic die-stripping machine.
FIG. 11 is a schematic view of the automatic form removing machine in use for removing the pipe film bolt.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings.
Referring to fig. 1 to 11, the utility model provides an automatic die stripping machine, including pipe die position monitoring device 2, displacement device and dismounting device, the displacement device is including moving carrying crossbeam 1 and cantilever beam 3, the upper surface that moves carrying crossbeam 1 is provided with rack 11, the side and the bottom surface that move carrying crossbeam 1 are provided with first guide rail 12, the rear surface of cantilever beam 3 is provided with C-shaped groove 31, be provided with first slider 33 in the C-shaped groove 31 and cooperate with first guide rail 12, install servo motor 32 on the C-shaped groove 31, install the gear on the output shaft of servo motor 32 and cooperate with rack 11, one side of moving carrying crossbeam 1 lower surface is fixed pipe die position monitoring device 2; the dismounting device comprises a hydraulic wrench 4 and an electromagnetic box 5, the electromagnetic box 5 is fixed at the lower end of the cantilever beam 3, a second guide rail 34 is arranged on the front side surface of the cantilever beam 3, the hydraulic wrench 4 is installed on a movable plate 35, and a second sliding block 36 is arranged between the back surface of the movable plate 35 and the second guide rail 34 on the front side surface of the cantilever beam 3; a first telescopic cylinder 37 is arranged at the top of the front side surface of the cantilever beam 3, and a push rod of the first telescopic cylinder 37 is connected with the top of the moving plate 35; thereby realizing the two-dimensional plane movement of the hydraulic wrench 4 and the electromagnetic box 5 and moving the two-dimensional plane movement to the bolt dismounting position.
With continuing reference to fig. 1 and 4, in an embodiment of the present invention, the pipe mold position monitoring device 2 includes a housing 21, a circular hole is formed in a side surface of a lower portion of the housing 21, an image door 22 is installed at the circular hole, a camera module 23 is installed behind the impact door in the housing 21, and the camera module 23 includes an industrial camera 231 and a light source plate 232; a second telescopic cylinder 24 is arranged above the image door 22, and a push rod of the second telescopic cylinder 24 is connected with the top of the image door 22; the top of the housing 21 is provided with a connecting assembly 25 for fixedly connecting the housing to the lower surface of the transfer beam 1, and the position of the bolt is determined by continuously taking a picture through the camera module 23.
With continuing reference to fig. 1, 8 to 10, in an embodiment of the present invention, the electromagnetic box 5 includes a housing 51 and a fixing plate 52, the housing 51 and the fixing plate 52 are connected to a rack 54 and a guide rod 55, the fixing plate 52 is connected to the lower end of the cantilever beam 3, a third guide rail 56 is disposed on the right side wall in the housing 51, a slide seat 57 is installed in the housing 51, a third slider 53 is connected between the slide seat 57 and the third guide rail 56, a U-shaped groove is formed in the slide seat 57, a swing head 58 is installed in the U-shaped groove, an electromagnet 59 is installed at the front end of the swing head 58, a third telescopic cylinder 60 is installed on the inner top surface of the housing 51, a push rod of the third telescopic cylinder 60 is connected to the slide seat 57, a torsion spring 61 is disposed at a connection portion between the swing head 58 and the slide seat 57, a limit screw 52 is disposed on the inner side, the self-lubricating bearing device is used for limiting the rotation angle of the swinging head, the electromagnetic box 5 is used for sucking and rotating the bolt, a self-lubricating bearing 62 is further arranged between the fixed plate and the guide rod, and the swinging head is hinged on the sliding seat through a reaming screw.
Referring to fig. 6 and 7, in an embodiment of the present invention, a thrust bearing 42 is installed in a hydraulic motor 41 of the hydraulic wrench 4 for overcoming a radial load generated when the hydraulic motor contacts with a nut on a screw, and a rotation measuring sensor is installed at a side of the hydraulic motor for measuring a number of rotations of the hydraulic motor, wherein a proximity switch can be used as a preferred sensor.
The utility model discloses the theory of operation below has:
when the pipe die got into to move the pipe die position monitoring devices scope on the year crossbeam, sense the pipe die by the sensor on the pipe die position monitoring devices, the flexible cylinder of second shrink in the pipe die position monitoring devices, drive image door rebound, the image door is in the open mode this moment, the light source board circular telegram in the pipe die position monitoring devices, illuminate preceding pipe die, because the pipe die is in the moving state always, so the industrial camera in the pipe die position monitoring devices is according to the screw position that sets up in advance, constantly take a picture, judge the position that the screw arrived industrial camera and set up, in case judge the screw arrival position, just triggering signal arrives hydraulic wrench. When the pipe die position monitoring device cannot detect the pipe die, the light source plate in the pipe die position monitoring device is powered off, the cylinder in the pipe die position monitoring device stretches out to drive the image door to move downwards, and the image door is in a closed state at the moment.
Cantilever beam: the servo motor on the gear is used for driving the gear, the gear is matched with the rack on the transfer cross beam, the linear rail is used for guiding, and the sliding block moves to realize front and back area movement. After the displacement and the speed obtained by the pipe die position monitoring device, the cantilever beam is automatically positioned to the screw position on the pipe die. Because the pipe die moves forward all the time without stopping, the cantilever beam moves along with the pipe die synchronously. Because the hydraulic spanner is driven by the first telescopic cylinder on the cantilever beam, the second guide rail is used for guiding, and the second sliding block is used for moving, so that the vertical movement is realized. After the screw position of cantilever beam and pipe die realized synchronous, hydraulic motor on the hydraulic wrench rotated, and the cylinder on the cantilever beam stretches out, drives hydraulic wrench and moves down, and the nut on the screw is just blocked automatically to the spanner sleeve on the hydraulic wrench, rather than, drives the nut and rotates, accomplishes the nut and loosens the action. A thrust bearing is built into the hydraulic motor since the hydraulic motor will bear radially when it comes into contact with the nut on the screw. And a rotation measuring sensor is also arranged on the side edge of the hydraulic motor, and when the nut rotates for a set number of turns, the rotation is stopped, so that unnecessary idling is reduced, and the time is effectively saved. At this moment, the first telescopic cylinder on the cantilever beam contracts to drive the hydraulic wrench to move upwards.
An electromagnetic box: the screw rod on the electromagnetic box penetrates through the fixing plate on the electromagnetic box, the guide rod slides, the self-lubricating bearing guides, and the double nuts are utilized to realize manual up-and-down position adjustment and fixation. Slide of electromagnetic box: the electromagnetic box is driven by a third telescopic cylinder, a third guide rail is used for guiding, and the sliding block moves to realize left-right movement. Swinging the electromagnetic box: driven by a torsion spring, the reamed hole screw is used as a circle center, and the right screw is used for limiting, so that leftward swinging is realized. When the hydraulic wrench rises, the third telescopic cylinder on the electromagnetic box pushes the sliding seat to move to the position of the pipe die, the electromagnet hidden in the swinging head is electrified, the screw on the pipe die is sucked, and the third telescopic cylinder of the electromagnetic box contracts to drive the screw to be brought out from the U-shaped groove. Although the cantilever beam and the pipe die move synchronously, in order to reduce the error that the screw on the pipe die is brought out from the U-shaped groove, a torsion spring is additionally arranged between the sliding seat and the swinging head, and the working range is enlarged. Because the other end of the screw is positioned on the pipe die through the pin hole, the sliding block moves to a certain distance in the opposite direction, the screw cannot be sucked, and the screw automatically falls down. The electromagnet in the pendulum is powered off, and the pendulum is circulated in a reciprocating way.
The above description is only for the preferred embodiment of the present invention, and should not be interpreted as limiting the scope of the present invention, which is intended to cover all the equivalent changes and modifications made in accordance with the claims of the present invention.

Claims (4)

1. Automatic tear mould machine open, its characterized in that: the pipe die position monitoring device comprises a pipe die position monitoring device, a displacement device and a dismounting device, wherein the displacement device comprises a transfer beam and a cantilever beam, a rack is arranged on the upper surface of the transfer beam, first guide rails are arranged on the side surface and the bottom surface of the transfer beam, a C-shaped groove is arranged on the rear surface of the cantilever beam, a first slider is arranged in the C-shaped groove and matched with the first guide rails, a servo motor is arranged on the C-shaped groove, a gear is arranged on an output shaft of the servo motor and matched with the rack, and the pipe die position monitoring device is fixed on one side of the lower surface of the transfer beam; the dismounting device comprises a hydraulic wrench and an electromagnetic box, the electromagnetic box is fixed at the lower end of the cantilever beam, a second guide rail is arranged on the front side surface of the cantilever beam, the hydraulic wrench is installed on the movable plate, and a second sliding block is arranged between the back surface of the movable plate and the second guide rail on the front side surface of the cantilever beam; and a first telescopic cylinder is arranged at the top of the front side surface of the cantilever beam, and a push rod of the first telescopic cylinder is connected with the top of the movable plate.
2. The automatic molding machine of claim 1, wherein: the pipe die position monitoring device comprises a shell, wherein a round hole is formed in the side face of the lower portion of the shell, an image door is installed at the round hole, a camera module is installed behind an influence door in the shell and comprises an industrial camera and a light source plate; a second telescopic cylinder is arranged above the image door, and a push rod of the second telescopic cylinder is connected with the top of the image door; the top of shell is provided with coupling assembling.
3. The automatic molding machine of claim 1, wherein: the electromagnetism box includes casing and fixed plate, the casing with the fixed plate is connected with tooth pole and guide arm, the fixed plate is connected the lower extreme of cantilever beam, be provided with the third guide rail on the wall of the right side in the casing, install the slide in the casing, the slide with be connected with the third slider between the third guide rail, set up the U-shaped groove in the slide, the yaw is installed to the U-shaped inslot, the electro-magnet is installed to the yaw front end, install the flexible cylinder of third on the top surface in the casing, the push rod of the flexible cylinder of third is connected the slide, the yaw with the slide junction is provided with the torsional spring, be provided with stop screw on the side in the slide.
4. The automatic molding machine of claim 1, wherein: a thrust bearing is installed in a hydraulic motor of the hydraulic wrench, and a rotation measuring sensor is installed on the side edge of the hydraulic motor.
CN202020307172.4U 2020-03-12 2020-03-12 Automatic die dismounting machine Active CN212021157U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020307172.4U CN212021157U (en) 2020-03-12 2020-03-12 Automatic die dismounting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020307172.4U CN212021157U (en) 2020-03-12 2020-03-12 Automatic die dismounting machine

Publications (1)

Publication Number Publication Date
CN212021157U true CN212021157U (en) 2020-11-27

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202020307172.4U Active CN212021157U (en) 2020-03-12 2020-03-12 Automatic die dismounting machine

Country Status (1)

Country Link
CN (1) CN212021157U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114147849A (en) * 2021-11-02 2022-03-08 湖南华好智能装备有限责任公司 Method for recognizing side forms based on 2D plane vision and form removal equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114147849A (en) * 2021-11-02 2022-03-08 湖南华好智能装备有限责任公司 Method for recognizing side forms based on 2D plane vision and form removal equipment

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