CN211999818U

CN211999818U - Horizontal type overturning numerical control quenching machine tool

Info

Publication number: CN211999818U
Application number: CN202020640594.3U
Authority: CN
Inventors: 袭著林; 刘凤
Original assignee: Shandong Shengye Grinding Ball Co ltd
Current assignee: Shandong Shengye Grinding Ball Co ltd
Priority date: 2020-04-25
Filing date: 2020-04-25
Publication date: 2020-11-24
Anticipated expiration: 2030-04-25

Abstract

The utility model discloses a horizontal upset numerical control quenching machine tool, including switch board, end cabinet and removal subassembly, the welding of top one side of end cabinet has the quenching room, the welding of one side of quenching room has the switch board, the transmission assembly who extends to the switch board inside is installed through the bolt in the bottom of quenching indoor portion, transmission assembly's top movable mounting has the removal subassembly, the top in the removal subassembly is installed through the installation cover and is pressed from both sides tight rotary mechanism, the induction heating mechanism that extends to the indoor portion that quenches is installed through the bolt to the inboard of switch board. The utility model discloses an install at the top of removing the subassembly and press from both sides tight rotary mechanism, can carry out effectual upset fixedly with induction heating mechanism's cooperation to the work piece through pressing from both sides tight rotary mechanism, make its work piece obtain the omnidirectional quenching when quenching, not only improved the quality that the work piece quenched, guaranteed the homogeneity that the work piece quenched moreover to the quality of work piece quenching processing has been improved.

Description

Horizontal type overturning numerical control quenching machine tool

Technical Field

The utility model relates to the technical field of machine tools, in particular to a horizontal type overturning numerical control quenching machine tool.

Background

The quenching machine tool generally refers to special machine tool equipment for quenching process by using an induction heating power supply, has the advantages of high precision, good reliability, time and labor saving and the like, is generally a single-station quenching machine tool (a double-station quenching machine tool can be adopted when a small-diameter workpiece is used), and can be designed and manufactured according to the heating process requirements for special parts or special processes.

The existing horizontal numerical control quenching machine tool has the defects that:

1. the existing horizontal numerical control quenching machine tool cannot effectively overturn and fix the workpiece, so that the workpiece cannot be fully quenched during quenching, the quenching quality of the workpiece is influenced, the quenching uniformity of the workpiece is influenced, the rejection rate of quenching processing of the workpiece is increased, and the production cost is improved;

2. the existing horizontal type numerical control quenching machine tool does not have a protection structure, so that the device can generate higher temperature when processing a workpiece, and the danger of burning of workers is easily caused.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a horizontal upset numerical control quenching machine tool to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a horizontal upset numerical control quenching lathe, includes switch board, end cabinet and removal subassembly, the welding of top one side of end cabinet has the quenching room, the welding of one side of quenching room has the switch board, the transmission assembly who extends to the switch board inside is installed through the bolt in the bottom of quenching indoor portion, transmission assembly's top movable mounting has the removal subassembly, the top in the removal subassembly is installed through the installation cover and is pressed from both sides tight rotary mechanism, the induction heating mechanism that extends to the quenching indoor portion is installed through the bolt to the inboard of switch board.

Preferably, a screw rod is installed in the transmission assembly, shaft plates are installed at two ends of the screw rod, a motor is fixedly installed at one end of the screw rod, and sliding rods are fixedly installed on two sides of the screw rod.

Preferably, install the mounting bracket in the removal subassembly, the bottom welding of mounting bracket has the silk cover, and the both sides welding of silk cover has the sliding sleeve, and the top welding of mounting bracket has the installation cover.

Preferably, a shaft sleeve is installed in the clamping and rotating mechanism, a clamping frame is rotatably installed inside the shaft sleeve, and a fixing knob is fixedly installed on the shaft sleeve once.

Preferably, the illuminating lamp is fixedly mounted at the top of the inside of the quenching chamber, a sliding door is movably mounted on the front face of the quenching chamber through a sliding groove, and a glass window is arranged inside the sliding door.

Preferably, the controller is fixedly installed inside the control cabinet, and the cabinet door is installed on the front side of the control cabinet through a hinge.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses an install at the top of removing the subassembly and press from both sides tight rotary mechanism, can carry out effectual upset fixedly with induction heating mechanism's cooperation to the work piece through pressing from both sides tight rotary mechanism, make its work piece obtain the omnidirectional quenching when quenching, not only improved the quality that the work piece quenched, guaranteed the homogeneity that the work piece quenched moreover to the quality of work piece quenching processing has been improved.

2. The utility model discloses an install the protection architecture of multiplicable device of push-and-pull door in the front of quenching room, make its device add the high temperature that produces man-hour to the work piece can be by effectual isolation, prevent that high temperature from causing the danger that the staff burnt, increased the security of device when having guaranteed staff's security, improved the practicality of device.

3. The utility model discloses a bottom at the removal subassembly is provided with drive assembly, can utilize the motor to drive the lead screw rotatory to make the lead screw drive the silk cover and control, thereby drive the reciprocating motion of direction about the removal subassembly carries out, make things convenient for the staff to adjust, increased the controllability of device, improved the flexibility of device.

Drawings

Fig. 1 is a schematic view of the internal structure of the present invention;

FIG. 2 is a schematic view of the front partial structure of the present invention;

FIG. 3 is a schematic view of a partial structure of the transmission assembly of the present invention

Fig. 4 is a schematic view of a partial structure of the moving assembly of the present invention.

In the figure: 1. a control cabinet; 101. a controller; 102. a cabinet door; 2. an induction heating mechanism; 3. a transmission assembly; 301. a screw rod; 302. a slide rod; 303. a shaft plate; 304. a motor; 4. a bottom cabinet; 5. a quenching chamber; 501. an illuminating lamp; 502. a sliding door; 503. a glass window; 6. a moving assembly; 601. a mounting frame; 602. a sliding sleeve; 603. sleeving the silk; 604. installing a sleeve; 7. a clamping and rotating mechanism; 701. a shaft sleeve; 702. fixing the knob; 703. and a clamping frame.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element to which the reference is made must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, and for example, "connected" may be either fixedly connected or detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1-4, the present invention provides an embodiment: a horizontal overturning numerical control quenching machine tool comprises a control cabinet 1, a bottom cabinet 4 and a moving assembly 6, wherein a quenching chamber 5 is welded on one side of the top of the bottom cabinet 4, the bottom cabinet 4 can provide an installation position for a device, the installation stability of the device is ensured, the quenching chamber 5 can provide a processing space for workpiece quenching, the phenomenon that the temperature is diffused too fast is avoided, the consumption of the electric quantity of the device is increased, the control cabinet 1 is welded on one side of the quenching chamber 5, the control cabinet 1 can protect an internal controller 101 from being damaged, the safety of the controller 101 is ensured, a transmission assembly 3 extending to the inside of the control cabinet 1 is installed at the bottom of the inside of the quenching chamber 5 through bolts, a motor 304 in the transmission assembly 3 is utilized to drive a screw rod 301 to rotate, so that the screw rod 301 is matched with a screw sleeve 603 in the moving assembly 6 to drive the moving assembly 6 to move left and right, and a clamping rotating mechanism 7 is, the adjustable quenching device is convenient for workers to adjust according to the specification of workpieces, is suitable for workpieces of different specifications, increases the adjustability of the device, improves the flexibility of the device, is characterized in that a moving assembly 6 is movably mounted at the top of a transmission assembly 3, the moving assembly 6 can conveniently drive a clamping rotating mechanism 7 to move, facilitates the workers to adjust according to the specification of the workpieces, increases the adjustability of the device, improves the flexibility of the device, the clamping rotating mechanism 7 is mounted at the top in the moving assembly 6 through a mounting sleeve 604, an induction heating mechanism 2 extending into a quenching chamber 5 is mounted on the inner side of a control cabinet 1 through a bolt, generates a strong alternating frequency magnetic field through an induction coil after strong alternating frequency current is output through the induction heating mechanism 2, and forms a vortex cable on the surface of the heated workpiece under the action of the magnetic field, thereby rapidly heating the workpieces, the workpiece quenching work is completed, and meanwhile, the workpiece can be effectively overturned and fixed through the matching of the clamping rotating mechanism 7 and the induction heating mechanism 2, so that the workpiece is quenched in all directions, the workpiece quenching quality is improved, the workpiece quenching uniformity is ensured, and the workpiece quenching quality is improved.

Further, a screw rod 301 is installed in the transmission assembly 3, shaft plates 303 are installed at two ends of the screw rod 301, a motor 304 is fixedly installed at one end of the screw rod 301, the motor 304 can adopt a 57BYG250B servo motor, the rotation direction of the screw rod 301 can be changed, the screw rod 301 can be driven to rotate through the motor 304, so that the screw rod 301 and a screw sleeve 603 in the moving assembly 6 can be matched to drive the moving assembly 6 to move left and right, a clamping and rotating mechanism 7 is driven to move horizontally in a reciprocating mode, workers can adjust conveniently according to specifications of workpieces, the device is convenient to be suitable for workpieces of different specifications, adjustability of the device is increased, flexibility of the device is improved, sliding rods 302 are fixedly installed at two sides of the screw rod 301, the moving direction of the moving assembly 6 can be conveniently limited through matching of the sliding rods 302 and sliding sleeves 602, and moving stability of the moving assembly 6.

Further, install the mounting bracket 601 in the removal subassembly 6, the bottom welding of mounting bracket 601 has the silk braid 603, the silk braid 603 can drive the removal subassembly 6 with the cooperation of lead screw 301 and remove about, thereby it carries out the reciprocating motion of horizontal direction to drive presss from both sides tight rotary mechanism 7, make things convenient for the staff to adjust according to the specification of work piece, the both sides welding of silk braid 603 has sliding sleeve 602, sliding sleeve 602 can cooperate with litter 302 and can be convenient for inject the moving direction who removes subassembly 6, the steadiness that removes subassembly 6 has been guaranteed, and the top welding of mounting bracket 601 has installation cover 604, installation cover 604 can provide the mounted position for pressing from both sides tight rotary mechanism 7, it installs to be convenient for press from both sides tight rotary mechanism 7.

Further, a shaft sleeve 701 is installed in the clamping and rotating mechanism 7, the shaft sleeve 701 can facilitate the rotation of the clamping frame 703, the rotation of the clamping frame 703 is facilitated, the workpiece can be facilitated to rotate, the clamping frame 703 is installed in the installation shaft sleeve 701 in a rotating mode, the workpiece can be effectively overturned and fixed through the cooperation of the clamping frame 703 and the induction heating mechanism 2, the workpiece can be quenched in an all-dimensional mode, the quenching quality of the workpiece is improved, the quenching uniformity of the workpiece is guaranteed, the quenching quality of the workpiece is improved, the fixing knob 702 is installed on the shaft sleeve 701 in a fixed mode, the position of the clamping frame 703 can be conveniently fixed through the fixing knob 702, the clamping frame 703 can be conveniently fixed in position, the shaking is prevented, and the workpiece machining accuracy is guaranteed.

Further, the inside top fixed mounting of quenching room 5 has light 501, can provide the illumination through light 501, the observation work piece quenching processing that the staff of being convenient for is clearer, and the front of quenching room 5 has push-and-pull door 502 through spout movable mounting, protection architecture through the multiplicable device of push-and-pull door 502, make its device can be by effectual isolation when adding man-hour high temperature that produces the work piece, prevent that the high temperature from causing the danger that the staff burnt, the security of the device has been increased when having guaranteed staff's security, the practicality of device has been improved, the inside of push-and-pull door 502 is equipped with glass window 503, when both can preventing that the high temperature from leaking through glass window 503, be convenient for monitor part quenching process again.

Further, the controller 101 is fixedly installed inside the control cabinet 1, the controller 101 can adopt a PLCS7-200 CPU226CN programmable controller, and is used for executing instructions of operations such as storage logic operation and sequence control, timing, counting, arithmetic operation and the like, and controlling various types of mechanical equipment or production processes through digital or analog input I and output O interfaces, the output end of the controller 101 is electrically connected with the motor 304, the induction heating mechanism 2 and the illuminating lamp 501 through wires, and the cabinet door 102 is installed on the front side of the control cabinet 1 through a hinge, and the cabinet door 102 can prevent non-working personnel from operating the controller 101, so that the safety of the device is ensured.

The working principle is as follows: before the device is used, a user firstly detects the device, confirms that the device is used after no problem exists, drives the screw rod 301 to rotate by utilizing the motor 304 in the transmission assembly 3, so that the screw rod 301 is matched with the screw sleeve 603 in the moving assembly 6 to drive the moving assembly 6 to move left and right, so as to drive the clamping and rotating mechanism 7 to reciprocate in the left and right directions, thereby facilitating the adjustment of the working personnel according to the specification of the workpiece, facilitating the device to be suitable for workpieces with different specifications, increasing the adjustability of the device, improving the flexibility of the device, simultaneously effectively overturning and fixing the workpiece by matching the clamping and rotating mechanism 7 with the induction heating mechanism 2, quenching the workpiece in all directions, improving the quenching quality of the workpiece, ensuring the quenching uniformity of the workpiece, and improving the quenching quality of the workpiece, after strong alternating frequency current is output through the induction heating mechanism 2, a strong alternating frequency magnetic field is generated through the induction coil, and a vortex cable is formed on the surface of the heated workpiece under the action of the magnetic field, so that the workpiece is heated rapidly, and the workpiece quenching work is completed.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a horizontal upset numerical control quenching machine tool, includes switch board (1), end cabinet (4) and removal subassembly (6), its characterized in that: the welding of top one side of end cabinet (4) has quenching chamber (5), one side welding of quenching chamber (5) has switch board (1), the transmission assembly (3) that extend to switch board (1) inside are installed through the bolt to the inside bottom of quenching chamber (5), the top movable mounting of transmission assembly (3) has removal subassembly (6), the top in removal subassembly (6) is installed through installation cover (604) and is pressed from both sides tight rotary mechanism (7), the inboard of switch board (1) is installed through the bolt and is extended to the induction heating mechanism (2) of quenching chamber (5) inside.

2. The horizontal turnover numerical control quenching machine tool according to claim 1, characterized in that: install lead screw (301) in transmission assembly (3), axial plate (303) are installed at the both ends of lead screw (301), and the one end fixed mounting of lead screw (301) has motor (304), and the both sides fixed mounting of lead screw (301) has litter (302).

3. The horizontal turnover numerical control quenching machine tool according to claim 1, characterized in that: install mounting bracket (601) in removal subassembly (6), the bottom welding of mounting bracket (601) has silk cover (603), and the both sides welding of silk cover (603) has sliding sleeve (602), and the top welding of mounting bracket (601) has installation cover (604).

4. The horizontal turnover numerical control quenching machine tool according to claim 1, characterized in that: a shaft sleeve (701) is installed in the clamping and rotating mechanism (7), a clamping frame (703) is installed in the shaft sleeve (701) in a rotating mode, and a fixing knob (702) is fixedly installed on the shaft sleeve (701) at one time.

5. The horizontal turnover numerical control quenching machine tool according to claim 1, characterized in that: the inside top of quenching room (5) is fixed with light (501), and the front of quenching room (5) is through spout movable mounting have push-and-pull door (502), and the inside of push-and-pull door (502) is equipped with glass window (503).

6. The horizontal turnover numerical control quenching machine tool according to claim 1, characterized in that: the inside fixed mounting of switch board (1) has controller (101), and the front of switch board (1) installs cabinet door (102) through the hinge.