CN211993893U - Production device of hardware and plastic integrated piece - Google Patents
Production device of hardware and plastic integrated piece Download PDFInfo
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- CN211993893U CN211993893U CN202020312116.XU CN202020312116U CN211993893U CN 211993893 U CN211993893 U CN 211993893U CN 202020312116 U CN202020312116 U CN 202020312116U CN 211993893 U CN211993893 U CN 211993893U
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- stamping die
- machine
- injection molding
- movable table
- hardware
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Abstract
The utility model discloses a production device of hardware and plastic integrated piece, including punching press part and injection molding part, the punching press part includes portable table and the first stamping die and the second stamping die that are located portable table, portable table top portion is equipped with the terminal carousel of carrying the five metals material area, terminal carousel one side is equipped with first stamping die, first stamping die opposite side sets up first drawing machine, portable table middle part is equipped with PLC control group and second stamping die, second stamping die one side sets up the third drawing machine, the third drawing machine opposite side sets up the cutting smelting tool, the PLC control group is the power drive unit of electric connection terminal carousel, first stamping die, first drawing machine, second stamping die, third drawing machine and cutting smelting tool respectively; the injection molding part comprises an injection molding machine, a material supporting frame corresponding to the position of the first material pulling machine is installed at the top of the injection molding machine, a second material pulling machine is installed below an injection mold of the injection molding machine, and the discharging direction of the second material pulling machine is matched with that of the second stamping mold.
Description
Technical Field
The utility model relates to a five metals plastic an organic whole production technical field especially relates to a five metals plastic an organic whole's apparatus for producing.
Background
Hardware and plastic integrative piece device indicates that the plastic part increases the dimensional stability of product through parcel five metals material, and along with in some fields in the production requirement to the deformation degree of plastic part more and more high, the product of demand is more accurate, but the production line operation is hardly realized to the production of hardware and plastic integrative piece. In the prior art, in the production process of the hardware and plastic integrated piece, multiple processes are needed, so that the product is damaged by different degrees in multiple operation processes, and time is wasted.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art not enough, a production device of five metals plastic integrative piece is provided, rotate through PLC control group control motor, the motor drives waste paper carousel and terminal carousel and rotates and take the five metals material area through drawing the material machine to drive and past motion, it moulds plastics to get into injection mold through holding in the palm the work or material rest after a punching press, it gets into second stamping die again to mould plastics after the semi-manufactured goods, it obtains the final product to get into cutting jig at last, production device has been optimized, the consumption of manpower has been saved, the production efficiency of product is improved, promote the product quality.
In order to achieve the above purpose, the utility model discloses a technical scheme is: a production device for hardware and plastic integrated parts comprises a stamping part and an injection molding part, wherein the stamping part comprises a movable table, and a first stamping die and a second stamping die which are positioned on the movable table, a terminal turntable for conveying a hardware material belt is arranged at the top of the movable table, a first stamping die is arranged on one side of the terminal turntable, a first drawing machine is arranged on the other side of the first stamping die, a PLC control group and a power driving device for electrically connecting the terminal turntable, the first stamping die, the first drawing machine, the second stamping die, the third drawing machine and the cutting tool are respectively arranged in the middle of the movable table, a third drawing machine is arranged on one side of the second stamping die, a cutting tool is arranged on the other side of the third drawing machine; the injection molding part comprises an injection molding machine, a material supporting frame corresponding to the first material pulling machine is installed at the top of the injection molding machine, a second material pulling machine is installed below an injection mold of the injection molding machine, and the discharging direction of the second material pulling machine is matched with that of a second stamping mold.
Terminal carousel left side set up the slide rail, slide rail one side is equipped with the waste paper carousel, terminal carousel and waste paper carousel all through the motor deceleration back drive.
The lower part of the terminal turntable is arranged at the top of the movable table through a fixed support, and an inductor is arranged at the bottom of the fixed support.
The fixed support is in threaded connection with the movable table through a threaded hole, the fixed support is in threaded connection with the sliding rail through a threaded hole, and the motor is in threaded connection with the fixed support through a threaded hole.
The bottom of the material supporting frame is provided with a magnet block, the material supporting frame is fixedly connected with an injection molding machine through the magnet block, the injection mold is fixedly connected with an inner connector of the injection molding machine through a connector, and the second material pulling machine is in threaded connection with the injection molding machine through a threaded hole.
The inductor pass through screw hole and portable table threaded connection, first stamping die passes through screw hole and portable table threaded connection, first drawing material machine passes through screw hole and portable table threaded connection, second stamping die passes through screw hole and portable table threaded connection, the third draws material machine passes through screw hole and portable table threaded connection, the cutting tool passes through screw hole and portable table threaded connection, the PLC control group passes through screw hole and portable table threaded connection.
The four corners of the bottom of the movable table are provided with lifting support legs and movable wheels.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the device is arranged on the movable table through the threaded holes, the position of the device can be adjusted, the device is convenient to assemble and disassemble, the assembly line can be directly and rapidly disassembled when a product needs to be replaced, the use of people is facilitated, and the practicability of the device is improved;
2. this device passes through assembly line operation, and after injection mold implemented the die sinking action, whole device assembly line passed through PLC control group automatic operation, and the inductor makes the rotatory back of motor and draws material machine pulling terminal to remove, cuts the tool and decides the waste material, greatly reduces artifically, has improved the production efficiency of five metals plastic part.
Drawings
FIG. 1 is a front view of the present invention;
fig. 2 is a left side view of the present invention;
fig. 3 is a right side view of the present invention.
The labels in the figures are: 1. a waste paper turntable; 2. a slide rail; 3. a terminal turntable; 4. a first stamping die; 5. a first material pulling machine; 6. a material supporting frame; 7. injection molding a mold; 8. a second material pulling machine; 9. an injection molding machine; 10. a second stamping die; 11. a movable table; 12. a third material pulling machine; 13. cutting a jig; 14. a PLC control group; 15. an inductor; 16. and fixing the bracket. 17. An electric motor.
Detailed Description
The following detailed description is provided to further explain the technical features and advantages of the present invention by referring to the accompanying drawings in combination with the embodiments.
As shown in FIGS. 1-3, the device for producing a hardware plastic integrated piece of the present invention comprises a stamping portion and an injection molding portion, wherein the stamping portion comprises a movable table, a first stamping die and a second stamping die which are arranged on the movable table, a terminal turntable for conveying a hardware material belt is arranged on the movable table, the first stamping die is arranged on one side of the terminal turntable, a first drawing machine is arranged on the other side of the first stamping die, a PLC control group and a second stamping die are arranged in the middle of the movable table, a third drawing machine is arranged on one side of the second stamping die, a cutting tool is arranged on the other side of the third drawing machine, the PLC control group respectively electrically connects the terminal turntable, the first stamping die, the first drawing machine, the second drawing die, the third drawing machine and the power driving device of the cutting tool, the distance of the hardware material belt pulling movement on each device can be realized, the hardware material belt can be prevented from being torn or prevented from being folded and damaged due, the automatic design and operation parameter adjustment is convenient; the injection molding part comprises an injection molding machine, a material supporting frame corresponding to the first material pulling machine is installed at the top of the injection molding machine, a second material pulling machine is installed below an injection mold of the injection molding machine, and the discharging direction of the second material pulling machine is matched with that of a second stamping mold.
Furthermore, terminal carousel left side set up the slide rail, slide rail one side is equipped with the waste paper carousel, terminal carousel and waste paper carousel all through the motor deceleration back drive, the specific speed reducer deceleration that adopts, such as conventional reduction gears such as gear drive, belt drive or chain drive mechanism. The terminal carousel lower part pass through the fixed bolster setting at portable desktop portion, the fixed bolster bottom is equipped with the inductor, the inductor is used for responding to the tensioning degree of five metals material area after the output of terminal carousel, prevents the cassette tape, causes the production discontinuity. The four corners department of portable table bottom all be provided with the lift supporting leg with remove the wheel, play the effect of support, support the device, make the device more stable, improved the stability of device.
Furthermore, the fixed support is in threaded connection with the movable table through a threaded hole, so that the assembly and disassembly are convenient, the fixed support is in threaded connection with the sliding rail through a threaded hole, and the motor is in threaded connection with the fixed support through a threaded hole. The bottom of the material supporting frame is provided with a magnet block, the material supporting frame is fixedly connected with an injection molding machine through the magnet block, the injection mold is fixedly connected with an inner connector of the injection molding machine through a connector, and the second material pulling machine is in threaded connection with the injection molding machine through a threaded hole. The inductor pass through screw hole and portable table threaded connection, first stamping die passes through screw hole and portable table threaded connection, first drawing material machine passes through screw hole and portable table threaded connection, second stamping die passes through screw hole and portable table threaded connection, the third draws material machine passes through screw hole and portable table threaded connection, the cutting tool passes through screw hole and portable table threaded connection, the PLC control group passes through screw hole and portable table threaded connection.
The utility model discloses the operation method of device, including following step:
s1, opening a control panel of a PLC control group to adjust a working mode to be manual, pulling out a hardware material belt from a terminal turntable, penetrating the hardware material belt into a first stamping die until the hardware material belt penetrates through a first material pulling machine, aligning the hardware material belt to a positioning pin in the first stamping die, starting manual stamping of the control panel, starting the first stamping die to work, pulling the hardware material belt to move forwards by the first material pulling machine, and simultaneously rotating the terminal turntable;
s2, pulling the hardware material belt pulled by the first material pulling machine forward, enabling the hardware material belt to penetrate through the material supporting frame and enter an injection molding machine, penetrating the hardware material belt through an injection mold and then reach a second material pulling machine, aligning the hardware material belt to a positioning insert pin in the injection mold, starting a control panel to be in an automatic mode after the hardware material belt is accurately embedded into the injection mold, keeping the second stamping mold in a stop working state, closing the injection mold, starting the injection molding machine for injection molding, and obtaining a semi-finished product;
s3, the hardware material belt is manually penetrated into a second stamping die and a third material pulling machine, the hardware material belt is aligned to a positioning pin in the second stamping die, then a control panel is opened to start the second stamping die, finally, a full-automatic mode is started, the whole device production line starts full-automatic production at the moment, and a product is obtained after being stamped by the second stamping die.
Further, S1 step in, the inductor upper end rear terminal carousel stall is fallen to the five metals material area, after the response scope that leaves the inductor is taken to the five metals material, the terminal carousel rotates once more and makes the five metals material area carry out the ejection of compact. And S2, automatically working the injection molding machine and a first stamping die, automatically pulling the hardware material belt forwards by a first material pulling machine, and stopping injection molding when the hardware material belt is long enough. And in the step S3, the product passes through the cutting jig after being punched by the second punching die to cut off the waste materials to obtain a final product.
The utility model discloses a production device of five metals plastic an organic whole, the target product is five metals plastic an organic whole, according the product parameter carries out the mould flow analysis to confirm the suitable position of hardware embedding injection mold, the dislocation that uses suitable thimble makes the deformation of hardware obtain further effectual control, the design mould, with the hardware in first stamping die embedding injection mold after the punching press, again with the injection mold compound die, get into second stamping die behind the injection molding, obtain complete five metals plastic an organic whole product, and handle surplus waste material by the tool that cuts of rearmost end.
The operation procedure of the production line of the device can be divided into three parts, namely first stamping, injection molding of an injection molding machine and second stamping, wherein the operation modes of the first part and the third part are controlled by a PLC control group, the injection molding machine can independently operate and can also cooperatively operate with the first part and the second part, and the distance of pulling the hardware material belt by three material pulling machines is determined by the hole number of an injection mold. The advancing distance of the hardware material belt is programmed according to the hole number of the injection mold, different hole numbers can control the distance of each material pulling machine for pulling the hardware material belt by using programming software, and can be freely adjusted when each mold has problems, the programming program and signal receiving and transmitting are controlled by a PLC (programmable logic controller), the stability and the automation degree of a whole device production line are improved, the linkage operation core of the whole set of working procedures is the injection molding machine, and the control core is the PLC control group. The production cycle of the product is determined by the opening and closing of the injection molding machine, and the injection molding machine can also operate when the two sets of stamping dies operate, so that the production time is saved, and the production cycle is shortened. But production line branch control has utilized the five metals material area to the at utmost, has reduced the loss in material area. The material supporting frame device can prevent the metal material belt from being damaged and scratched in the conveying process. After the operator adjusts the equipment to be full-automatic, the automatic production, the operator can leave the injection molding machine, so that the manpower consumption is saved, the production efficiency is improved, and the product quality can be improved.
The utility model discloses in the device, injection molding machine, material drawing machine, punching machine, motor and reduction gears, inductor and the power device and the PLC control group etc. that cut the smelting tool are prior art or material, and affiliated technical staff can directly purchase or order from the market according to required product model and specification, and related software program is compiled and also can be acquireed the data for the conventionality.
The electrical components are electrically connected with an external master controller and industrial electricity, and the master controller can be a conventional known device for controlling a computer and the like.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "mounted on" another element, it can be directly mounted on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
The present invention is described in detail in the above embodiments, and it should be understood that the described embodiments are not limited to the embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Claims (7)
1. The production device of the hardware and plastic integrated piece is characterized by comprising a stamping part and an injection molding part, wherein the stamping part comprises a movable table, and a first stamping die and a second stamping die which are positioned on the movable table, a terminal turntable for conveying a hardware material belt is arranged at the top of the movable table, the first stamping die is arranged on one side of the terminal turntable, a first drawing machine is arranged on the other side of the first stamping die, a PLC (programmable logic controller) control group and the second stamping die are arranged in the middle of the movable table, a third drawing machine is arranged on one side of the second stamping die, a cutting tool is arranged on the other side of the third drawing machine, and the PLC control group is respectively electrically connected with the power driving devices of the terminal turntable, the first stamping die, the first drawing machine, the second stamping die, the third drawing machine and the cutting; the injection molding part comprises an injection molding machine, a material supporting frame corresponding to the first material pulling machine is installed at the top of the injection molding machine, a second material pulling machine is installed below an injection mold of the injection molding machine, and the discharging direction of the second material pulling machine is matched with that of a second stamping mold.
2. The production device of hardware and plastic integrated parts according to claim 1, wherein a slide rail is arranged on the left side of the terminal turntable, a waste paper turntable is arranged on one side of the slide rail, and the terminal turntable and the waste paper turntable are driven by a motor after the speed of the motor is reduced.
3. The apparatus for producing hardware and plastic integrated piece according to claim 2, wherein the lower portion of the terminal turntable is disposed on the top of the movable table through a fixing bracket, and the bottom of the fixing bracket is provided with an inductor.
4. The production device of hardware and plastic integrated pieces as claimed in claim 3, wherein the fixed support is in threaded connection with the movable table through a threaded hole, the fixed support is in threaded connection with the sliding rail through a threaded hole, and the motor is in threaded connection with the fixed support through a threaded hole.
5. The production device of hardware and plastic integrated parts according to claim 4, wherein a magnet block is arranged at the bottom of the material supporting frame, the material supporting frame is fixedly connected with the injection molding machine through the magnet block, the injection mold is fixedly connected with the inner part of the injection molding machine through a code ring, and the second material pulling machine is in threaded connection with the injection molding machine through a threaded hole.
6. The production device of hardware and plastic integrated piece according to claim 5, wherein the inductor is in threaded connection with the movable table through a threaded hole, the first stamping die is in threaded connection with the movable table through a threaded hole, the first material pulling machine is in threaded connection with the movable table through a threaded hole, the second stamping die is in threaded connection with the movable table through a threaded hole, the third material pulling machine is in threaded connection with the movable table through a threaded hole, the cutting jig is in threaded connection with the movable table through a threaded hole, and the PLC control group is in threaded connection with the movable table through a threaded hole.
7. The production device of hardware and plastic integrated pieces as claimed in claim 6, wherein the four corners of the bottom of the movable table are provided with lifting support legs and moving wheels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020312116.XU CN211993893U (en) | 2020-03-13 | 2020-03-13 | Production device of hardware and plastic integrated piece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020312116.XU CN211993893U (en) | 2020-03-13 | 2020-03-13 | Production device of hardware and plastic integrated piece |
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| Publication Number | Publication Date |
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| CN211993893U true CN211993893U (en) | 2020-11-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020312116.XU Active CN211993893U (en) | 2020-03-13 | 2020-03-13 | Production device of hardware and plastic integrated piece |
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| CN (1) | CN211993893U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113199697A (en) * | 2021-05-13 | 2021-08-03 | 昆山联滔电子有限公司 | Connector semi-finished product processing technology and stamping jig |
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2020
- 2020-03-13 CN CN202020312116.XU patent/CN211993893U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113199697A (en) * | 2021-05-13 | 2021-08-03 | 昆山联滔电子有限公司 | Connector semi-finished product processing technology and stamping jig |
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