CN211973148U - Prestressed pipeline positioning device and main cable strand anchoring system - Google Patents
Prestressed pipeline positioning device and main cable strand anchoring system Download PDFInfo
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- CN211973148U CN211973148U CN202020619840.7U CN202020619840U CN211973148U CN 211973148 U CN211973148 U CN 211973148U CN 202020619840 U CN202020619840 U CN 202020619840U CN 211973148 U CN211973148 U CN 211973148U
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Abstract
本实用新型涉及建筑施工技术领域,尤其是涉及一种预应力管道定位装置及主缆索股锚固系统。预应力管道定位装置包括基架和定位支架,基架的下端间隔设置有至少两个千斤顶,千斤顶的一端用于与锚块第一层混凝土中的预埋钢板固定连接,千斤顶的另一端用于与基架的下端铰接;定位支架与基架固定连接,定位支架用于对预应力管道进行定位和固定。本实用新型通过设置至少两个千斤顶,且至少两个千斤顶是间隔设置的,通过分别调节两个千斤顶顶升的距离,可以便于对基架的倾斜角度进行调节,进而能够对固定在定位支架中的预应力管道的倾斜角度进行调节,从而保证预应力管道内的钢绞线索股的轴线方向、空间位置、锚面的垂直度符合设计要求。
The utility model relates to the technical field of building construction, in particular to a prestressed pipeline positioning device and a main cable strand anchoring system. The prestressed pipeline positioning device includes a base frame and a positioning bracket. The lower end of the base frame is provided with at least two jacks at intervals. It is hinged with the lower end of the base frame; the positioning bracket is fixedly connected with the base frame, and the positioning bracket is used for positioning and fixing the prestressed pipeline. In the present invention, at least two jacks are arranged, and the at least two jacks are arranged at intervals, and by adjusting the lifting distance of the two jacks respectively, the inclination angle of the base frame can be easily adjusted, and the fixing in the positioning bracket can be further adjusted. The inclination angle of the prestressed pipeline is adjusted to ensure that the axial direction, spatial position and verticality of the anchor surface of the steel strand in the prestressed pipeline meet the design requirements.
Description
技术领域technical field
本实用新型涉及建筑施工技术领域,尤其是涉及一种预应力管道定位装置及主缆索股锚固系统。The utility model relates to the technical field of building construction, in particular to a prestressed pipeline positioning device and a main cable strand anchoring system.
背景技术Background technique
目前的预应力管道安装与锚固基混凝土浇筑同时进行,为了防止预应力管道在锚固基混凝土浇筑过程中发生错位现象,保证其内的钢绞线索股的轴线方向、空间位置、锚面的垂直度符合设计要求,通常采用支架,将预应力管道固定在支架上,但是,现有的支架都是按照预计尺寸加工好的,到了施工现场后,可能会因加工误差造成架体切割或焊补,安装调整不方便,施工速度慢,钢材耗费多,施工周期长。At present, the installation of prestressed pipes is carried out at the same time as the concrete pouring of the anchorage base. In order to prevent the dislocation of the prestressed pipes during the pouring of the anchorage base concrete, the axial direction, spatial position and the verticality of the anchor surface of the steel strand strands are guaranteed. In line with the design requirements, brackets are usually used to fix the prestressed pipes on the brackets. However, the existing brackets are processed according to the expected size. After arriving at the construction site, the frame body may be cut or welded due to processing errors. Installation and adjustment are inconvenient, construction speed is slow, steel consumption is high, and construction period is long.
实用新型内容Utility model content
本实用新型的第一目的在于提供一种预应力管道定位装置,以缓解现有技术中存在的因需要对支架进行切割或补焊而导致的安装调整不方便、施工周期长的技术问题。The first objective of the present utility model is to provide a prestressed pipeline positioning device, so as to alleviate the technical problems of inconvenient installation and adjustment and long construction period caused by the need to cut or repair the support in the prior art.
本实用新型的第二目的在于提供一种主缆索股锚固系统,以缓解现有技术中存在的因需要对支架进行切割或补焊而导致的安装调整不方便、施工周期长的技术问题。The second purpose of the present invention is to provide a main cable strand anchoring system to alleviate the technical problems of inconvenient installation and adjustment and long construction period caused by the need to cut or repair the support in the prior art.
基于上述第一目的,本实用新型提供了一种预应力管道定位装置,包括基架和定位支架,所述基架的下端间隔设置有至少两个千斤顶,所述千斤顶的一端用于与锚块第一层混凝土中的预埋钢板固定连接,所述千斤顶的另一端用于与所述基架的下端铰接;所述定位支架与所述基架固定连接,所述定位支架用于对预应力管道进行定位和固定。Based on the above-mentioned first objective, the present invention provides a prestressed pipeline positioning device, comprising a base frame and a positioning bracket, the lower end of the base frame is provided with at least two jacks at intervals, and one end of the jacks is used for connecting with the anchor block. The pre-embedded steel plate in the first layer of concrete is fixedly connected, and the other end of the jack is used for hinged connection with the lower end of the base frame; the positioning bracket is fixedly connected with the base frame, and the positioning bracket is used for prestressing Pipes are positioned and secured.
进一步地,在某些可选的实施方案中,所述千斤顶与所述预埋钢板可拆卸连接;Further, in some optional embodiments, the jack is detachably connected to the embedded steel plate;
所述预应力管道定位装置还包括支撑件,所述支撑件的一端与所述预埋钢板固定连接,所述支撑件的另一端与所述基架的下端固定连接。The prestressed pipeline positioning device further includes a support, one end of the support is fixedly connected to the embedded steel plate, and the other end of the support is fixedly connected to the lower end of the base frame.
进一步地,在某些可选的实施方案中,所述支撑件为钢管,所述钢管的一端与所述预埋钢板焊接,所述钢管的另一端与所述基架的下端焊接。Further, in some optional embodiments, the support is a steel pipe, one end of the steel pipe is welded with the embedded steel plate, and the other end of the steel pipe is welded with the lower end of the base frame.
进一步地,在某些可选的实施方案中,所述基架包括第一基架和第二基架,所述定位支架包括第一定位支架和第二定位支架,所述第一定位支架安装在所述第一基架上,所述第一定位支架设置有多个第一安装位;所述第二定位支架安装在所述第二基架上,所述第二定位支架设置有多个第二安装位,所述第一基架与所述第二基架间隔设置,且所述第二基架位于所述第一基架的斜上方,以使固定架设于相应的所述第一安装位和所述第二安装位中的预应力管道的轴线与所述锚块第一层混凝土的上表面之间的夹角为设定角度。Further, in some optional embodiments, the base frame includes a first base frame and a second base frame, the positioning support includes a first positioning support and a second positioning support, and the first positioning support is installed On the first base frame, the first positioning bracket is provided with a plurality of first installation positions; the second positioning bracket is installed on the second base frame, and the second positioning bracket is provided with a plurality of first installation positions In the second installation position, the first base frame is spaced apart from the second base frame, and the second base frame is located obliquely above the first base frame, so that the first base frame is fixedly mounted on the corresponding first base frame. The included angle between the axis of the prestressed pipe in the installation position and the second installation position and the upper surface of the first layer of concrete of the anchor block is a set angle.
进一步地,在某些可选的实施方案中,所述第一基架和所述第二基架均包括多个架体,所述架体包括第一竖杆、第二竖杆、平联和斜撑,所述第一竖杆和所述第二竖杆平行间隔设置,且所述第二竖杆的长度大于所述第一竖杆的长度,所述第一竖杆的下端和所述第二竖杆的下端分别铰接有一个所述千斤顶;所述平联的一端与所述第一竖杆的上端固定连接,所述平联的另一端与所述第二竖杆固定连接,且所述平联的长度方向与所述第一竖杆的长度方向垂直;所述斜撑的一端与所述第一竖杆的上端固定连接,所述斜撑的另一端与所述第二竖杆的上端固定连接;Further, in some optional embodiments, the first base frame and the second base frame each include a plurality of frame bodies, and the frame bodies include a first vertical rod, a second vertical rod, a parallel connection and diagonal bracing, the first vertical rod and the second vertical rod are arranged in parallel and spaced apart, and the length of the second vertical rod is greater than the length of the first vertical rod, and the lower end of the first vertical rod and the The lower ends of the second vertical rods are respectively hinged with one of the jacks; one end of the parallel connection is fixedly connected with the upper end of the first vertical rod, and the other end of the parallel connection is fixedly connected with the second vertical rod, And the length direction of the parallel connection is perpendicular to the length direction of the first vertical rod; one end of the diagonal bracing is fixedly connected with the upper end of the first vertical rod, and the other end of the diagonal bracing is connected to the second vertical rod. The upper end of the vertical rod is fixedly connected;
多个所述架体间隔设置,以使多个所述斜撑平行间隔设置。A plurality of the frame bodies are arranged at intervals, so that a plurality of the diagonal braces are arranged in parallel and at intervals.
进一步地,在某些可选的实施方案中,所述第一定位支架包括多个第一矩形框架,多个所述第一矩形框架沿所述第一基架的多个所述架体的布置方向间隔设置,相邻两个所述第一矩形框架之间设置有多个第一定位杆,多个所述第一定位杆沿所述第一矩形框架的长度方向间隔设置,每个所述第一定位杆的位置对应一个所述第一安装位,所述预应力管道用于与所述第一定位杆固定连接。Further, in some optional embodiments, the first positioning bracket includes a plurality of first rectangular frames, and the plurality of the first rectangular frames are along the plurality of the frame bodies of the first base frame. The arrangement directions are arranged at intervals, and a plurality of first positioning rods are arranged between two adjacent first rectangular frames, and the plurality of first positioning rods are arranged at intervals along the length direction of the first rectangular frames, and each The position of the first positioning rod corresponds to one of the first installation positions, and the prestressed pipe is used for fixed connection with the first positioning rod.
进一步地,在某些可选的实施方案中,所述第一定位杆设置有连接板,所述连接板设置有与所述预应力管道的外壁相配合的弧形槽,所述预应力管道用于与所述连接板焊接。Further, in some optional embodiments, the first positioning rod is provided with a connecting plate, and the connecting plate is provided with an arc-shaped groove matched with the outer wall of the prestressed pipe, the prestressed pipe For welding with the connecting plate.
进一步地,在某些可选的实施方案中,所述第二定位支架包括多个第二矩形框架,多个所述第二矩形框架沿所述第二基架的多个架体的布置方向间隔设置,相邻两个所述第二矩形框架之间设置有多个第二定位杆,多个所述定位杆沿所述第二矩形框架的长度方向间隔设置,每个所述第二定位杆的位置对应一个所述第二安装位,所述预应力管道用于与所述第二定位杆固定连接。Further, in some optional embodiments, the second positioning bracket includes a plurality of second rectangular frames, and the plurality of the second rectangular frames are along the arrangement direction of the plurality of frame bodies of the second base frame spaced arrangement, a plurality of second positioning rods are arranged between two adjacent second rectangular frames, and a plurality of the positioning rods are arranged at intervals along the length direction of the second rectangular frames, each of the second positioning rods The position of the rod corresponds to one of the second installation positions, and the prestressed pipe is used for fixed connection with the second positioning rod.
进一步地,在某些可选的实施方案中,所述定位支架的外侧设置有拼接定位件。Further, in some optional embodiments, a splicing positioning member is provided on the outer side of the positioning bracket.
基于上述第二目的,本实用新型还提供了一种主缆索股锚固系统,包括所述的预应力管道定位装置。Based on the above second objective, the present invention also provides a main cable strand anchoring system, including the prestressed pipeline positioning device.
与现有技术相比,本实用新型的有益效果主要包括:Compared with the prior art, the beneficial effects of the present utility model mainly include:
本实用新型提供的预应力管道定位装置,包括基架和定位支架,所述基架的下端间隔设置有至少两个千斤顶,所述千斤顶的一端用于与锚块第一层混凝土中的预埋钢板固定连接,所述千斤顶的另一端用于与所述基架的下端铰接;所述定位支架与所述基架固定连接,所述定位支架用于对预应力管道进行定位和固定。The prestressed pipeline positioning device provided by the utility model comprises a base frame and a positioning bracket, the lower end of the base frame is provided with at least two jacks at intervals, and one end of the jacks is used for pre-embedding in the first layer of concrete with the anchor block The steel plate is fixedly connected, and the other end of the jack is used for hinged connection with the lower end of the base frame; the positioning bracket is fixedly connected with the base frame, and the positioning bracket is used for positioning and fixing the prestressed pipe.
基于该结构,本实用新型提供的预应力管道定位装置,通过设置至少两个千斤顶,且至少两个千斤顶是间隔设置的,通过分别调节两个千斤顶顶升的距离,可以便于对基架的倾斜角度进行调节,进而能够对固定在定位支架中的预应力管道的倾斜角度进行调节,从而保证预应力管道内的钢绞线索股的轴线方向、空间位置、锚面的垂直度符合设计要求。在使用时,将千斤顶的一端与锚块第一层混凝土中的预埋钢板固定连接,将千斤顶的另一端与所述基架的下端铰接,分别调节两个千斤顶顶升的距离,使得预应力管道的倾斜角度为设定角度。在调节过程中,无需对基架进行切割或补焊,缩短了施工周期。Based on this structure, in the prestressed pipeline positioning device provided by the present invention, at least two jacks are provided, and the at least two jacks are arranged at intervals, and by adjusting the lifting distance of the two jacks respectively, the inclination of the base frame can be facilitated The angle can be adjusted, and then the inclination angle of the prestressed pipeline fixed in the positioning bracket can be adjusted, so as to ensure that the axial direction, spatial position and verticality of the anchor surface of the steel strand in the prestressed pipeline meet the design requirements. When in use, one end of the jack is fixedly connected to the pre-embedded steel plate in the first layer of concrete of the anchor block, the other end of the jack is hinged to the lower end of the base frame, and the lifting distance of the two jacks is adjusted respectively to make the prestressed The inclination angle of the pipe is the set angle. During the adjustment process, there is no need to cut or repair the base frame, which shortens the construction period.
本实用新型提供的主缆索股锚固系统,由于使用了本实用新型提供的预应力管道定位装置,无需对基架进行切割或补焊,就能够对基架的倾斜角度进行快速调节,进而能够对固定在定位支架中的预应力管道的倾斜角度进行调节,从而保证预应力管道内的钢绞线索股的轴线方向、空间位置、锚面的垂直度符合设计要求,缩短了施工周期。The main cable strand anchoring system provided by the utility model uses the prestressed pipe positioning device provided by the present utility model, without cutting or repairing the base frame, the inclination angle of the base frame can be quickly adjusted, and the The inclination angle of the prestressed pipeline fixed in the positioning bracket is adjusted to ensure that the axial direction, spatial position and verticality of the anchor surface of the steel strand in the prestressed pipeline meet the design requirements and shorten the construction period.
附图说明Description of drawings
为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the following descriptions The accompanying drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.
图1为本实用新型实施例一提供的预应力管道定位装置的主视结构示意图;1 is a schematic front view of a prestressed pipeline positioning device provided in
图2本实用新型实施例一提供的预应力管道定位装置的俯视结构示意图为;FIG. 2 is a schematic top-view structure diagram of the prestressed pipeline positioning device provided in the first embodiment of the present invention;
图3为图1中D处的局部放大图;Fig. 3 is the partial enlarged view of D place in Fig. 1;
图4为本实用新型实施例一提供的预应力管道定位装置中的架体的结构示意图;4 is a schematic structural diagram of a frame body in the prestressed pipeline positioning device provided in
图5为图4的沿A-A线的剖视图;5 is a cross-sectional view along line A-A of FIG. 4;
图6为本实用新型实施例一提供的预应力管道定位装置中的第一定位支架的主视结构示意图;6 is a schematic front view of the structure of the first positioning bracket in the prestressed pipeline positioning device provided in the first embodiment of the present invention;
图7为图6的沿B-B线的剖视图;7 is a cross-sectional view along line B-B of FIG. 6;
图8为图6的沿C-C线的剖视图;8 is a cross-sectional view along line C-C of FIG. 6;
图9为本实用新型实施例一提供的预应力管道定位装置中的第一定位杆与预应力管道固定在一起的示意图;9 is a schematic diagram of the first positioning rod and the prestressed pipeline being fixed together in the prestressed pipeline positioning device provided in the first embodiment of the present utility model;
图10为本实用新型实施例一提供的预应力管道定位装置中的两个第一定位支架拼接在一起的示意图。FIG. 10 is a schematic diagram of splicing together two first positioning brackets in the prestressed pipeline positioning device provided in the first embodiment of the present invention.
图标:100-后锚面;200-前锚面;300-锚块第一层混凝土;400-预应力管道;500-主缆中心线;101-第一基架;102-第二基架;103-第一定位支架;104-第二定位支架;105-千斤顶;106-第一竖杆;107-第二竖杆;108-平联;109-斜撑;110-型钢;111-第一连接杆;112-第二连接杆;113-长边侧;114-短边侧;115-横撑;116-斜杆;117-第一定位杆;118-连接板;119-拼接定位件;120-第一矩形框架;121-第二矩形框架;122-预埋钢板;123-铰接轴。Icons: 100-back anchor surface; 200-front anchor surface; 300-first layer concrete of anchor block; 400-prestressed pipe; 500-main cable centerline; 101-first base frame; 102-second base frame; 103-first positioning bracket; 104-second positioning bracket; 105-jack; 106-first vertical rod; 107-second vertical rod; connecting rod; 112-second connecting rod; 113-long side; 114-short side; 115-cross brace; 116-oblique rod; 117-first positioning rod; 118-connecting plate; 119-splicing positioning piece; 120-first rectangular frame; 121-second rectangular frame; 122-pre-embedded steel plate; 123-hinged shaft.
具体实施方式Detailed ways
下面将结合实施例对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
实施例一Example 1
参见图1至图10所示,本实施例提供了一种预应力管道定位装置,包括基架和定位支架,基架的下端间隔设置有至少两个千斤顶105,千斤顶105的一端用于与锚块第一层混凝土300中的预埋钢板122固定连接,千斤顶105的另一端用于与基架的下端铰接;定位支架与基架固定连接,定位支架用于对预应力管道400进行定位和固定。1 to 10, this embodiment provides a prestressed pipeline positioning device, including a base frame and a positioning bracket, the lower end of the base frame is provided with at least two
基于该结构,本实施例提供的预应力管道定位装置,通过设置至少两个千斤顶105,且至少两个千斤顶105是间隔设置的,通过分别调节两个千斤顶105顶升的距离,可以便于对基架的倾斜角度进行调节,进而能够对固定在定位支架中的预应力管道的倾斜角度进行调节,从而保证预应力管道内的钢绞线索股的轴线方向、空间位置、锚面的垂直度符合设计要求。在使用时,将千斤顶105的一端与锚块第一层混凝土300中的预埋钢板122固定连接,将千斤顶105的另一端与基架的下端铰接,分别调节两个千斤顶105顶升的距离,使得预应力管道的倾斜角度为设定角度。在调节过程中,无需对基架进行切割或补焊,缩短了施工周期。Based on this structure, in the prestressed pipeline positioning device provided in this embodiment, at least two
进一步地,在某些可选的实施方案中,千斤顶105与预埋钢板122可拆卸连接;预应力管道定位装置还包括支撑件,支撑件的一端与预埋钢板122固定连接,支撑件的另一端与基架的下端固定连接。Further, in some optional embodiments, the
在调整好角度之后,采用支撑件取代千斤顶105的位置,将支撑件的一端与预埋钢板固定连接,支撑件的另一端与基架的下端固定连接,然后将千斤顶105取出来,以后还可以利用。After the angle is adjusted, the position of the
进一步地,在某些可选的实施方案中,支撑件为钢管,钢管的一端与预埋钢板焊接,钢管的另一端与基架的下端焊接。Further, in some optional embodiments, the support is a steel pipe, one end of the steel pipe is welded with the embedded steel plate, and the other end of the steel pipe is welded with the lower end of the base frame.
需要说明的是,千斤顶105也可以与预埋钢板122焊接。由于千斤顶105便于操作且成本相对较低,所以也可以一次性使用,施工完成后,千斤顶105被固定在锚固基混凝土中。It should be noted that the
如果千斤顶105与预埋钢板122焊接,通过设置钢管,能够避免出现因千斤顶105失效而造成的基架位置改变的现象。If the
进一步地,在某些可选的实施方案中,参见图1所示,基架包括第一基架101和第二基架102,定位支架包括第一定位支架103和第二定位支架104,第一定位支架103安装在第一基架101上,第一定位支架103设置有多个第一安装位;第二定位支架104安装在第二基架102上,第二定位支架104设置有多个第二安装位,第一基架101与第二基架102间隔设置,且第二基架102位于第一基架101的斜上方,以使固定架设于相应的第一安装位和第二安装位中的预应力管道的轴线与锚块第一层混凝土300的上表面之间的夹角α为设定角度。其中,第一基架101通过千斤顶105与锚块第一层混凝土300中的预埋钢板固定连接。Further, in some optional embodiments, as shown in FIG. 1 , the base frame includes a
第一基架101和第二基架102定位安装的关键在于控制其顶面位置,以便于第一定位支架103和第二定位支架104的精准安装。具体地,第一定位支架103与第一基架101的顶端焊接,第二定位支架104与第二基架102的顶端焊接。预应力管道的轴线与锚块第一层混凝土300的上表面之间的夹角的大小和主缆中心线500与锚块第一层混凝土300的上表面之间的角度有关,主缆中心线500与锚块第一层混凝土300的上表面之间的角度是根据施工要求确定的。The key to the positioning and installation of the
进一步地,在某些可选的实施方案中,第一基架101和第二基架102均包括多个架体,架体包括第一竖杆106、第二竖杆107、平联108和斜撑109,第一竖杆106和第二竖杆107平行间隔设置,且第二竖杆107的长度大于第一竖杆106的长度,参见图3所示,第一竖杆106的下端和第二竖杆107的下端分别通过铰接轴123铰接有一个千斤顶105;平联108的一端与第一竖杆106的上端固定连接,平联108的另一端与第二竖杆107固定连接,且平联108的长度方向与第一竖杆106的长度方向垂直;斜撑109的一端与第一竖杆106的上端固定连接,斜撑109的另一端与第二竖杆107的上端固定连接;多个架体间隔设置,以使多个斜撑109平行间隔设置。Further, in some optional embodiments, each of the
本实施例中,参见图4和图5所示,平联108的一端与第一竖杆106的上端焊接,平联108的另一端与第二竖杆107焊接,且平联108的长度方向与第一竖杆106的长度方向垂直;斜撑109的一端与第一竖杆106的上端焊接,斜撑109的另一端与第二竖杆107的上端焊接;多个架体间隔设置,以使多个斜撑109平行间隔设置,其中,多个架体通过第一连接杆111焊接在一起,以形成整体结构。In this embodiment, as shown in FIG. 4 and FIG. 5 , one end of the
为了基架的锚固及精确定位,在浇筑锚块第一层混凝土300时,在第一竖杆106和第二竖杆107的位置放点并预埋钢板。锚块第一层混凝土300浇筑完成后,在预埋钢板122上精确放样出第一竖杆106和第二竖杆107的位置,并依次安装千斤顶105、第一竖杆106、第二竖杆107以及平联108。调节千斤顶105的顶升距离,检测第一基架101和第二基架102的顶面是否正确,主要是通过现有的全站仪采用三维坐标法,保证基架顶面高程及斜面角度符合精度要求。For the anchoring and precise positioning of the base frame, when the first layer of
进一步地,在某些可选的实施方案中,参见图2所示,第一定位支架103包括多个第一矩形框架120,多个第一矩形框架120沿第一基架101的多个架体的布置方向间隔设置,相邻两个第一矩形框架120之间设置有多个第一定位杆117,多个第一定位杆117沿第一矩形框架120的长度方向间隔设置,每个第一定位杆117的位置对应一个第一安装位,预应力管道用于与第一定位杆117固定连接。Further, in some optional embodiments, as shown in FIG. 2 , the
本实施例中,多个第一矩形框架120的长度方向上的两端分别通过第二连接杆112焊接在一起,以形成整体结构。In this embodiment, both ends of the plurality of first
参见图6所示,第一矩形框架120设置有横撑115和斜杆116,横撑115的两端分别与第一矩形框架120的两个长边侧113焊接,且横撑115与第一矩形框架120的短边侧114平行;斜杆116的数量为两个,其中一个斜杆116的一端与第一矩形框架120的远离后锚面100的长边侧113和斜杆116的连接处焊接,该斜杆116的另一端与第一矩形框架120的靠近后锚面100的长边侧113的一端焊接;另一个斜杆116的一端与第一矩形框架120的远离后锚面100的长边侧113和斜杆116的连接处焊接,该另一个斜杆116的另一端与第一矩形框架120的靠近后锚面100的长边侧113的另一端焊接。Referring to FIG. 6 , the first
参见图7和图8所示,多个第一定位杆117沿第一矩形框架120的长度方向间隔设置,第一定位杆117与相邻两个第一矩形框架中的相邻的两个长边侧焊接。第一定位杆117的位置是根据施工要求确定的,在第一定位杆117安装之前,先计算出各个断面上搭放的预应力管道的中心坐标并在安装完成的第一定位之间上放样出3个三维坐标点,并给出该三点与第一定位杆117的相对距离,据此可以将第一定位杆117基本调整到位。Referring to FIGS. 7 and 8 , a plurality of
进一步地,在某些可选的实施方案中,第一定位杆117设置有连接板118,连接板118设置有与预应力管道400的外壁相配合的弧形槽,预应力管道400用于与连接板118焊接。Further, in some optional embodiments, the
通常,第一定位杆117的位置与预应力管道底面位置在倾斜角度的方向上的距离大约为3cm,用于放置连接板118,以便于对预应力管道精确定位。连接板118在第一定位支架103安装时可不放置,在安装预应力管道时通过精确调整后与第一定位杆117及预应力管道焊接连接,焊接后的状态请参见图9所示。Usually, the distance between the position of the
在某些可选的实施方案中,第二定位支架104包括多个第二矩形框架121,多个第二矩形框架121沿第二基架102的多个架体的布置方向间隔设置,相邻两个第二矩形框架121之间设置有多个第二定位杆,多个定位杆沿第二矩形框架121的长度方向间隔设置,每个第二定位杆的位置对应一个第二安装位,预应力管道用于与第二定位杆固定连接。In some optional embodiments, the
需要说明的是,第二定位支架104的结构与第一定位支架103的结构大致相同,具体的第二矩形框架121的尺寸以及第二定位杆的设置位置需要根据施工要求进行设计。It should be noted that the structure of the
在某些可选的实施方案中,定位支架的外侧设置有拼接定位件119。In some optional embodiments, the outer side of the positioning bracket is provided with a
定位支架是钢结构,是预应力管道定位的关键部件,因此对其结构尺寸要求较严。可选地,参见图10所示,本实施例中的第一矩形框架120采用方管焊接而成,拼接定位件119为角钢,在需要接长的定位支架的外侧端头处的外壁加焊四根角钢,例如,在位于最外侧的两个第一矩形框架120的四角焊接四个角钢,或者在最外侧的两个第一矩形框架120的远离第一基架101的两个角焊接角钢,这样就可以在前一个第一定位支架103拼装定位完成后,后面的第一定位支架103可以直接对准并搭接在前一个第一定位支架103上,节省了调整位置的时间,提高了工作效率。The positioning bracket is a steel structure and is a key component for the positioning of the prestressed pipeline, so it has strict requirements on its structural size. Optionally, as shown in FIG. 10 , the first
定位支架安装完毕后,即可进行预应力管道的安装。可选地,预应力管道分两段安装接长,第一段预应力管道安装时,在后锚面100模板上放样出锚点中心轴线,然后将锚垫板按轴线精度安装、检查后,将管道套接在后锚面100的槽口中并搭放在相对应的两个连接板118的弧形槽上,第二段预应力管道以前一段预应力管道的接头点以及前锚面200的锚点中心线进行定位,检查合格后,将预应力管道400与连接板118焊接。After the positioning bracket is installed, the prestressed pipeline can be installed. Optionally, the prestressed pipeline is installed and extended in two sections. When the first section of the prestressed pipeline is installed, the central axis of the anchor point is set out on the
可选地,本实施例中的第一竖杆106和第二竖杆107均采用双拼25b型号的槽钢,平联108及斜撑109采用双拼10号槽钢;第一矩形框架120和第二矩形框架121的长边侧113均采用25b型号的槽钢,短边侧114、横撑115和斜杆116均采用双拼10号槽钢,第一定位杆117和第二定位杆均采用10号槽钢。第一基架101与第一定位支架103通过型钢110连接,第二基架102与第二定位支架104也通过型钢110连接,可选地,型钢110可以采用双拼HW350×350型钢110。Optionally, the first
需要说明的是,第一竖杆106、第二竖杆107、平联108及斜撑109、第一矩形框架120和第二矩形框架121以及型钢110也可以采用其他型钢110的槽钢或其他钢结构件。It should be noted that the first
实施例二Embodiment 2
本实施例提供了一种主缆索股锚固系统,包括本实用新型实施例一提供的预应力管道定位装置。This embodiment provides a main cable strand anchoring system, including the prestressed pipeline positioning device provided in the first embodiment of the present invention.
本实施例提供的主缆索股锚固系统,由于使用了本实用新型实施例一提供的预应力管道定位装置,无需对基架进行切割或补焊,就能够对基架的倾斜角度进行快速调节,进而能够对固定在定位支架中的预应力管道的倾斜角度进行调节,从而保证预应力管道内的钢绞线索股的轴线方向、空间位置、锚面的垂直度符合设计要求,缩短了施工周期。The main cable strand anchoring system provided in this embodiment uses the prestressed pipe positioning device provided in
最后应说明的是:以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, but not to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that : it can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements to some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the various embodiments of the present utility model Scope of technical solutions.
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