CN211971758U - Structure of sponge mattress - Google Patents

Structure of sponge mattress Download PDF

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Publication number
CN211971758U
CN211971758U CN202020188475.9U CN202020188475U CN211971758U CN 211971758 U CN211971758 U CN 211971758U CN 202020188475 U CN202020188475 U CN 202020188475U CN 211971758 U CN211971758 U CN 211971758U
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China
Prior art keywords
layer
cloth
flame
woven
retardant
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CN202020188475.9U
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Chinese (zh)
Inventor
吴石艮
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Grantec Xiamen Co ltd
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Grantec Xiamen Co ltd
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Priority to CN202020188475.9U priority Critical patent/CN211971758U/en
Priority to KR2020200001448U priority patent/KR200494957Y1/en
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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/14Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
    • A47C27/15Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays consisting of two or more layers
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/001Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with several cushions, mattresses or the like, to be put together in one cover

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  • Mattresses And Other Support Structures For Chairs And Beds (AREA)

Abstract

The utility model discloses a structure of a sponge mattress, which comprises a filling layer, a surface layer coated on the periphery of the filling layer, and a flame-retardant layer arranged between at least one surface of the filling layer and the surface layer; the filling layer is a sponge mat, and the flame-retardant layer is made of flame-retardant fibers and connected to the inner side of the surface layer through quilting. The utility model discloses directly on quilting the top layer with fire-retardant fiber, can improve structural stability between the two to in follow-up cover foam-rubber cushion process, need not overturn the foam-rubber cushion many times, can save process time, finally can improve the production efficiency and the quality of mattress.

Description

Structure of sponge mattress
Technical Field
The utility model relates to the field of mattresses, in particular to a structure of a sponge mattress.
Background
A mattress is an article used between the human body and the bed in order to ensure that consumers get a healthy and comfortable sleep. The mattress is made of various materials, and mattresses made of different materials can bring different sleeping effects to people. Mattresses on the market today are usually provided with a fire resistant layer inside the mattress, taking into account the safety of the mattress during use.
The production method of the existing mattress with the flame-retardant layer is that the flame-retardant layer is firstly coated on an inner container (such as sponge, spring cushion, palm fiber, latex and the like), then the outer skin is coated on the periphery of the flame-retardant layer, the inner container needs to be turned over for many times in the production process, and the production efficiency is low and the quality is poor.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a sponge mattress's structure improves structural stability to can improve the production efficiency and the quality of mattress.
In order to achieve the above purpose, the solution of the present invention is:
the structure of the sponge mattress comprises a filling layer, a surface layer and a flame-retardant layer, wherein the surface layer is coated on the periphery of the filling layer, and the flame-retardant layer is arranged between at least one surface of the filling layer and the surface layer; the filling layer is a sponge mat, and the flame-retardant layer is made of flame-retardant fibers and connected to the inner side of the surface layer through quilting.
The surface layer is made of knitted air layer single-sided jacquard cloth, knitted air layer double-sided jacquard cloth, woven big jacquard cloth, sandwich mesh cloth, woven linen-like cloth, woven drop-cast cloth, polypropylene filament non-woven cloth, woven all-cotton canvas, warp-knitted embossed cloth or stitch-knitted non-woven cloth.
The surface layer is provided with a zipper.
The surface comprises the upper surface or/and the lower surface of the filling layer.
The surface also includes a side surface of the fill layer.
After the technical scheme is adopted, the utility model discloses on the direct quilting of flame retardant fiber to the top layer, can improve structural stability between the two to in follow-up cover foam-rubber cushion process, need not overturn the foam-rubber cushion many times, can save process time, finally can improve the production efficiency and the quality of mattress.
Drawings
FIG. 1 is a cross-sectional view of a structure according to an embodiment of the present invention;
the reference numbers illustrate:
a filling layer 1; a surface layer 2; a flame retardant layer 3; a zipper 4.
Detailed Description
In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following embodiments.
As shown in fig. 1, the utility model relates to a structure of sponge mattress, including filling layer 1, the cladding at the top layer 2 of filling layer 1 periphery to and set up the fire-retardant layer 3 between at least one surface of filling layer 1 and top layer 2, wherein filling layer 1 is the foam-rubber cushion, and fire-retardant layer 3 is made by fire-retardant fiber, and connects the inboard at top layer 2 through the quilting.
The surface layer 2 is made of knitted air layer single-sided jacquard cloth, knitted air layer double-sided jacquard cloth, woven big jacquard cloth, sandwich mesh cloth, woven linen-like cloth, woven drop-cast cloth, polypropylene filament non-woven cloth, woven all-cotton canvas, warp-knitted embossed cloth or stitch-knitted non-woven cloth.
The surface layer 2 is provided with the zipper 4, so that the surface layer 2 is conveniently sleeved on the sponge pad and packaged.
The surface includes the upper side or/and the lower side of the filling layer 1.
The surface also includes the sides of the filling layer 1.
Through the proposal, the utility model discloses on the direct quilting of flame retardant fiber to top layer 2, can improve structural stability between the two to in follow-up cover foam-rubber cushion process, need not overturn the foam-rubber cushion many times, can save process time, finally can improve the production efficiency and the quality of mattress.
The sponge mattress can be produced by a production method of the sponge mattress, and comprises the following steps:
step 1, sequentially laminating and quilting outer-layer cloth, flame-retardant fiber and inner-layer cloth to obtain composite cloth;
step 2, cutting the composite cloth into the upper surface, the lower surface and the side surfaces of the mattress;
and 3, sewing the upper surface, the lower surface and the side surface into a mattress shape, sleeving the mattress shape on the sponge pad, and packaging.
And 3, packaging through the surrounding edge or the sewn zipper.
And 3, surrounding the bottom by using the edge wrapping belt.
The zipper sewn in the step 3 comprises a detachable zipper or a non-detachable zipper, wherein the non-detachable zipper is disposable, and the zipper cannot be opened after being pulled up and is only convenient for packaging.
The method also comprises a step 4 of sleeving the PE bag on the periphery of the finished mattress to finish packaging.
The method also comprises a step 5 of compressing the packed finished mattress and winding and packing the compressed finished mattress.
In the step 5, a film or a non-woven fabric is used for winding to prevent the PE bags on the surface of the mattress from being cut and abraded in the boxing process.
The outer layer cloth is knitted air layer single-sided jacquard cloth, knitted air layer double-sided jacquard cloth, woven big jacquard cloth, sandwich mesh cloth, woven linen-like cloth, woven drop-cast cloth, polypropylene filament non-woven cloth, woven all-cotton canvas, warp-knitted embossed cloth or stitch-knitted non-woven cloth.
The inner layer cloth is non-woven fabric.
The gram weight of the non-woven fabric is 25 g, so that the cost can be reduced.
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications made by those skilled in the art should not be construed as departing from the scope of the present invention.

Claims (5)

1. The structure of a sponge mattress is characterized in that: the flame-retardant coating comprises a filling layer, a surface layer and a flame-retardant layer, wherein the surface layer is coated on the periphery of the filling layer, and the flame-retardant layer is arranged between at least one surface of the filling layer and the surface layer; the filling layer is a sponge mat, and the flame-retardant layer is made of flame-retardant fibers and connected to the inner side of the surface layer through quilting.
2. A sponge mattress construction as claimed in claim 1 wherein:
the surface layer is made of knitted air layer single-sided jacquard cloth, knitted air layer double-sided jacquard cloth, woven big jacquard cloth, sandwich mesh cloth, woven linen-like cloth, woven drop-cast cloth, polypropylene filament non-woven cloth, woven all-cotton canvas, warp-knitted embossed cloth or stitch-knitted non-woven cloth.
3. A sponge mattress construction as claimed in claim 1 wherein:
the surface layer is provided with a zipper.
4. A sponge mattress construction as claimed in claim 1 wherein:
the surface comprises the upper surface or/and the lower surface of the filling layer.
5. The structure of a sponge mattress as set forth in claim 4, wherein:
the surface also includes a side surface of the fill layer.
CN202020188475.9U 2020-02-20 2020-02-20 Structure of sponge mattress Active CN211971758U (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN202020188475.9U CN211971758U (en) 2020-02-20 2020-02-20 Structure of sponge mattress
KR2020200001448U KR200494957Y1 (en) 2020-02-20 2020-04-27 Structure of sponge bed mattress

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020188475.9U CN211971758U (en) 2020-02-20 2020-02-20 Structure of sponge mattress

Publications (1)

Publication Number Publication Date
CN211971758U true CN211971758U (en) 2020-11-20

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202020188475.9U Active CN211971758U (en) 2020-02-20 2020-02-20 Structure of sponge mattress

Country Status (2)

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KR (1) KR200494957Y1 (en)
CN (1) CN211971758U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111115541A (en) * 2020-02-20 2020-05-08 格联特(厦门)休闲用品有限公司 Production method and structure of sponge mattress

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3025856B2 (en) * 1993-02-19 2000-03-27 フランスベッド株式会社 Mattress device and its manufacturing method
KR20090009251U (en) * 2008-03-11 2009-09-16 주식회사 그랜드침대 Mattress Structure Having Sponge of Fiber wool
KR20120108629A (en) * 2011-03-25 2012-10-05 한상기 A mattress
CN208355064U (en) * 2017-08-16 2019-01-11 运时通(中国)家具有限公司 A kind of Double-bedded mattress

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111115541A (en) * 2020-02-20 2020-05-08 格联特(厦门)休闲用品有限公司 Production method and structure of sponge mattress

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Publication number Publication date
KR200494957Y1 (en) 2022-02-08
KR20210001941U (en) 2021-08-30

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