CN111115542A - Production method and structure of spring mattress - Google Patents
Production method and structure of spring mattress Download PDFInfo
- Publication number
- CN111115542A CN111115542A CN202010104460.4A CN202010104460A CN111115542A CN 111115542 A CN111115542 A CN 111115542A CN 202010104460 A CN202010104460 A CN 202010104460A CN 111115542 A CN111115542 A CN 111115542A
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- CN
- China
- Prior art keywords
- cloth
- layer
- mattress
- woven
- flame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 239000004744 fabric Substances 0.000 claims abstract description 76
- 239000010410 layer Substances 0.000 claims abstract description 62
- 239000003063 flame retardant Substances 0.000 claims abstract description 26
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 25
- 239000002344 surface layer Substances 0.000 claims abstract description 25
- 239000000835 fiber Substances 0.000 claims abstract description 13
- 239000002131 composite material Substances 0.000 claims abstract description 8
- 239000000853 adhesive Substances 0.000 claims abstract description 6
- 230000001070 adhesive effect Effects 0.000 claims abstract description 6
- 238000009958 sewing Methods 0.000 claims abstract description 4
- 239000004745 nonwoven fabric Substances 0.000 claims description 9
- 229920000742 Cotton Polymers 0.000 claims description 6
- 239000004743 Polypropylene Substances 0.000 claims description 6
- -1 polypropylene Polymers 0.000 claims description 6
- 229920001155 polypropylene Polymers 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 238000004804 winding Methods 0.000 claims description 4
- 238000010030 laminating Methods 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims 4
- 238000000034 method Methods 0.000 abstract description 10
- 229920000297 Rayon Polymers 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G7/00—Making upholstery
- B68G7/02—Making upholstery from waddings, fleeces, mats, or the like
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/14—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
- A47C27/20—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays with springs moulded in, or situated in cavities or openings in foamed material
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/001—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with several cushions, mattresses or the like, to be put together in one cover
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/04—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
- A47C27/045—Attachment of spring inlays to coverings; Use of stiffening sheets, lattices or grids in, on, or under spring inlays
- A47C27/0453—Attachment of spring inlays to outer layers
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
- A47C27/122—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton with special fibres, such as acrylic thread, coconut, horsehair
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/14—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
- A47C27/15—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays consisting of two or more layers
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C31/00—Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
- A47C31/001—Fireproof means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G7/00—Making upholstery
- B68G7/08—Quilting; Elements therefor
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
The invention discloses a production method and a structure of a spring mattress, wherein an outer layer cloth, flame-retardant fibers and an inner layer cloth are sequentially stacked and quilted to obtain a composite cloth; cutting the composite cloth into the upper surface, the lower surface and the side surfaces of the mattress; sewing the upper surface, the lower surface and the side surface into a mattress outer cover; the surface of the spring cushion is coated with viscose, and then the mattress cover is sleeved on the spring cushion and is surrounded. The structure comprises a filling layer, a surface layer coated on the periphery of the filling layer, and a flame-retardant layer arranged between at least one surface of the filling layer and the surface layer; the filling layer is a spring pad, the surface of the spring pad is fixed with the surface layer through adhesive, and the flame-retardant layer is made of flame-retardant fibers and connected to the inner side of the surface layer through quilting. The invention quilts the fire-retardant fiber on the surface of the mattress directly, which can improve the structure stability, and in the subsequent working procedure, the spring cushion does not need to be overturned for many times, thus saving the working procedure time and improving the production efficiency and quality of the mattress.
Description
Technical Field
The invention relates to the field of mattresses, in particular to a production method and a structure of a spring mattress.
Background
A mattress is an article used between the human body and the bed in order to ensure that consumers get a healthy and comfortable sleep. The mattress is made of various materials, and mattresses made of different materials can bring different sleeping effects to people. Mattresses on the market today are usually provided with a fire resistant layer inside the mattress, taking into account the safety of the mattress during use.
The production method of the existing mattress with the flame-retardant layer is that the flame-retardant layer is firstly coated on an inner container (such as sponge, spring cushion, palm fiber, latex and the like), then the outer skin is coated on the periphery of the flame-retardant layer, the inner container needs to be turned over for many times in the production process, and the production efficiency is low and the quality is poor.
Disclosure of Invention
The invention aims to provide a production method and a structure of a spring mattress, which can improve the production efficiency and the quality of the mattress.
In order to achieve the above purpose, the solution of the invention is:
a production method of a spring mattress comprises the following steps:
and 4, coating adhesive on the surface of the spring pad, and sleeving the mattress outer cover on the spring pad and surrounding the spring pad.
The production method of the spring mattress also comprises a step 5 of sleeving the PE bags on the periphery of the finished mattress to finish packaging.
The production method of the spring mattress also comprises a step 6 of compressing the packed finished mattress, and winding and packing the compressed finished mattress.
In the step 6, a film or a nonwoven fabric is wound.
The outer layer cloth is single-sided jacquard cloth with a knitted air layer, double-sided jacquard cloth with a knitted air layer, woven big jacquard cloth, sandwich mesh cloth, woven linen-like cloth, woven drop-molded cloth, polypropylene filament non-woven cloth, woven all-cotton canvas, warp-knitted embossed cloth or stitch-knitted non-woven cloth.
The inner layer cloth is non-woven fabric.
The grammage of the nonwoven fabric is 25 grams.
The structure of the spring mattress comprises a filling layer, a surface layer and a flame-retardant layer, wherein the surface layer is coated on the periphery of the filling layer; the filling layer is a spring pad, the surface of the spring pad is fixed with the surface layer through adhesive, and the flame-retardant layer is made of flame-retardant fibers and connected to the inner side of the surface layer through quilting.
The surface layer is made of knitted air layer single-sided jacquard cloth, knitted air layer double-sided jacquard cloth, woven big jacquard cloth, sandwich mesh cloth, woven linen-like cloth, woven drop-cast cloth, polypropylene filament non-woven cloth, woven all-cotton canvas, warp-knitted embossed cloth or stitch-knitted non-woven cloth.
The surface layer is provided with a zipper.
The surface comprises the upper side or/and the lower side of the filling layer.
The surface also includes sides of the fill layer.
By adopting the technical scheme, the invention directly quilts the flame-retardant fiber on the surface of the mattress, can improve the structural stability between the flame-retardant fiber and the mattress, does not need to turn over the spring mattress for many times in the subsequent spring mattress sleeving process, can save the process time, and finally can improve the production efficiency and the quality of the mattress.
Drawings
FIG. 1 is a cross-sectional view of a structure of an embodiment of the present invention;
the reference numbers illustrate:
a filling layer 1; a surface layer 2; a flame retardant layer 3; a zipper 4.
Detailed Description
In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following specific examples.
The invention relates to a production method of a spring mattress, which comprises the following steps:
and 4, coating adhesive on the surface of the spring pad, and sleeving the mattress outer cover on the spring pad and surrounding the spring pad.
The method also comprises a step 5 of sleeving the PE bag on the periphery of the finished mattress to finish packaging.
The method also comprises a step 6 of compressing the packed finished mattress and winding and packing the compressed finished mattress.
In the step 6, a film or a non-woven fabric is used for winding to prevent the PE bags on the surface of the mattress from being cut and abraded in the boxing process.
The outer layer cloth is knitted air layer single-sided jacquard cloth, knitted air layer double-sided jacquard cloth, woven big jacquard cloth, sandwich mesh cloth, woven linen-like cloth, woven drop-cast cloth, polypropylene filament non-woven cloth, woven all-cotton canvas, warp-knitted embossed cloth or stitch-knitted non-woven cloth.
The inner layer cloth is non-woven fabric.
The gram weight of the non-woven fabric is 25 g, so that the cost can be reduced.
The structure of the spring mattress shown in fig. 1 can be produced by the method, and comprises a filling layer 1, a surface layer 2 coated on the periphery of the filling layer 1, and a flame retardant layer 3 arranged between at least one surface of the filling layer 1 and the surface layer 2, wherein the filling layer 1 is a spring pad, the surface of the spring pad and the surface layer 2 are fixed by viscose, and the flame retardant layer 3 is made of flame retardant fibers and is connected to the inner side of the surface layer 2 by quilting.
The surface layer 2 is made of knitted air layer single-sided jacquard cloth, knitted air layer double-sided jacquard cloth, woven big jacquard cloth, sandwich mesh cloth, woven linen-like cloth, woven drop-cast cloth, polypropylene filament non-woven cloth, woven all-cotton canvas, warp-knitted embossed cloth or stitch-knitted non-woven cloth.
The surface layer 2 is provided with the zipper 4, so that the surface layer 2 is conveniently sleeved on the sponge pad and packaged.
The surface includes the upper side or/and the lower side of the filling layer 1.
The surface also includes the side surfaces of the filling layer 1.
Through the scheme, the quilting machine can directly quilt the flame-retardant fibers on the surface of the mattress, can improve the structural stability between the mattress and the mattress, does not need to turn over the spring mattress for many times in the subsequent process of sleeving the spring mattress, can save the process time, and can finally improve the production efficiency and the quality of the mattress.
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications thereof by those skilled in the art should be considered as not departing from the scope of the present invention.
Claims (12)
1. A production method of a spring mattress is characterized by comprising the following steps:
step 1, sequentially laminating and quilting outer-layer cloth, flame-retardant fiber and inner-layer cloth to obtain composite cloth;
step 2, cutting the composite cloth into the upper surface, the lower surface and the side surfaces of the mattress;
step 3, sewing the upper surface, the lower surface and the side surface into a mattress outer cover;
and 4, coating adhesive on the surface of the spring pad, and sleeving the mattress outer cover on the spring pad and surrounding the spring pad.
2. A method of manufacturing a box spring mattress according to claim 1, characterized in that:
and 5, sleeving the PE bag on the periphery of the finished mattress to finish packaging.
3. A method of manufacturing a box spring mattress according to claim 1, characterized in that:
and step 6, compressing the packed finished mattress, and winding and boxing the compressed finished mattress.
4. A method of manufacturing a box spring as claimed in claim 3, wherein:
in the step 6, a film or a nonwoven fabric is wound.
5. A method of manufacturing a box spring mattress according to claim 1, characterized in that:
the outer layer cloth is single-sided jacquard cloth with a knitted air layer, double-sided jacquard cloth with a knitted air layer, woven big jacquard cloth, sandwich mesh cloth, woven linen-like cloth, woven drop-molded cloth, polypropylene filament non-woven cloth, woven all-cotton canvas, warp-knitted embossed cloth or stitch-knitted non-woven cloth.
6. A method of manufacturing a box spring mattress according to claim 1, characterized in that:
the inner layer cloth is non-woven fabric.
7. A method of manufacturing a box spring as claimed in claim 6, wherein:
the grammage of the nonwoven fabric is 25 grams.
8. A structure of spring mattress, its characterized in that: the flame-retardant coating comprises a filling layer, a surface layer and a flame-retardant layer, wherein the surface layer is coated on the periphery of the filling layer, and the flame-retardant layer is arranged between at least one surface of the filling layer and the surface layer; the filling layer is a spring pad, the surface of the spring pad is fixed with the surface layer through adhesive, and the flame-retardant layer is made of flame-retardant fibers and connected to the inner side of the surface layer through quilting.
9. A box spring mattress construction according to claim 8 wherein:
the surface layer is made of knitted air layer single-sided jacquard cloth, knitted air layer double-sided jacquard cloth, woven big jacquard cloth, sandwich mesh cloth, woven linen-like cloth, woven drop-cast cloth, polypropylene filament non-woven cloth, woven all-cotton canvas, warp-knitted embossed cloth or stitch-knitted non-woven cloth.
10. A box spring mattress construction according to claim 8 wherein:
the surface layer is provided with a zipper.
11. A box spring mattress construction according to claim 8 wherein:
the surface comprises the upper side or/and the lower side of the filling layer.
12. A box spring mattress construction according to claim 11 wherein:
the surface also includes sides of the fill layer.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010104460.4A CN111115542A (en) | 2020-02-20 | 2020-02-20 | Production method and structure of spring mattress |
| KR1020200050838A KR102358782B1 (en) | 2020-02-20 | 2020-04-27 | Production method and structure of spring bed mattres |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010104460.4A CN111115542A (en) | 2020-02-20 | 2020-02-20 | Production method and structure of spring mattress |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111115542A true CN111115542A (en) | 2020-05-08 |
Family
ID=70492065
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010104460.4A Pending CN111115542A (en) | 2020-02-20 | 2020-02-20 | Production method and structure of spring mattress |
Country Status (2)
| Country | Link |
|---|---|
| KR (1) | KR102358782B1 (en) |
| CN (1) | CN111115542A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1114599A2 (en) * | 1999-12-29 | 2001-07-11 | Pacific Coast Feather Company | Quilted-top featherbed cover |
| CN2593662Y (en) * | 2003-01-12 | 2003-12-24 | 朱少恒 | Nanometer environmental protection extra-thick spring mattress |
| JP2004097540A (en) * | 2002-09-10 | 2004-04-02 | Delta Tooling Co Ltd | Filler for mattress, and mattress |
| CN101147644A (en) * | 2006-09-18 | 2008-03-26 | 际诺思（厦门）轻工制品有限公司 | Spring mattress and its manufacturing method |
| CN103799749A (en) * | 2012-11-06 | 2014-05-21 | 昆山易仕宝儿童用品有限公司 | Novel crib mattress |
| CN110104605A (en) * | 2019-05-15 | 2019-08-09 | 郑国华 | A kind of mattress manufacturing procedure based on 5D wire-drawing technology |
| CN110467146A (en) * | 2019-08-07 | 2019-11-19 | 刘合宝 | A kind of no sponge matress manufacture craft |
| CN211971759U (en) * | 2020-02-20 | 2020-11-20 | 格联特（厦门）休闲用品有限公司 | Structure of spring mattress |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH035157U (en) * | 1989-05-31 | 1991-01-18 | ||
| JP2959924B2 (en) * | 1993-05-21 | 1999-10-06 | フランスベッド株式会社 | Mattress device and its manufacturing method |
| KR20120108629A (en) * | 2011-03-25 | 2012-10-05 | 한상기 | A mattress |
| CN208355064U (en) * | 2017-08-16 | 2019-01-11 | 运时通(中国)家具有限公司 | A kind of Double-bedded mattress |
| JP6813905B2 (en) * | 2019-07-18 | 2021-01-13 | 株式会社ホームテイスト | Mattress packing body |
-
2020
- 2020-02-20 CN CN202010104460.4A patent/CN111115542A/en active Pending
- 2020-04-27 KR KR1020200050838A patent/KR102358782B1/en active IP Right Grant
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1114599A2 (en) * | 1999-12-29 | 2001-07-11 | Pacific Coast Feather Company | Quilted-top featherbed cover |
| JP2004097540A (en) * | 2002-09-10 | 2004-04-02 | Delta Tooling Co Ltd | Filler for mattress, and mattress |
| CN2593662Y (en) * | 2003-01-12 | 2003-12-24 | 朱少恒 | Nanometer environmental protection extra-thick spring mattress |
| CN101147644A (en) * | 2006-09-18 | 2008-03-26 | 际诺思（厦门）轻工制品有限公司 | Spring mattress and its manufacturing method |
| CN103799749A (en) * | 2012-11-06 | 2014-05-21 | 昆山易仕宝儿童用品有限公司 | Novel crib mattress |
| CN110104605A (en) * | 2019-05-15 | 2019-08-09 | 郑国华 | A kind of mattress manufacturing procedure based on 5D wire-drawing technology |
| CN110467146A (en) * | 2019-08-07 | 2019-11-19 | 刘合宝 | A kind of no sponge matress manufacture craft |
| CN211971759U (en) * | 2020-02-20 | 2020-11-20 | 格联特（厦门）休闲用品有限公司 | Structure of spring mattress |
Also Published As
| Publication number | Publication date |
|---|---|
| KR102358782B1 (en) | 2022-02-04 |
| KR20210106308A (en) | 2021-08-30 |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20200508 |