CN110104605A - A kind of mattress manufacturing procedure based on 5D wire-drawing technology - Google Patents
A kind of mattress manufacturing procedure based on 5D wire-drawing technology Download PDFInfo
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- CN110104605A CN110104605A CN201910403917.9A CN201910403917A CN110104605A CN 110104605 A CN110104605 A CN 110104605A CN 201910403917 A CN201910403917 A CN 201910403917A CN 110104605 A CN110104605 A CN 110104605A
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- Prior art keywords
- mattress
- wire
- latex
- wire drawing
- inflatable bladder
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/002—Mattress or cushion tickings or covers
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/08—Fluid mattresses or cushions
- A47C27/081—Fluid mattresses or cushions of pneumatic type
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/04—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
- B29C35/049—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using steam or damp
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/40—Applying molten plastics, e.g. hot melt
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G3/00—Treating materials to adapt them specially as upholstery filling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G7/00—Making upholstery
Abstract
The invention discloses a kind of mattress manufacturing procedures based on 5D wire-drawing technology, are related to mattress processing technique field.The mattress manufacturing procedure based on 5D wire-drawing technology, 5D wire drawing inflatable bladder is that use high-grade polyester material and environmentally friendly anti-aging PVC raw material be main, liner is two sides parallel hollow integral structure, high density terylene 5D wire drawing is had in liner in vain to fix, every square metre has 400,000 wire drawings as fixed balance up and down and supports, upper and lower surface is high density woven dacron and environmentally friendly anti-aging PVC material at high temperature synthesis, surrounding is to thicken environmentally friendly anti-aging PVC material, it is formed using high frequency technique high temperature adhesives, user can be inflated or be deflated to mattress liner by gas nozzle, so as to the hardness of regulating mattress, reach personal desired sleep optimum reelability quality, it is suitble to various people's sleep, whole 5D wire drawing mattress is set to have better tensile strength, evacuate compression, low temperature is anti-aging, wearability, solvent resistance and Heat resistance, mattress are convenient for folding after deflating.
Description
Technical field
The present invention relates to mattress processing technique field, specially a kind of mattress manufacturing procedure based on 5D wire-drawing technology.
Background technique
Sleep be health this, in addition to the reason of the work, life, body, psychology etc. other than, possess health, comfortable, beauty
See, durable health mattress is the key point for obtaining high quality sleep, with being constantly progressive for material progress and technical matters,
The mattress type that modern people use gradually tends to diversification, mainly have sping mattress, palm mattress, latex bed mattress, water bed mattress,
Hold head high inclined-plane Back-protecting mattress, pneumatic mattress, magnetic mattress etc., in these mattresses, sping mattress accounts for biggish specific gravity, mattress be in order to
Guarantee that consumer secures good health and comfortably sleeps and a kind of article between human body and bed for using, mattress material are numerous
More, the mattress of different materials production can bring different sleeper effects to people.
Existing mattress during processing, does not use inflatable bladder to the liner of mattress, from being unable to adjust
The hardness of mattress does not reach individual and wants sleep optimum reelability quality, and restricted application, mattress without stretching by force well
Degree, compressive deformation, black brittleness, wearability, solvent resistance and heat aging property cannot be to mattresses when not using mattress
It is folded, space occupied is big, and mattress does not have good antibacterial effect, and service life is not grown, complex manufacturing process, is not easy to push away
Extensively.
Summary of the invention
(1) the technical issues of solving
In view of the deficiencies of the prior art, the present invention provides a kind of mattress manufacturing procedures based on 5D wire-drawing technology, solve
Mattress hardness can not be adjusted in existing mattress, and mattress comprehensive performance is not strong, cannot fold to mattress, make
Make process complexity, is not easy to the problem of promoting.
(2) technical solution
In order to achieve the above object, the present invention is achieved by the following technical programs: a kind of bed based on 5D wire-drawing technology
Manufacturing procedure is padded, is included the following steps:
The production of S1,5D wire drawing inflatable bladder:
A1, carcasing: according to the design needs, two pieces of wire drawing fabrics are cut by design template, by two pieces of wire drawing fabrics
Surrounding is sutured, to form the basic framework of inflatable bladder；
A2, production anti-aging PVC film after making to PVC film, are fitted in inflatable bladder base by heating processing
The surface of this skeleton；
A3, it chooses and closes cloth, PVC film is uniformly applied to and is closed in cloth, cloth composite material must be closed, cloth to be closed is multiple
After condensation material completes, is handled by hot melt and glue is cooperated to be fitted in the upper following of inflatable bladder basic framework surrounding
Edge；
A4, the side on inflatable bladder basic framework surface is cut, digs out air inlet/outlet circular hole, gas nozzle is assembled and is twisted
Tightly on the circular hole of air inlet/outlet, so that air valve is installed, and then 5D wire drawing inflatable bladder completes；
The production of S2, sponge: choosing high-quality memory foam, is cut, will be remembered to memory foam using sponge cutting machine
Recall sponge and is cut into the identical shape of 5D wire drawing inflatable bladder made in S1；
The production of S3,3D material: the dedicated 3D screen cloth of mattress is chosen, it is cut using Cloth Cutting equipment, by it
It is cut into the identical shape of 5D wire drawing inflatable bladder made in S1；
The production of S4, latex mattress:
B1, original latex is extracted from rubber tree；
B2, latex is placed in bucket, it is constantly stirred, its solidification is prevented；
B3, rectangular mould, after the completion of Mold Making, work are made according to the area of the 5D wire drawing inflatable bladder made in S1
Make personnel and wear the helmet, latex is ejected into mold, 5-8 hour of heating is carried out to latex using steam, forms latex；
B4, after latex molding after, latex mattress is rinsed；
B5, after being rinsed to latex mattress, latex mattress is dried using drying equipment, drying temperature controls 30-50
DEG C, drying time is controlled in 1-3 hour, so that latex mattress completes；
The production of S5, fabric: choosing polyester fabric, and polyester fabric is cut out latex mattress size phase in S4 using cloth cutter
Same area, spray coated flame retardant agent and antibacterial agent on polyester fabric surface, so that fabric completes；
The production of S6, mattress: the sponge made in S2 is bonded in the top of 5D wire drawing inflatable bladder respectively by glue
And the 3D material made in S3 is bonded in the surface of sponge by glue, will made in S4 by bottom after bonding to sponge
Latex mattress the surface of 3D material is bonded in by glue, the fabric made in S5 is bonded in the table of latex mattress by glue
Face, so that the mattress production of 5D wire-drawing technology finishes.
Preferably, wire drawing fabric is raw material using 300D dacron thread as filling in the step S1, and 420D dacron thread is made
It is obtained after warping, double rib warp loom weaving, batching for the raw material of wire drawing, it need to be by longitude and latitude side when cutting wire drawing fabric
To being cut.
Preferably, anti-aging PVC film includes: 30-50 parts of polyvinyl chloride resin, terephthaldehyde by weight in the step S1
15-25 parts of dioctyl phthalate, 15-20 parts of nitrile rubber, 3-6 parts of antioxidant, 4-6 parts of stabilizer, 5-8 parts of adhesive, pigment 3-5
Part.
Preferably, memory foam is the polyetherurethane foam sea with low resilience mechanical property in the step S2
It is continuous.
Preferably, it needs to rinse latex mattress 2-3 times in the step S4, doing so can not only allow pillow to become cleaner,
Scent can be also reduced simultaneously.
Preferably, in the step S5 fire retardant be phosphorus flame retardant, phosphorus-nitrogen containing flame retardant or hydroxide flame retardant its
One of, antibacterial agent is castor oil.
Preferably, the densely distributed fiber 5D wire drawing of 5D wire drawing inflatable bladder internal structure, whole mattress in the step S1
There are 1,400,000 supporting points, density is 800 times of sping mattress, and comfort level is 2 times of sping mattress.
(3) beneficial effect
The present invention provides a kind of mattress manufacturing procedures based on 5D wire-drawing technology.Having compared with prior art following has
Beneficial effect: should mattress manufacturing procedure based on 5D wire-drawing technology, by the production of S1,5D wire drawing inflatable bladder, S2, sponge system
Make: choosing high-quality memory foam, memory foam is cut using sponge cutting machine, memory foam is cut into S1 and is made
The identical shape of 5D wire drawing inflatable bladder, the production of S3,3D material: choose the dedicated 3D screen cloth of mattress, set using Cloth Cutting
It is standby that it is cut, it is cut into the identical shape of 5D wire drawing inflatable bladder made in S1, the production of S4, latex mattress,
The production of S5, fabric: choosing polyester fabric, and polyester fabric is cut out the identical face of latex mattress size in S4 using cloth cutter
The production of S6, mattress: the sponge made in S2 is bonded in the top and bottom of 5D wire drawing inflatable bladder by product respectively by glue
Portion, user can be inflated or be deflated to mattress liner by gas nozzle, so as to the hardness of regulating mattress, reached
Individual wants sleep optimum reelability quality, is suitble to various people's sleep, anti-aging PVC film mattress is made to have better tensile strength, pressure
Compression deformation, black brittleness, wearability, solvent resistance and heat-resistant aging, mattress is convenient for folding after deflating, and mattress has very well
Antibacterial effect, durable, manufacturing process is simple and easy, convenient for promote.
Detailed description of the invention
Fig. 1 is comparative experimental data statistical form figure of the present invention；
Fig. 2 is mattress construction schematic diagram of the invention；
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
The embodiment of the present invention provides three kinds of technical solutions referring to FIG. 1-2: a kind of mattress processing work of 5D wire-drawing technology
Sequence specifically includes following embodiment:
Embodiment 1
The production of S1,5D wire drawing inflatable bladder:
A1, carcasing: according to the design needs, two pieces of wire drawing fabrics are cut by design template, by two pieces of wire drawing fabrics
Surrounding is sutured, to form the basic framework of inflatable bladder, wire drawing fabric is the raw material using 300D dacron thread as filling,
Raw material of the 420D dacron thread as wire drawing, it is obtained after warping, double rib warp loom weaving, batching, when cutting wire drawing fabric
It need to be cut by longitude and latitude direction；
A2, production anti-aging PVC film after making to PVC film, are fitted in inflatable bladder base by heating processing
The surface of this skeleton, anti-aging PVC film include: 35 parts of polyvinyl chloride resin, 25 parts of dioctyl terephthalate, butyronitrile by weight
20 parts of rubber, 3 parts of antioxidant, 4 parts of stabilizer, 8 parts of adhesive, 5 parts of pigment；
A3, it chooses and closes cloth, PVC film is uniformly applied to and is closed in cloth, cloth composite material must be closed, cloth to be closed is multiple
After condensation material completes, is handled by hot melt and glue is cooperated to be fitted in the upper following of inflatable bladder basic framework surrounding
Edge；
A4, the side on inflatable bladder basic framework surface is cut, digs out air inlet/outlet circular hole, gas nozzle is assembled and is twisted
Tightly on the circular hole of air inlet/outlet, so that air valve is installed, and then 5D wire drawing inflatable bladder completes；
The production of S2, sponge: choosing high-quality memory foam, is cut, will be remembered to memory foam using sponge cutting machine
Recall sponge and be cut into the identical shape of 5D wire drawing inflatable bladder made in S1, memory foam has low resilience mechanical property
Polyetherurethane foam sponge；
The production of S3,3D material: the dedicated 3D screen cloth of mattress is chosen, it is cut using Cloth Cutting equipment, by it
It is cut into the identical shape of 5D wire drawing inflatable bladder made in S1；
The production of S4, latex mattress:
B1, original latex is extracted from rubber tree；
B2, latex is placed in bucket, it is constantly stirred, its solidification is prevented；
B3, rectangular mould, after the completion of Mold Making, work are made according to the area of the 5D wire drawing inflatable bladder made in S1
Make personnel and wear the helmet, latex is ejected into mold, 5 hours of heating are carried out to latex using steam, form latex；
B4, after latex molding, latex mattress is rinsed, latex mattress need to be rinsed 3 times, pillow can not only be allowed by doing so
Become cleaner, while can also reduce scent；
B5, after being rinsed to latex mattress, latex mattress to be dried using drying equipment, drying temperature controls 30 DEG C,
Drying time is controlled in 1 hour, so that latex mattress completes；
The production of S5, fabric: choosing polyester fabric, and polyester fabric is cut out latex mattress size phase in S4 using cloth cutter
Same area, spray coated flame retardant agent and antibacterial agent on polyester fabric surface, so that fabric completes, fire retardant is phosphorous flame-retardant
Agent, phosphorus-nitrogen containing flame retardant or hydroxide flame retardant are one such, and antibacterial agent is castor oil；
The production of S6, mattress: the sponge made in S2 is bonded in the top of 5D wire drawing inflatable bladder respectively by glue
And the 3D material made in S3 is bonded in the surface of sponge by glue, will made in S4 by bottom after bonding to sponge
Latex mattress the surface of 3D material is bonded in by glue, the fabric made in S5 is bonded in the table of latex mattress by glue
Face, so that the mattress production of 5D wire-drawing technology finishes.
Embodiment 2
The production of S1,5D wire drawing inflatable bladder:
A1, carcasing: according to the design needs, two pieces of wire drawing fabrics are cut by design template, by two pieces of wire drawing fabrics
Surrounding is sutured, to form the basic framework of inflatable bladder, wire drawing fabric is the raw material using 300D dacron thread as filling,
Raw material of the 420D dacron thread as wire drawing, it is obtained after warping, double rib warp loom weaving, batching, when cutting wire drawing fabric
It need to be cut by longitude and latitude direction；
A2, production anti-aging PVC film after making to PVC film, are fitted in inflatable bladder base by heating processing
The surface of this skeleton, anti-aging PVC film include: 43 parts of polyvinyl chloride resin, 20 parts of dioctyl terephthalate, butyronitrile by weight
17 parts of rubber, 5 parts of antioxidant, 5 parts of stabilizer, 6 parts of adhesive, 4 parts of pigment；
A3, it chooses and closes cloth, PVC film is uniformly applied to and is closed in cloth, cloth composite material must be closed, cloth to be closed is multiple
After condensation material completes, is handled by hot melt and glue is cooperated to be fitted in the upper following of inflatable bladder basic framework surrounding
Edge；
A4, the side on inflatable bladder basic framework surface is cut, digs out air inlet/outlet circular hole, gas nozzle is assembled and is twisted
Tightly on the circular hole of air inlet/outlet, so that air valve is installed, and then 5D wire drawing inflatable bladder completes；
The production of S2, sponge: choosing high-quality memory foam, is cut, will be remembered to memory foam using sponge cutting machine
Recall sponge and be cut into the identical shape of 5D wire drawing inflatable bladder made in S1, memory foam has low resilience mechanical property
Polyetherurethane foam sponge；
The production of S3,3D material: the dedicated 3D screen cloth of mattress is chosen, it is cut using Cloth Cutting equipment, by it
It is cut into the identical shape of 5D wire drawing inflatable bladder made in S1；
The production of S4, latex mattress:
B1, original latex is extracted from rubber tree；
B2, latex is placed in bucket, it is constantly stirred, its solidification is prevented；
B3, rectangular mould, after the completion of Mold Making, work are made according to the area of the 5D wire drawing inflatable bladder made in S1
Make personnel and wear the helmet, latex is ejected into mold, 6 hours of heating are carried out to latex using steam, form latex；
B4, after latex molding, latex mattress is rinsed, latex mattress need to be rinsed 4 times, pillow can not only be allowed by doing so
Become cleaner, while can also reduce scent；
B5, after being rinsed to latex mattress, latex mattress to be dried using drying equipment, drying temperature controls 40 DEG C,
Drying time is controlled in 2 hours, so that latex mattress completes；
The production of S5, fabric: choosing polyester fabric, and polyester fabric is cut out latex mattress size phase in S4 using cloth cutter
Same area, spray coated flame retardant agent and antibacterial agent on polyester fabric surface, so that fabric completes, fire retardant is phosphorous flame-retardant
Agent, phosphorus-nitrogen containing flame retardant or hydroxide flame retardant are one such, and antibacterial agent is castor oil；
The production of S6, mattress: the sponge made in S2 is bonded in the top of 5D wire drawing inflatable bladder respectively by glue
And the 3D material made in S3 is bonded in the surface of sponge by glue, will made in S4 by bottom after bonding to sponge
Latex mattress the surface of 3D material is bonded in by glue, the fabric made in S5 is bonded in the table of latex mattress by glue
Face, so that the mattress production of 5D wire-drawing technology finishes.
Embodiment 3
The production of S1,5D wire drawing inflatable bladder:
A1, carcasing: according to the design needs, two pieces of wire drawing fabrics are cut by design template, by two pieces of wire drawing fabrics
Surrounding is sutured, to form the basic framework of inflatable bladder, wire drawing fabric is the raw material using 300D dacron thread as filling,
Raw material of the 420D dacron thread as wire drawing, it is obtained after warping, double rib warp loom weaving, batching, when cutting wire drawing fabric
It need to be cut by longitude and latitude direction；
A2, production anti-aging PVC film after making to PVC film, are fitted in inflatable bladder base by heating processing
The surface of this skeleton, anti-aging PVC film include: 50 parts of polyvinyl chloride resin, 15 parts of dioctyl terephthalate, butyronitrile by weight
15 parts of rubber, 6 parts of antioxidant, 6 parts of stabilizer, 5 parts of adhesive, 3 parts of pigment；
A3, it chooses and closes cloth, PVC film is uniformly applied to and is closed in cloth, cloth composite material must be closed, cloth to be closed is multiple
After condensation material completes, is handled by hot melt and glue is cooperated to be fitted in the upper following of inflatable bladder basic framework surrounding
Edge；
A4, the side on inflatable bladder basic framework surface is cut, digs out air inlet/outlet circular hole, gas nozzle is assembled and is twisted
Tightly on the circular hole of air inlet/outlet, so that air valve is installed, and then 5D wire drawing inflatable bladder completes；
The production of S2, sponge: choosing high-quality memory foam, is cut, will be remembered to memory foam using sponge cutting machine
Recall sponge and be cut into the identical shape of 5D wire drawing inflatable bladder made in S1, memory foam has low resilience mechanical property
Polyetherurethane foam sponge；
The production of S3,3D material: the dedicated 3D screen cloth of mattress is chosen, it is cut using Cloth Cutting equipment, by it
It is cut into the identical shape of 5D wire drawing inflatable bladder made in S1；
The production of S4, latex mattress:
B1, original latex is extracted from rubber tree；
B2, latex is placed in bucket, it is constantly stirred, its solidification is prevented；
B3, rectangular mould, after the completion of Mold Making, work are made according to the area of the 5D wire drawing inflatable bladder made in S1
Make personnel and wear the helmet, latex is ejected into mold, 8 hours of heating are carried out to latex using steam, form latex；
B4, after latex molding, latex mattress is rinsed, latex mattress need to be rinsed 5 times, pillow can not only be allowed by doing so
Become cleaner, while can also reduce scent；
B5, after being rinsed to latex mattress, latex mattress to be dried using drying equipment, drying temperature controls 50 DEG C,
Drying time is controlled in 3 hours, so that latex mattress completes；
The production of S5, fabric: choosing polyester fabric, and polyester fabric is cut out latex mattress size phase in S4 using cloth cutter
Same area, spray coated flame retardant agent and antibacterial agent on polyester fabric surface, so that fabric completes, fire retardant is phosphorous flame-retardant
Agent, phosphorus-nitrogen containing flame retardant or hydroxide flame retardant are one such, and antibacterial agent is castor oil；
The production of S6, mattress: the sponge made in S2 is bonded in the top of 5D wire drawing inflatable bladder respectively by glue
And the 3D material made in S3 is bonded in the surface of sponge by glue, will made in S4 by bottom after bonding to sponge
Latex mattress the surface of 3D material is bonded in by glue, the fabric made in S5 is bonded in the table of latex mattress by glue
Face, so that the mattress production of 5D wire-drawing technology finishes.
The mattress of 5D wire-drawing technology disclosed in present specification, 5D wire drawing inflatable bladder be using high-grade polyester material and
Environmentally friendly anti-aging PVC raw material be it is main, liner is two sides parallel hollow integral structure, has high density terylene 5D wire drawing in vain in liner
Fixed, every square metre has 400,000 wire drawings as fixed balance up and down and supports, upper and lower surface is high density woven dacron and environmental protection
The synthesis of anti-aging PVC material at high temperature, surrounding are to thicken environmentally friendly anti-aging PVC material, are formed using high frequency technique high temperature adhesives, four
Week or up and down selection carry out installation air valve on one side, and as inflated for deflated use, user can be by gas nozzle to mattress liner
It is inflated or deflates, so as to the hardness of regulating mattress, reach personal desired sleep optimum reelability quality, be suitble to all kinds of
Crowd's sleep, makes whole 5D wire drawing mattress have better tensile strength, evacuates compression, low temperature is anti-aging, wearability, solvent resistance
And heat resistance, mattress are convenient for folding after deflating.And mattress has good antibacterial effect, durable, manufacturing process is simply easy
Row, convenient for promoting.
Meanwhile 5D wire drawing mattress supplement bed course: underlayer has high-tension latex material, high-density sponge on 5D wire drawing liner
Material, environmentally friendly 3D material, high density clear water cotton material, environmental protection macromolecule material；High grammes per square metre cloth, by adding a composition one complete
Whole 5D wire drawing mattress.
Effect example
Certain mattress processing factory chooses the bed of the mattress and common production batch that produce in embodiment 1-3 manufacturing procedure respectively
Pad is slept personnel by mattress examination and is tried respectively the mattress of the mattress and common production batch that produce in embodiment 1-3 manufacturing procedure
It sleeps three days and obtains, it is 6 hours that daily mean depth sleeping time on the mattress that personnel produce in embodiment 1-3 is slept in examination,
It is 5 hours that personnel are slept in examination daily mean depth sleeping time in conventional mattress, by raw in embodiment 1-3 manufacturing procedure
The mattress of the mattress of production and common production batch carries out compressive deformation test and show that the mattress produced in embodiment 1 uses 1000N
Power squeeze 2000 times or so after take place deformation, the mattress produced in embodiment 2 using 1000N 2100 left sides of power extruding
Deformation takes place behind the right side, change takes place after squeezing 1900 times or so using the power of 1000N in the mattress produced in embodiment 3
Shape, deformation takes place after squeezing 1000 times or so using the power of 1000N in the mattress produced in ordinary batch, by embodiment
The mattress of the mattress and common production batch that produce in 1-3 manufacturing procedure carries out the wear-resisting detection of antibacterial and obtains, raw in embodiment 1-3
The mattress of production all has good antibacterial abrasion resistant effect, and the mattress abrasion resistant effect in common production batch is general and imitates without antibacterial
Fruit.
It obtains in summary, the mattress comprehensive performance produced in 2 manufacturing procedure of embodiment is best.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (7)
1. a kind of mattress manufacturing procedure based on 5D wire-drawing technology, it is characterised in that: specifically includes the following steps:
The production of S1,5D wire drawing inflatable bladder:
A1, carcasing: according to the design needs, two pieces of wire drawing fabrics are cut by design template, by the surrounding of two pieces of wire drawing fabrics
It is sutured, to form the basic framework of inflatable bladder；
A2, production anti-aging PVC film after making to PVC film, are fitted in the basic bone of inflatable bladder by heating processing
The surface of frame；
A3, it chooses and closes cloth, PVC film is uniformly applied to and is closed in cloth, cloth composite material, cloth composite wood to be closed must be closed
After material completes, pass through the lower edges for heating and handling and glue being cooperated to be fitted in inflatable bladder basic framework surrounding；
A4, the side on inflatable bladder basic framework surface is cut, digs out air inlet/outlet circular hole, gas nozzle assembly is tightened in
On the circular hole of air inlet/outlet, so that air valve is installed, and then 5D wire drawing inflatable bladder completes；
The production of S2, sponge: choosing high-quality memory foam, is cut using sponge cutting machine to memory foam, by memory sea
Silk floss is cut into the identical shape of 5D wire drawing inflatable bladder made in S1；
The production of S3,3D material: the dedicated 3D screen cloth of mattress is chosen, it is cut using Cloth Cutting equipment, is cut
At the identical shape of 5D wire drawing inflatable bladder made in S1；
The production of S4, latex mattress:
B1, original latex is extracted from rubber tree；
B2, latex is placed in bucket, it is constantly stirred, its solidification is prevented；
B3, rectangular mould is made according to the area of the 5D wire drawing inflatable bladder made in S1, after the completion of Mold Making, work people
Member wears the helmet, and latex is ejected into mold, carries out 5-8 hour of heating to latex using steam, forms latex；
B4, after latex molding after, latex mattress is rinsed；
B5, after being rinsed to latex mattress, latex mattress is dried using drying equipment, drying temperature controls 30-50 DEG C, dries
Dry time control is in 1-3 hour, so that latex mattress completes；
The production of S5, fabric: choosing polyester fabric, and polyester fabric is identical using latex mattress size in cloth cutter sanction S4
Area, spray coated flame retardant agent and antibacterial agent on polyester fabric surface, so that fabric completes；
The production of S6, mattress: the sponge made in S2 is bonded in the top and bottom of 5D wire drawing inflatable bladder respectively by glue
The 3D material made in S3 is bonded in the surface of sponge, the cream that will be made in S4 after bonding to sponge by portion by glue
Rubber mat is bonded in the surface of 3D material by glue, and the fabric made in S5 is bonded in the surface of latex mattress by glue, from
And the mattress production of 5D wire-drawing technology finishes.
2. a kind of mattress manufacturing procedure based on 5D wire-drawing technology according to claim 1, it is characterised in that: the step
Wire drawing fabric is the raw material using 300D dacron thread as filling, raw material of the 420D dacron thread as wire drawing, through warping, crosspointer in S1
The weaving of bed tricot machine is made after batching, and need to be cut by longitude and latitude direction when cutting wire drawing fabric.
3. a kind of mattress manufacturing procedure based on 5D wire-drawing technology according to claim 1, it is characterised in that: the step
Anti-aging PVC film includes: 35-50 parts of polyvinyl chloride resin, 15-25 parts of dioctyl terephthalate, nitrile rubber by weight in S1
15-20 parts, 3-6 parts of antioxidant, 4-6 parts of stabilizer, 5-8 parts of adhesive, 3-5 parts of pigment.
4. a kind of mattress manufacturing procedure based on 5D wire-drawing technology according to claim 1, it is characterised in that: the step
Memory foam is the polyetherurethane foam sponge with low resilience mechanical property in S2.
5. a kind of mattress manufacturing procedure based on 5D wire-drawing technology according to claim 1, it is characterised in that: the step
It needs to rinse latex mattress 3-5 times in S4, doing so can not only allow pillow to become cleaner, while can also reduce scent.
6. a kind of mattress manufacturing procedure based on 5D wire-drawing technology according to claim 1, it is characterised in that: the step
Fire retardant is that phosphorus flame retardant, phosphorus-nitrogen containing flame retardant or hydroxide flame retardant are one such in S5, and antibacterial agent is castor oil.
7. a kind of mattress manufacturing procedure based on 5D wire-drawing technology according to claim 1, it is characterised in that: the step
The densely distributed fiber 5D wire drawing of 5D wire drawing inflatable bladder internal structure in S1, whole mattress have 1,400,000 supporting points, and density is bullet
800 times of spring mattress, comfort level are 2 times of sping mattress.
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