CN211971060U - Sterilization logistics system - Google Patents

Abstract

The utility model discloses a sterilization logistics system, including sabot machine, sterilization cabinet, sabot machine, sterilization dolly, still include the manipulator, transport anchor clamps, tray input track, tray output track, tray frame input track, tray frame output track and transfer device, it includes anchor clamps frame, a pair of loading and unloading dish mechanism and a pair of loading and unloading frame mechanism to transport anchor clamps, anchor clamps frame with the manipulator links to each other, and is a pair of loading and unloading frame mechanism divides locates the both ends of anchor clamps frame, and is a pair of loading and unloading dish mechanism locates between a pair of loading and unloading frame mechanism, the sabot machine passes through tray input track and manipulator butt joint, the manipulator pass through tray output track with the sabot machine butt joint unloads, the sabot machine with it is equipped with tray backward flow track to unload between the sabot machine. The utility model has the advantages of simple and compact structure, low cost, non-deformation, smooth operation and the like.

Description

Sterilization logistics system

Technical Field

The utility model relates to a food, medicine packaging machinery especially relate to a sterilization logistics system.

Background

The existing preparation products are mainly stacked with trays and loading and unloading vehicles in a manual mode or a mechanical mode for sterilization and transportation. The required equipment is many, and area is big, and the structure is complicated, the fault point is many, and the sterilization tray is easy to be out of shape in transportation process, and entire system operation is smooth and easy inadequately.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to overcome the not enough of prior art, provide a simple structure, compactness, with low costs, non-deformable, operation smooth sterilization logistics system.

In order to solve the technical problem, the utility model discloses a following technical scheme:

the utility model provides a sterilization logistics system, includes plate loader, sterilization cabinet, unloads set machine, sterilization dolly, still includes the manipulator, transports anchor clamps, tray input track, tray output track, tray frame input track, tray frame output track and transfer device, transport anchor clamps and include anchor clamps frame, a pair of loading and unloading dish mechanism and a pair of loading and unloading frame mechanism, anchor clamps frame with the manipulator links to each other, and is a pair of loading and unloading frame mechanism divides the both ends of locating anchor clamps frame, and is a pair of loading and unloading dish mechanism locates between a pair of loading and unloading frame mechanism, the plate loader passes through tray input track and manipulator butt joint, the manipulator pass through tray output track with unload set machine butt joint, the plate loader with it flows back the track to unload to be equipped with the tray between the set machine.

As a further improvement of the above technical solution: the loading and unloading frame mechanism comprises loading and unloading frame clamping jaws and a rotating shaft used for driving the loading and unloading frame clamping jaws to overturn up and down, the rotating shaft is arranged on the clamp frame, and the loading and unloading frame clamping jaws are arranged on the rotating shaft.

As a further improvement of the above technical solution: the loading and unloading frame clamping jaws are provided with two clamping jaws which are respectively arranged at two ends of the rotating shaft.

As a further improvement of the above technical solution: the loading and unloading disc mechanism comprises a slide rail, a slide block and an loading and unloading disc clamping jaw, the slide rail can reciprocate along the slide rail, the slide rail is arranged on the clamp frame, and the loading and unloading disc clamping jaw is arranged on the slide block.

As a further improvement of the above technical solution: the slide rail and the slide block are both provided with two blocks which are arranged in a one-to-one correspondence manner, a connecting plate is arranged between the two slide blocks, and the two loading and unloading disc clamping claws are respectively arranged at two ends of the connecting plate.

As a further improvement of the above technical solution: the sterilization logistics system further comprises an empty vehicle cache region, the two sides of the sterilization cabinet are respectively provided with a cabinet entering cache region and a cabinet exiting cache region, an empty tray cache track is arranged between the tray loader and the tray unloader, and the two ends of the empty tray cache track are respectively provided with a tray stacking machine and a tray disassembling machine.

As a further improvement of the above technical solution: an empty transfer track is arranged between the tray rack input track and the tray rack output track.

As a further improvement of the above technical solution: the tray input track and the tray output track are positioned above the tray backflow track.

Compared with the prior art, the utility model has the advantages of: the utility model discloses a sterilization logistics system, adopt the manipulator to combine to transport anchor clamps and realize the loading and unloading of tray and tray frame, it has a pair of loading and unloading dish mechanism and a pair of loading and unloading frame mechanism to integrate on the transport anchor clamps, a pair of loading and unloading dish mechanism can snatch the tray that the tray input track was transported from one by one and pack into the tray frame, or take out each tray in the tray frame one by one and shift to the tray output track, a pair of loading and unloading frame mechanism can shift the tray frame to the tray frame output track and pile up neatly, or stack up the tray frame layer by layer unstacking of piling up that the tray frame input track was transported from one, be used for the follow-up tray to pack into wherein; the tray is supported by the tray frame, and the tray frame is stacked layer by layer, so that the structure is simple and reliable, the problem that the tray is easy to deform is effectively solved, and the smooth operation of a sterilization logistics system is favorably kept; the manipulator is combined with the transfer device, so that the full-automatic online sterilization and cyclic conveying of the preparation products is realized, and the automation degree of the system is greatly improved.

Drawings

Fig. 1 is a schematic front view of the manipulator of the present invention.

FIG. 2 is a schematic diagram of a side view structure of a manipulator in the present invention

Fig. 3 is a schematic perspective view of the transfer fixture of the present invention.

Fig. 4 is a partially enlarged view of fig. 3.

Fig. 5 is a schematic structural diagram of the sterilization logistics system of the present invention.

Fig. 6 is a schematic flow chart of the sterilization logistics system of the present invention.

Fig. 7 is a schematic view of the operation flow of the robot of the present invention.

Fig. 8 is a schematic structural view of a tray return rail according to the present invention.

The reference numerals in the figures denote: 1. a manipulator; 2. transferring a clamp; 21. a clamp frame; 22. a tray loading and unloading mechanism; 221. a slide rail; 222. a slider; 223. loading and unloading a tray clamping jaw; 224. a connecting plate; 23. a loading and unloading frame mechanism; 231. a loading and unloading frame clamping jaw; 232. a rotating shaft; 3. a tray; 4. a tray rack; 5. a tray input track; 6. a tray output track; 7. a pallet rack input track; 8. a tray rack output track; 9. a tray loader; 10. entering a cabinet cache area; 11. a sterilization cabinet; 12. a cabinet-out cache area; 13. an empty buffer area; 14. a transfer device; 15. caching tracks in an empty disk; 151. a disc stacking machine; 152. a tray dismounting machine; 16. a disc unloading machine; 17. sterilizing the trolley; 18. an empty transfer track; 19. the tray flows back to the track.

Detailed Description

The invention is described in further detail below with reference to the drawings and specific examples.

Fig. 1 to 8 show an embodiment of the utility model discloses sterilization logistics system, including tray loader 9, sterilization cabinet 11, unload tray machine 16, sterilization dolly 17, still include manipulator 1, transport anchor clamps 2, tray input track 5, tray output track 6, tray frame input track 7, tray frame output track 8 and transfer device 14, transport anchor clamps 2 includes anchor clamps frame 21, a pair of handling dish mechanism 22 and a pair of handling frame mechanism 23, anchor clamps frame 21 links to each other with manipulator 1, a pair of handling frame mechanism 23 divide locates the both ends of anchor clamps frame 21, a pair of handling dish mechanism 22 is located between a pair of handling frame mechanism 23, tray loader 9 docks with manipulator 1 through tray input track 5, manipulator 1 docks with unloading tray machine 16 through tray output track 6, be equipped with tray backflow track 19 between tray loader 9 and the unloading tray machine 16.

The sterilizing logistics system adopts the mechanical arm 1 to combine with the transfer clamp 2 to realize the loading and unloading of the trays 3 and the tray frames 4, the transfer clamp 2 is integrated with a pair of loading and unloading tray mechanisms 22 and a pair of loading and unloading frame mechanisms 23, the pair of loading and unloading tray mechanisms 22 can grab the trays 3 conveyed by the tray input track 5 one by one and load the trays into the tray frames 4, or take out the trays 3 in the tray frames 4 one by one and transfer the trays to the tray output track 6, the pair of loading and unloading frame mechanisms 23 can transfer the tray frames 4 to the tray frame output track 8 for stacking and unstacking, or unstacking the stacked tray frames 4 conveyed by the tray frame input track 7 one by one for loading the subsequent trays 3 into the tray frames; the tray 3 is supported by the tray frame 4, and the tray frame 4 is stacked layer by layer, so that the structure is simple and reliable, the problem that the tray 3 is easy to deform is effectively solved, and the smooth operation of a sterilization logistics system is favorably kept; the manipulator 1 is combined with a transfer device 14 (such as an AGV transfer trolley, a conveying track and the like), so that the full-automatic online sterilization circulating conveying of the preparation products is realized, and the automation degree of the system is greatly improved.

Further, in the present embodiment, the mounting/demounting frame mechanism 23 includes a mounting/demounting frame jaw 231 and a rotating shaft 232 for driving the mounting/demounting frame jaw 231 to be turned upside down, the rotating shaft 232 is provided on the jig frame 21, and the mounting/demounting frame jaw 231 is provided on the rotating shaft 232. Before the tray frame 4 is grabbed, the rotating shaft 232 drives the loading and unloading frame clamping jaw 231 to turn to a high position to make room for the lower space, and after the manipulator 1 drives the loading and unloading frame mechanism 23 to take place, the rotating shaft 232 drives the loading and unloading frame clamping jaw 231 to turn to a low position to realize grabbing of the tray frame 4; after the transfer is completed, the rotating shaft 232 drives the loading and unloading frame clamping jaw 231 to turn upwards again, and the tray frame 4 can be separated from the loading and unloading frame clamping jaw 231. The mount/dismount mechanism 23 is simple and reliable in structure, and does not affect the operation of the mount/dismount mechanism 22. The two rotating shafts 232 can be respectively connected to the driving member and keep synchronous movement, or can be synchronously moved by a synchronous belt or other mechanisms.

In the present embodiment, preferably, two attachment/detachment frame jaws 231 are provided and are provided at both ends of the rotary shaft 232. When grabbing the tray frame 4, four total loading and unloading frame clamping jaws 231 act on the tray frame 4, so that the stability is better.

Further, in the present embodiment, the disk loading and unloading mechanism 22 includes a slide rail 221, a slider 222 capable of reciprocating along the slide rail 221, and a disk loading and unloading gripping jaw 223, the slide rail 221 is provided on the jig frame 21, and the disk loading and unloading gripping jaw 223 is provided on the slider 222. Grabbing the pallet 3, wherein the two sliding blocks 222 are far away from each other to drive the loading and unloading tray clamping jaws 223 at the two sides to be far away from each other, so that a middle space is reserved, after the manipulator 1 drives the loading and unloading tray mechanism 22 to be in place, the two sliding blocks 222 are close to each other to drive the loading and unloading tray clamping jaws 223 at the two sides to be close to each other, and grabbing of the pallet 3 is realized; after the pallet is transferred to the proper position, the two sliders 222 are separated from each other again to drive the loading and unloading tray clamping jaws 223 at the two sides to be separated from each other, and the pallet 3 can be separated from the loading and unloading tray clamping jaws 223. The structure of the tray assembly mechanism 22 is simple and reliable. The slider 222 may be moved back and forth by an air cylinder or the like.

In the preferred embodiment, two slide rails 221 and two sliders 222 are disposed in one-to-one correspondence, a connecting plate 224 is disposed between the two sliders 222, and two loading/unloading tray clamping jaws 223 are disposed at two ends of the connecting plate 224. When grabbing the tray 3, four total loading and unloading tray clamping jaws 223 act on the tray 3, and the stability is better.

As a preferred technical solution, in this embodiment, the sterilization logistics system further includes an empty car buffer area 13, a cabinet entering buffer area 10 and a cabinet exiting buffer area 12 are respectively disposed on two sides of the sterilization cabinet 11, an empty disc buffer track 15 is disposed between the disc loader 9 and the disc unloader 16, and a disc stacking machine 151 and a disc disassembling machine 152 are respectively disposed on two ends of the empty disc buffer track 15. Each cache region and each cache track can provide cache between the upstream and downstream ring sections; in this embodiment, an empty transfer rail 18 is provided between the tray rack input rail 7 and the tray rack output rail 8, so that the empty sterilization trolley 17 can be transferred between the tray rack input rail 7 and the tray rack output rail 8.

In the present embodiment, the tray input rail 5 and the tray output rail 6 are preferably located above the tray return rail 19. The arrangement mode is beneficial to reducing the space occupied by the system, and the structure is more compact and reasonable.

The working flow of the sterilization logistics system is as follows:

1) the fully sterilized trolley 17 which finishes sterilization is conveyed to the mechanical arm 1 through the transfer device 14, the mechanical arm 1 sequentially grabs the trays 3 and the empty tray racks 4 loaded with full products to set positions for unloading (taking out the trays 3 from the tray racks 4 one by one) and unstacking (taking out stacked tray racks 4 layer by layer), and the unloaded tray racks 4 are transferred to the tray rack output track 8 or transferred to the empty buffer area 13 for buffer storage and standby;

2) the trays 3 filled with the products are conveyed to a tray unloading machine 16 by a tray output rail 6 one by one for unloading the trays and discharging bottles, the products flow into the next working procedure, and the emptied trays 3 are conveyed to a tray loading machine 9 for recycling through a tray return rail 19 in a backflow mode or conveyed to an empty tray cache rail 15 for caching for standby;

3) filling the sealed preparation product to be sterilized into the tray 3 through the tray filling machine 9;

4) the tray 3 filled with the product to be sterilized is output to a set position by the tray input track 5;

5) the manipulator 1 sequentially grabs an empty tray rack 4 and a tray 3 loaded with products for loading (loading the tray 3 into the tray rack 4) and stacking (stacking the tray racks 4 layer by layer);

6) after loading and stacking are completed, the transfer device 14 is conveyed to the cabinet entering cache region 10 in a full vehicle, enters the sterilization cabinet 11 through the cabinet entering conveying track for sterilization, is output through the cabinet exiting conveying track after sterilization is completed, and enters the cabinet exiting cache region 12 for caching.

Although the present invention has been described with reference to the preferred embodiments, it is not intended to limit the present invention. The technical solution of the present invention can be used by anyone skilled in the art to make many possible variations and modifications, or to modify equivalent embodiments, without departing from the scope of the technical solution of the present invention, using the technical content disclosed above. Therefore, any simple modification, equivalent change and modification made to the above embodiments by the technical entity of the present invention should fall within the protection scope of the technical solution of the present invention.

Claims (8)

1. The utility model provides a sterilization logistics system, includes tray loader (9), sterilization cabinet (11), unloads dish machine (16), sterilization dolly (17), its characterized in that: also comprises a manipulator (1), a transferring clamp (2), a tray input track (5), a tray output track (6), a tray frame input track (7), a tray frame output track (8) and a transferring device (14), the transfer clamp (2) comprises a clamp frame (21), a pair of loading and unloading disc mechanisms (22) and a pair of loading and unloading frame mechanisms (23), the clamp frame (21) is connected with the manipulator (1), a pair of loading and unloading frame mechanisms (23) are respectively arranged at two ends of the clamp frame (21), a pair of loading and unloading disc mechanisms (22) are arranged between the pair of loading and unloading frame mechanisms (23), the tray loader (9) is butted with the manipulator (1) through the tray input track (5), the manipulator (1) is butted with the tray unloader (16) through a tray output track (6), a tray backflow track (19) is arranged between the tray loader (9) and the tray unloader (16).

2. The sterilization logistics system of claim 1, wherein: the loading and unloading frame mechanism (23) comprises loading and unloading frame clamping jaws (231) and a rotating shaft (232) used for driving the loading and unloading frame clamping jaws (231) to overturn up and down, the rotating shaft (232) is arranged on the clamp frame (21), and the loading and unloading frame clamping jaws (231) are arranged on the rotating shaft (232).

3. The sterilization logistics system of claim 2, wherein: the two clamping jaws (231) of the loading and unloading frame are arranged at two ends of the rotating shaft (232).

4. The sterilization logistics system of claim 1, wherein: the disc loading and unloading mechanism (22) comprises a slide rail (221), a slide block (222) capable of reciprocating along the slide rail (221), and a disc loading and unloading clamping jaw (223), wherein the slide rail (221) is arranged on the clamp frame (21), and the disc loading and unloading clamping jaw (223) is arranged on the slide block (222).

5. The sterilization logistics system of claim 4, wherein: the sliding rails (221) and the sliding blocks (222) are arranged in a one-to-one correspondence mode, a connecting plate (224) is arranged between the two sliding blocks (222), and the two loading and unloading disc clamping jaws (223) are arranged at two ends of the connecting plate (224).

6. The sterilization logistics system of any one of claims 1 to 5, wherein: still include empty car buffer memory (13), the both sides of sterilization cabinet (11) are equipped with respectively and enter cabinet buffer memory (10) and go out cabinet buffer memory (12), be equipped with empty dish buffer memory track (15) between sabot machine (9) and the dish machine of unloading (16), empty dish buffer memory track (15) both ends set up respectively and fold dish machine (151) and tear a set machine (152).

7. The sterilization logistics system of claim 6, wherein: an empty transfer track (18) is arranged between the tray rack input track (7) and the tray rack output track (8).

8. The sterilization logistics system of any one of claims 1 to 5, wherein: the tray input rail (5) and the tray output rail (6) are positioned above the tray return rail (19).

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