CN211966955U - Sphere grinding device for automatic seat shaft of automobile - Google Patents

Sphere grinding device for automatic seat shaft of automobile Download PDF

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Publication number
CN211966955U
CN211966955U CN201921503884.7U CN201921503884U CN211966955U CN 211966955 U CN211966955 U CN 211966955U CN 201921503884 U CN201921503884 U CN 201921503884U CN 211966955 U CN211966955 U CN 211966955U
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star wheel
shaft
grinding
belt pulley
transmission
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CN201921503884.7U
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Chinese (zh)
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周剑辉
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Ningbo Xinjinghua Shaft Co ltd
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Ningbo Xinjinghua Shaft Co ltd
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Abstract

The utility model relates to the technical field of automatic shaft processing equipment, in particular to a spherical grinding device of an automatic seat shaft of an automobile, which comprises a frame, a main shaft, a star wheel, a rotary driver, a transmission mechanism, a friction mechanism, a conical surface grinding mechanism, a feeding mechanism and a discharging mechanism; the main shaft is rotatably and horizontally arranged on the frame, the star wheel is fixedly arranged at one end of the main shaft, and the rotary driver is in transmission connection with the other end of the main shaft; the friction mechanism is positioned below the star wheel, the working surface of the friction mechanism is coaxially sleeved on the outer side of the star wheel, and the main shaft is in transmission connection with the working shaft of the friction mechanism through the transmission mechanism; the conical surface grinding mechanism is arranged at the side below the star wheel, the axis of the conical surface grinding mechanism is horizontally arranged and is vertical to the axis of the main shaft, and the axis of the seat shaft is intersected with the working surface of the conical surface grinding mechanism in a working state; the device has the advantages that the device can automatically feed and discharge materials, and the working efficiency is high; and the spherical surface shape and the size of the formed seat shaft are uniform, and the quality is high.

Description

Sphere grinding device for automatic seat shaft of automobile
Technical Field
The utility model relates to an axle automatic processing equipment technical field, concretely relates to sphere grinding device of automatic seat axle of car.
Background
The electric seat can be adjusted by controlling the motor to adjust the front and back position, the up and down height and the backrest angle of the seat, and the electric seat is more luxurious and can also adjust thigh support, waist support and the like.
The whole system of the electric seat is generally composed of a bidirectional motor, a transmission device, a seat adjuster and the like. The motors mostly adopt permanent magnet type motors with small volume and large power, and are generally controlled by a switch arranged on a left seat side plate or a left door handrail, and the switch can enable one motor to move in different directions. After the switch is switched on, the power of the motor drives the flexible shaft to rotate through the gear and the driving shaft, and then the seat adjuster is driven to move. When the regulator reaches the end of the travel, the flexible shaft stops rotating, so that the motor still rotates, and the power of the motor is absorbed by the rubber coupling to prevent the motor from being overloaded and damaged in case the seat is clamped. When the control switch is powered off, the return spring can separate the plunger of the solenoid valve from the claw-shaped joint and return the plunger to the original position. To prevent overloading of the motor, most permanent magnet motors incorporate fuses. The number of motors depends on the type of power seat, and four motors are usually installed for two-way moving seats, and the power seat can use up to eight motors.
The transmission device of the electric seat comprises a speed changer, a coupling device and an electromagnetic valve. The seat regulator consists of screw jack and gear transmission mechanism. A coupling is arranged between the motor and the speed changer, and the transmission device and the seat adjuster are connected by a flexible shaft. The requirement on the seat shaft is not high, and the current factory mainly uses precision equipment to process the seat shaft, so that the precision equipment is high in cost, a numerical control operator is required to operate and control the seat shaft, a large amount of cost is wasted, and equipment which is low in cost and can grind the spherical surface of the seat shaft in batches is required.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a sphere grinding device of an automatic seat shaft of an automobile, which has the advantages of automatic feeding and discharging and high working efficiency; and the spherical surface shape and the size of the formed seat shaft are uniform, and the quality is high.
To achieve the purpose, the utility model adopts the following technical proposal:
the spherical surface grinding device for the automatic seat shaft of the automobile comprises a frame, a main shaft, a star wheel, a rotary driver, a transmission mechanism, a friction mechanism, a conical surface grinding mechanism, a feeding mechanism and a discharging mechanism;
the main shaft is rotatably and horizontally arranged on the frame, the star wheel is fixedly arranged at one end of the main shaft, and the rotary driver is in transmission connection with the other end of the main shaft;
the friction mechanism is positioned below the star wheel, the working surface of the friction mechanism is coaxially sleeved on the outer side of the star wheel, and the main shaft is in transmission connection with the working shaft of the friction mechanism through the transmission mechanism;
the conical surface grinding mechanism is arranged at the side below the star wheel, the axis of the conical surface grinding mechanism is horizontally arranged and is vertical to the axis of the main shaft, and the axis of the seat shaft is intersected with the working surface of the conical surface grinding mechanism in a working state;
the feeding mechanism and the discharging mechanism are both fixedly arranged on the rack, the feeding mechanism is arranged right above the star wheel, and the feeding end of the discharging mechanism is right opposite to the discharging end of the star wheel;
the transmission mechanism comprises a first transmission shaft, a second transmission shaft, a third transmission shaft and a V-shaped synchronous belt transmission mechanism, the first transmission shaft and the second transmission shaft are rotatably and horizontally arranged on the rack, one end of the first transmission shaft is connected with the main shaft through the third transmission shaft, the other end of the first transmission shaft is connected with one end of the second transmission shaft through the V-shaped synchronous belt transmission mechanism in a transmission manner, and the other end of the second transmission shaft is in friction mechanism with a working shaft which is coaxially and fixedly connected.
As a preferred scheme of a sphere grinding device of an automobile automatic seat shaft, a friction mechanism comprises a first belt pulley, a second belt pulley, a third belt pulley and a belt, wherein the first belt pulley and the second belt pulley are respectively arranged on the same side in the radial direction of a star wheel, the third belt pulley is arranged on the other side in the radial direction of the star wheel, the first belt pulley and the second belt pulley are respectively positioned on the upper side and the lower side of a horizontal plane where the axis of the star wheel is positioned, the third belt pulley is positioned below the horizontal plane where the axis of the star wheel is positioned, and a transmission mechanism is in transmission connection with one of the first belt pulley, the second belt pulley or the third belt pulley;
the inner ring of the belt is wound on the first belt pulley, the second belt pulley and the third belt pulley, and the part of the outer ring of the belt, which is positioned between the first belt pulley and the third belt pulley, is wound and abutted against the outer circumferential surface of the star wheel.
As a preferred scheme of the sphere grinding device of the automatic seat shaft of the automobile, the conical surface grinding mechanism comprises a grinding machine and a grinding wheel fixedly arranged on a working shaft of the grinding machine, the outer circumferential surface of the grinding wheel is a concave surface, the grinding wheel is arranged at the lower side of the star wheel, the axis of the grinding wheel is horizontally arranged and is vertical to the axis of the main shaft, and the axis of the seat shaft is intersected with the working surface of the grinding wheel in a working state.
As an optimal scheme of the sphere grinding device for the automatic automobile seat shaft, the feeding mechanism comprises a first fixing plate and a second fixing plate which are fixedly mounted on a rack, a first guide plate with adjustable height is mounted on the first fixing plate, a second guide plate with adjustable height is mounted on the second fixing plate, the first guide plate and the second guide plate are both suspended above the star wheel, the extension lines of the length directions of the first guide plate and the second guide plate are intersected with the axis of the star wheel, the maximum distance between the bottom ends of the first guide plate and the second guide plate and the outer circumferential surface of the star wheel is larger than the diameter of a motor shaft and smaller than the diameter of the motor shaft, and the minimum distance between the bottom ends of the first guide plate and the second guide plate and the outer circumferential surface of the star wheel is smaller than the diameter of the motor shaft.
As an optimal scheme of the spherical grinding device for the automatic seat shaft of the automobile, the discharging mechanism comprises a third material guide plate and a material storage tank, the feeding end of the third material guide plate is arranged between the discharge holes of the star wheel and the belt, the distance between the third material guide plate and the belt is smaller than the radius of the seat shaft, the discharge end of the third material guide plate inclines upwards and is fixedly connected with the feeding end of the material storage tank, and the material storage tank is horizontally arranged.
As an optimal scheme of the spherical grinding device of the automatic automobile seat shaft, the feeding mechanism further comprises a clamping plate, the clamping plate is fixedly connected with a first fixing plate and a second fixing plate, the clamping plate is vertically arranged on the outer sides of two end faces of the star wheel, the working face of the clamping plate is parallel to the end face of the star wheel, and the clamping plate covers the part, located outside the working section of the conical grinding mechanism, of the end face of the star wheel.
The utility model has the advantages that:
the rotary driver works to drive the main shaft to rotate, the main shaft drives the star wheel to rotate, and then the conical surface grinding mechanism is started and the working surface of the conical surface grinding mechanism idles beside the lower side of the star wheel;
a worker stacks a large number of seat shafts on the star wheel at one time and clamps the seat shafts between the first material guide plate and the second material guide plate, and when the star wheel rotates, the groove position of the star wheel moves the seat shafts out one by one between the second material guide plate and the outer circumferential surface of the star wheel;
the main shaft is in transmission connection with a third belt pulley through a transmission mechanism, the third belt pulley rotates while the main shaft rotates, so that the belt is wound on the star wheel and moves rapidly, the seat shaft falling onto the star wheel working groove moves along with the star wheel in a circular mode around the axis of the main shaft, and the seat shaft is supported by the belt from the side face and the lower part so that the seat shaft cannot be separated from the working groove of the star wheel; meanwhile, a seat shaft embedded in the star wheel working groove rapidly rotates under the friction action of a belt, and each part of the suspension end of the seat shaft is ground by the conical surface grinding mechanism to form a spherical surface;
the seat axle that finishes of polishing falls to friction mechanism from the star gear under the effect of gravity on, and the ejection of compact is accomplished on moving to discharge mechanism along with friction mechanism to the thickness.
1. The device has the advantages that the device can automatically feed and discharge materials, and the working efficiency is high;
2. the spherical surface shape and the size of the seat shaft formed by the device are uniform, and the quality is high.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below. It is obvious that the drawings described below are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be obtained from these drawings without inventive effort.
Fig. 1 is a perspective view of a spherical grinding device for an automatic seat shaft of an automobile according to an embodiment of the present invention;
fig. 2 is a side view of a spherical grinding device for an automatic seat shaft of an automobile according to an embodiment of the present invention;
FIG. 3 is a sectional view taken along line A-A of FIG. 2;
fig. 4 is a front view of a spherical grinding device for an automatic seat shaft of an automobile according to an embodiment of the present invention;
fig. 5 is a perspective view of a part of the structure of a spherical grinding device for an automatic seat shaft of an automobile according to an embodiment of the present invention;
fig. 6 is an exploded perspective view of a feeding mechanism of a spherical grinding device for an automatic seat shaft of an automobile according to an embodiment of the present invention;
fig. 7 is a perspective view of a part of the structure of a spherical grinding device for an automatic seat shaft of an automobile according to an embodiment of the present invention;
in the figure:
1. a frame;
2. a main shaft;
3. a star wheel;
4. a rotary driver;
5. a transmission mechanism; 5a, a first transmission shaft; 5b, a second transmission shaft; 5c, a third transmission shaft; 5d, a V-shaped synchronous belt transmission mechanism; 5e, a gear transmission mechanism;
6. a friction mechanism; 6a, a first belt pulley; 6b, a second belt pulley; 6c, a third belt pulley; 6d, a belt;
7. a conical surface grinding mechanism; 7a, a grinding wheel machine; 7b, grinding the grinding wheel;
8. a feeding mechanism; 8a, a first fixing plate; 8b, a second fixing plate; 8b1, a first oblong hole; 8c, a first material guide plate; 8d, a second material guide plate; 8d1, a second oblong hole; 8e, a splint; 8e1, first splint; 8e2, second splint; 8e3, third splint; 9. a discharging mechanism; 9a, a third material guide plate; 9b and a storage tank.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; for a better understanding of the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. are used to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not indicated or implied that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore, the terms describing the positional relationship in the drawings are used only for illustrative purposes and are not to be construed as limiting the present patent, and the specific meaning of the terms will be understood by those skilled in the art according to the specific circumstances.
In the description of the present invention, unless otherwise explicitly specified or limited, the term "connected" or the like, if appearing to indicate a connection relationship between the components, is to be understood broadly, for example, as being either a fixed connection, a detachable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other components or may be in an interactive relationship with one another. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 7, the sphere grinding device for the automatic seat shaft of the automobile comprises a frame 1, a main shaft 2, a star wheel 3, a rotary driver 4, a transmission mechanism 5, a friction mechanism 6, a conical surface grinding mechanism 7, a feeding mechanism 8 and a discharging mechanism 9;
the main shaft 2 is rotatably and horizontally arranged on the frame 1, the star wheel 3 is fixedly arranged at one end of the main shaft 2, and the rotary driver 4 is in transmission connection with the other end of the main shaft 2;
the friction mechanism 6 is positioned below the star wheel 3, the working surface of the friction mechanism 6 is coaxially sleeved on the outer side of the star wheel 3, and the main shaft 2 is in transmission connection with the working shaft of the friction mechanism 6 through the transmission mechanism 5;
the conical surface grinding mechanism 7 is arranged at the side below the star wheel 3, the axis of the conical surface grinding mechanism 7 is horizontally arranged and is vertical to the axis of the main shaft 2, and the axis of the seat shaft is intersected with the working surface of the conical surface grinding mechanism 7 in a working state;
the feeding mechanism 8 and the discharging mechanism 9 are fixedly mounted on the frame 1, the feeding mechanism 8 is arranged right above the star wheel 3, and the feeding end of the discharging mechanism 9 is opposite to the discharging end of the star wheel 3.
The rotary driver 4 is a frameless brushless motor installed inside a shell of the frame 1, the spindle 2 is a spindle fixedly installed inside a rotor of the frameless brushless motor, the rotary driver 4 works to drive the spindle 2 to rotate, the spindle 2 drives the star wheel 3 to rotate, meanwhile, the spindle 2 drives a working surface of the friction mechanism 6 to move towards a direction opposite to the tangential direction of rotation of the star wheel 3 through the transmission mechanism 5, then, the conical grinding mechanism 7 is started to enable the working surface to idle at the side below the star wheel 3, then, a worker stacks a seat shaft above the star wheel 3 through the feeding mechanism 8, the seat shaft gradually falls between a discharging end of the feeding mechanism 8 and an outer circular surface of the star wheel 3 and is rotated and moved out by the star wheel 3, the seat shaft entering a working groove of the star wheel 3 moves between the outer circular surface of the star wheel 3 and the working surface of the friction mechanism 6, and the seat shaft is also pushed to rotate by the friction mechanism 6 while revolving around the axis of the spindle 2, thereby make the high-speed rotation of one end of seat axle and pass through the work interval of conical surface grinding mechanism 7 gradually, and then make the one end of seat axle polished into the sphere by conical surface grinding mechanism 7, the seat axle that finishes of polishing drops to friction mechanism 6 from star gear 3 under the effect of gravity on, and the ejection of compact is accomplished along with friction mechanism 6 removes to discharge mechanism 9 to the thickness.
The friction mechanism 6 comprises a first belt pulley 6a, a second belt pulley 6b, a third belt pulley 6c and a belt 6d, the first belt pulley 6a and the second belt pulley 6b are respectively arranged on the same side of the star wheel 3 in the radial direction, the third belt pulley 6c is arranged on the other side of the star wheel 3 in the radial direction, the first belt pulley 6a and the second belt pulley 6b are respectively positioned on the upper side and the lower side of the horizontal plane where the axis of the star wheel 3 is positioned, the third belt pulley 6c is positioned below the horizontal plane where the axis of the star wheel 3 is positioned, and the transmission mechanism 5 is in transmission connection with one of the first belt pulley 6a, the second belt pulley 6b or the third belt pulley 6 c;
the inner ring of the belt 6d is wound on the first belt pulley 6a, the second belt pulley 6b and the third belt pulley 6c, and the part of the outer ring of the belt 6d, which is positioned between the first belt pulley 6a and the third belt pulley 6c, is wound and tightly propped against the outer circumferential surface of the star wheel 3;
as shown in fig. 3, the main shaft 2 is in transmission connection with a third belt pulley 6c through a transmission mechanism 5, the third belt pulley 6c rotates while the main shaft 2 rotates, so that the belt 6d winds around the star wheel 3 and moves rapidly, the seat shaft falling onto the working groove of the star wheel 3 performs circular motion around the axis of the main shaft 2 along with the star wheel 3, and the belt 6d supports the seat shaft from the side and below so as not to be disengaged from the working groove of the star wheel 3; meanwhile, the seat shaft clamped by the working groove of the star wheel 3 rapidly rotates under the friction action of the belt 6d, so that each part of the suspended end of the seat shaft can be polished by the conical surface grinding mechanism 7.
Drive mechanism 5 is including first transmission shaft 5a, second transmission shaft 5b, third transmission shaft 5c and V type synchronous belt drive mechanism 5d, first transmission shaft 5a and second transmission shaft 5b all can rotate horizontal installation in frame 1, the one end of first transmission shaft 5a is connected through third transmission shaft 5c and 2 transmissions of main shaft, the other end of first transmission shaft 5a passes through V type synchronous belt drive mechanism 5d and is connected with the one end transmission of second transmission shaft 5b, the coaxial fixed connection of working shaft of the other end friction mechanism 6 of second transmission shaft 5 b.
As shown in fig. 5, the rotation driver 4 drives the spindle 2 to rotate, the spindle 2 drives the first transmission shaft 5a to rotate through the third transmission shaft 5c, the first transmission shaft 5a drives the second transmission shaft 5b to rotate through the V-shaped synchronous belt transmission mechanism 5d, and the second transmission shaft 5b drives the third belt pulley 6c to rotate through the rigid coupling, so that the purpose that the spindle 2 drives the friction mechanism 6 to work through the transmission mechanism 5 is achieved.
The conical surface grinding mechanism 7 comprises a grinding wheel machine 7a and a grinding wheel 7b fixedly installed on a working shaft of the grinding wheel machine 7a, the outer circumferential surface of the grinding wheel 7b is a concave surface, the grinding wheel 7b is arranged on the lower side of the star wheel 3, the axis of the grinding wheel 7b is horizontally arranged and is perpendicular to the axis of the main shaft 2, and the axis of the seat shaft is intersected with the working surface of the grinding wheel 7b in a working state.
As shown in fig. 5, under the combined action of the star wheel 3 and the friction mechanism 6, several seat shafts revolve around the axis of the spindle 2 and rotate at high speed through the working interval of the grinding wheel 7b, so that the end portions of the seat shafts are ground into a spherical surface by the concave surface of the grinding wheel 7 b.
The feeding mechanism 8 comprises a first fixing plate 8a and a second fixing plate 8b which are fixedly mounted on the rack 1, a first material guide plate 8c with adjustable height is mounted on the first fixing plate 8a, a second material guide plate 8d with adjustable height is mounted on the second fixing plate 8b, the first material guide plate 8c and the second material guide plate 8d are both suspended above the star wheel 3, extension lines of the length directions of the first material guide plate 8c and the second material guide plate 8d are both intersected with the axis of the star wheel 3, the maximum distance between the bottom ends of the first material guide plate 8c and the second material guide plate 8d and the outer circumferential surface of the star wheel 3 is larger than the diameter of the motor shaft and smaller than twice of the diameter of the motor shaft, and the minimum distance between the bottom ends of the first material guide plate 8c and the second material guide plate 8d and the outer circumferential surface of the star wheel 3 is.
As shown in fig. 6, the first fixing plate 8a and the second fixing plate 8b are horizontal plates fixedly mounted on the frame 1 and suspended over the star wheel 3, the second fixing plate 8b is provided with two first oblong holes 8b1 which are horizontal and parallel to each other, the second material guiding plate 8d is provided with a second oblong hole 8d1 which is vertically arranged in the length direction, the second fixing plate 8b and the second material guiding plate 8d are fixedly connected by passing through the first oblong hole 8b1 and the second oblong hole 8d1 through bolts, a worker can adjust the second material guiding plate 8d left and right through the first oblong hole 8b1 or adjust the second material guiding plate 8d up and down through the second oblong hole 8d1, so that the second material guiding plate 8d can be properly adjusted in position on the second fixing plate 8b, and the distance between the second material guiding plate 8d and the outer circumferential surface of the star wheel 3 is larger than the diameter of the seat shaft and smaller than twice of the diameter of the seat shaft;
similarly, the structure of the first fixing plate 8a is the same as that of the second fixing plate 8b, the structure of the first material guiding plate 8c is the same as that of the second material guiding plate 8d, and the installation manners of the first fixing plate 8a and the first material guiding plate 8c are the same as those of the second fixing plate 8b and the second material guiding plate 8d, so that the seat shafts cannot roll out from the gap between the second material guiding plate 8d and the star wheel 3, and only one seat shaft can be taken out from the gap between the first material guiding plate 8c and the star wheel 3 at a time when the star wheel 3 rotates, so that a worker can stack a large number of seat shafts on the star wheel 3 at a time and clamp the seat shafts between the first material guiding plate 8c and the second material guiding plate 8d, and the work groove of the star wheel 3 moves out the seat shafts one by one between the outer circumferential surfaces of the second material guiding plate 8d and the star wheel 3 when the star wheel 3 rotates.
The discharging mechanism 9 comprises a third material guiding plate 9a and a material storage tank 9b, the feeding end of the third material guiding plate 9a is arranged between the discharge holes of the star wheel 3 and the belt 6d, the distance between the third material guiding plate 9a and the belt 6d is smaller than the radius of the seat shaft, the discharging end of the third material guiding plate 9a inclines upwards and is fixedly connected with the feeding end of the material storage tank 9b, and the material storage tank 9b is horizontally arranged.
As shown in fig. 3, when the seat shaft moves to the discharge port of the star wheel 3 and the belt 6d, the seat shaft loses the lift of the belt 6d and falls from the groove of the star wheel 3 under the action of gravity, then the seat shaft moves toward the third material guide plate 9a along with the movement of the belt 6d, then the seat shaft is scooped up by the third material guide plate 9a and moves onto the material storage tank 9b one by one, and the seat shaft stays on the material storage tank 9b to wait for the worker to move away.
Feed mechanism 8 is still including splint 8e, splint 8e and first fixed plate 8a, second fixed plate 8b fixed connection, and the vertical setting of splint 8e is in the outside of 3 both ends faces of star gear, and splint 8 e's working face is parallel with the terminal surface of star gear 3, and splint 8e covers the part that 3 terminal surfaces of star gear lie in the 7 work intervals of conical surface grinding mechanism outside.
The clamping plate 8e comprises a first clamping plate 8e1, a second clamping plate 8e2 and a third clamping plate 8e3 which are asymmetrically arranged on the outer side of two end faces of the star wheel 3, wherein the first clamping plate 8e1 and the second clamping plate 8e2 are integrated and arranged between the star wheel 3 and the conical surface grinding mechanism 7, the third clamping plate 8e3 is arranged on one side of the star wheel 3 away from the conical surface grinding mechanism 7, the first clamping plate 8e1 is a V-shaped baffle, the second clamping plate 8e2 and the third clamping plate 8e3 are fan-ring-shaped baffles, the first clamping plate 8e1 shields a V-shaped interval formed by combining the first material guide plate 8c and the second material guide plate 8d and close to the opening of the conical surface grinding mechanism 7, the second clamping plate 8e2 shields the part of the end face of the star wheel 3 facing the grinding mechanism 7 and located outside the working interval of the grinding mechanism 7, and the third clamping plate 8e3 covers the symmetrical part of the conical surface of the working interval of the star wheel mechanism 3 located, the first clamping plate 8e1 and the second clamping plate 8e2 are used for guiding the seat shaft towards the distance between one end of the bevel grinding mechanism 7 and the bevel grinding mechanism 7, so that all the seat shafts can be ground at the same distance as the bevel grinding mechanism 7, and the third clamping plate 8e3 is used for ensuring that the seat shafts cannot move away from the bevel grinding mechanism 7 during grinding, so that the spherical end face seat shafts with uniform specifications are obtained.
The utility model discloses a theory of operation:
the rotary driver 4 works to drive the spindle 2 to rotate, the spindle 2 drives the star wheel 3 to rotate, and then the conical surface grinding mechanism 7 is started and enables the working surface of the conical surface grinding mechanism to idle at the side below the star wheel 3;
a worker stacks a large number of seat shafts on the star wheel 3 at one time and clamps the seat shafts between the first material guide plate 8c and the second material guide plate 8d, and when the star wheel 3 rotates, the groove part of the star wheel moves the seat shafts out one by one between the second material guide plate 8d and the outer circumferential surface of the star wheel 3;
the main shaft 2 is in transmission connection with a third belt pulley 6c through a transmission mechanism 5, the third belt pulley 6c rotates when the main shaft 2 rotates, so that a belt 6d is wound on the star wheel 3 and moves rapidly, the seat shaft falling onto the working groove of the star wheel 3 moves circularly around the axis of the main shaft 2 along with the star wheel 3, and the belt 6d supports the seat shaft from the side and the lower part so that the seat shaft cannot be disengaged from the working groove of the star wheel 3; meanwhile, the seat shaft embedded in the working groove of the star wheel 3 rapidly rotates under the friction action of the belt 6d, and the conical surface grinding mechanism 7 polishes each part of the suspension end of the seat shaft to form a spherical surface;
the seat axle that finishes of polishing drops to friction mechanism 6 from star gear 3 under the effect of gravity on, and the ejection of compact is accomplished on moving to discharge mechanism 9 along with friction mechanism 6 to the thickness.
It should be understood that the above-described embodiments are merely illustrative of the preferred embodiments of the present invention and the technical principles thereof. It will be understood by those skilled in the art that various modifications, equivalents, changes, and the like can be made to the present invention. However, these modifications are within the scope of the present invention as long as they do not depart from the spirit of the present invention. In addition, certain terms used in the specification and claims of the present application are not limiting, but are used merely for convenience of description.

Claims (6)

1. A sphere grinding device of an automatic seat shaft of an automobile is characterized by comprising a frame (1), a main shaft (2), a star wheel (3), a rotary driver (4), a transmission mechanism (5), a friction mechanism (6), a conical surface grinding mechanism (7), a feeding mechanism (8) and a discharging mechanism (9);
the main shaft (2) is rotatably and horizontally arranged on the frame (1), the star wheel (3) is fixedly arranged at one end of the main shaft (2), and the rotary driver (4) is in transmission connection with the other end of the main shaft (2);
the friction mechanism (6) is positioned below the star wheel (3), the working surface of the friction mechanism (6) is coaxially sleeved on the outer side of the star wheel (3), and the main shaft (2) is in transmission connection with the working shaft of the friction mechanism (6) through the transmission mechanism (5);
the conical surface grinding mechanism (7) is arranged at the side below the star wheel (3), the axis of the conical surface grinding mechanism (7) is horizontally arranged and is vertical to the axis of the main shaft (2), and the axis of the seat shaft is intersected with the working surface of the conical surface grinding mechanism (7) in a working state;
the feeding mechanism (8) and the discharging mechanism (9) are both fixedly arranged on the rack (1), the feeding mechanism (8) is arranged right above the star wheel (3), and the feeding end of the discharging mechanism (9) is right opposite to the discharging end of the star wheel (3);
drive mechanism (5) are including first transmission shaft (5a), second transmission shaft (5b), third transmission shaft (5c) and V type synchronous belt drive mechanism (5d), first transmission shaft (5a) and second transmission shaft (5b) all can rotate horizontal installation on frame (1), the one end of first transmission shaft (5a) is passed through third transmission shaft (5c) and main shaft (2) transmission and is connected, the other end of first transmission shaft (5a) passes through V type synchronous belt drive mechanism (5d) and is connected with the one end transmission of second transmission shaft (5b), the coaxial fixed connection of working shaft of the other end friction mechanism (6) of second transmission shaft (5 b).
2. The apparatus according to claim 1, wherein the friction mechanism (6) comprises a first pulley (6a) and a second pulley (6b), the star wheel driving mechanism comprises a third belt pulley (6c) and a belt (6d), wherein the first belt pulley (6a) and the second belt pulley (6b) are respectively arranged on the same side of the star wheel (3) in the radial direction, the third belt pulley (6c) is arranged on the other side of the star wheel (3) in the radial direction, the first belt pulley (6a) and the second belt pulley (6b) are respectively positioned on the upper side and the lower side of a horizontal plane where the axis of the star wheel (3) is positioned, the third belt pulley (6c) is positioned below the horizontal plane where the axis of the star wheel (3) is positioned, and a transmission mechanism (5) is in transmission connection with one of the first belt pulley (6a), the second belt pulley (6b) or the third belt pulley (6;
the inner ring of the belt (6d) is wound on the first belt pulley (6a), the second belt pulley (6b) and the third belt pulley (6c), and the part, located between the first belt pulley (6a) and the third belt pulley (6c), of the outer ring of the belt (6d) is wound and abutted against the outer circumferential surface of the star wheel (3).
3. The device for grinding the spherical surface of the automatic seat shaft of the automobile according to claim 1, wherein the conical surface grinding mechanism (7) comprises a grinding wheel machine (7a) and a grinding wheel (7b) fixedly arranged on a working shaft of the grinding wheel machine (7a), the outer circumferential surface of the grinding wheel (7b) is a concave surface, the grinding wheel (7b) is arranged on the lower side of the star wheel (3), the axis of the grinding wheel (7b) is horizontally arranged and is vertical to the axis of the spindle (2), and the axis of the seat shaft is intersected with the working surface of the grinding wheel (7b) in the working state.
4. The spherical grinding device for the automatic seat shaft of the automobile according to claim 1, wherein the feeding mechanism (8) comprises a first fixing plate (8a) and a second fixing plate (8b) fixedly installed on the frame (1), the first fixing plate (8a) is provided with a first material guide plate (8c) with adjustable height, the second fixing plate (8b) is provided with a second material guide plate (8d) with adjustable height, the first material guide plate (8c) and the second material guide plate (8d) are both suspended above the star wheel (3), the length direction extension lines of the first material guide plate (8c) and the second material guide plate (8d) are both intersected with the axis of the star wheel (3), the maximum distance between the bottom ends of the first material guide plate (8c) and the second material guide plate (8d) and the outer circumferential surface of the star wheel (3) is larger than two times of the diameter of the motor shaft, the minimum distance between the bottom ends of the first material guide plate (8c) and the second material guide plate (8d) and the outer circumferential surface of the star wheel (3) is smaller than the diameter of the motor shaft.
5. The device for grinding the spherical surface of the automatic seat shaft of the automobile as claimed in claim 2, wherein the discharging mechanism (9) comprises a third material guiding plate (9a) and a material storage tank (9b), the feeding end of the third material guiding plate (9a) is arranged between the star wheel (3) and the discharging port of the belt (6d), the distance between the third material guiding plate (9a) and the belt (6d) is smaller than the radius of the seat shaft, the discharging end of the third material guiding plate (9a) inclines upwards and is fixedly connected with the feeding end of the material storage tank (9b), and the material storage tank (9b) is arranged horizontally.
6. The automatic seat shaft spherical grinding device for the automobile according to claim 4, wherein the feeding mechanism (8) further comprises a clamping plate (8e), the clamping plate (8e) is fixedly connected with the first fixing plate (8a) and the second fixing plate (8b), the clamping plate (8e) is vertically arranged on the outer side of the two end faces of the star wheel (3), the working face of the clamping plate (8e) is parallel to the end face of the star wheel (3), and the clamping plate (8e) covers the part of the end face of the star wheel (3) which is located outside the working section of the conical grinding mechanism (7).
CN201921503884.7U 2019-09-10 2019-09-10 Sphere grinding device for automatic seat shaft of automobile Active CN211966955U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921503884.7U CN211966955U (en) 2019-09-10 2019-09-10 Sphere grinding device for automatic seat shaft of automobile

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921503884.7U CN211966955U (en) 2019-09-10 2019-09-10 Sphere grinding device for automatic seat shaft of automobile

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CN211966955U true CN211966955U (en) 2020-11-20

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Application Number Title Priority Date Filing Date
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112846980A (en) * 2021-02-08 2021-05-28 中稀依诺威(山东)磁性材料有限公司 Rotating wheel type double-side grinding feeding device with clamp
CN114683117A (en) * 2022-02-25 2022-07-01 拜罗智能产业技术研究院(山东)有限公司 Grinding assembly and method for radian and inclined plane
CN114684548A (en) * 2022-02-25 2022-07-01 拜罗智能产业技术研究院(山东)有限公司 Feeding device and feeding method for conveying special-shaped workpieces in circumferential direction
CN117564836A (en) * 2023-12-28 2024-02-20 广州奥图弹簧有限公司 Long spring end face grinding equipment

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112846980A (en) * 2021-02-08 2021-05-28 中稀依诺威(山东)磁性材料有限公司 Rotating wheel type double-side grinding feeding device with clamp
CN114683117A (en) * 2022-02-25 2022-07-01 拜罗智能产业技术研究院(山东)有限公司 Grinding assembly and method for radian and inclined plane
CN114684548A (en) * 2022-02-25 2022-07-01 拜罗智能产业技术研究院(山东)有限公司 Feeding device and feeding method for conveying special-shaped workpieces in circumferential direction
CN117564836A (en) * 2023-12-28 2024-02-20 广州奥图弹簧有限公司 Long spring end face grinding equipment
CN117564836B (en) * 2023-12-28 2024-04-12 广州奥图弹簧有限公司 Long spring end face grinding equipment

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