CN211949063U - Wall body forming equipment pours - Google Patents
Wall body forming equipment pours Download PDFInfo
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- CN211949063U CN211949063U CN201921956411.2U CN201921956411U CN211949063U CN 211949063 U CN211949063 U CN 211949063U CN 201921956411 U CN201921956411 U CN 201921956411U CN 211949063 U CN211949063 U CN 211949063U
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Abstract
The utility model discloses a casting wall forming device, which comprises two symmetrically arranged wall casting forming devices, wherein a locking device is arranged between the two wall casting forming devices; the wall pouring forming equipment comprises a moving vehicle and a module frame arranged on the moving vehicle; the moving vehicle comprises an automatic traveling vehicle, a positioning radar, a positioning electromagnet and an ECU (electronic control unit); the module frame comprises a combined module, a vibrating device, an automatic heating device and an electric demoulding device; the locking device comprises a cylindrical shell, an air cylinder and a clamping tongue, wherein the air cylinder extends into one end of the cylindrical shell, and an air cylinder seat is larger than the diameter of the cylindrical shell and is positioned outside the cylindrical shell. The utility model can extend the module frame as required, and can avoid the trouble of manual formwork support, thereby reducing labor intensity and liberating labor force; meanwhile, the pouring wall can be quickly solidified and automatically demoulded, so that the cost caused by using a demoulding agent and manually removing the mould is saved, and the automation degree and the working efficiency are improved.
Description
Technical Field
The utility model relates to a construction technical field, more specifically the utility model relates to a pour wall body former that says so.
Background
In the existing building construction process, a main structure of a building is usually poured firstly, and then a structure in the building is poured secondarily, and in the secondary pouring process, construction is carried out in the building, so that erection of a pouring formwork is complicated, and on one hand, a construction space is narrow, and erection and movement of the formwork by a constructor are inconvenient; on the other hand, the size of the template to be used is uneven, a plurality of templates need to be spliced for use, the spliced template has a crack phenomenon, the strength of a secondary poured concrete structure is greatly influenced, and meanwhile, the liquid level construction is inconvenient.
Therefore, how to provide a casting wall forming device with convenient use is a problem that needs to be solved urgently by the technical personnel in the field.
SUMMERY OF THE UTILITY MODEL
In view of the above, the utility model provides a casting wall forming device, the utility model can extend the module frame according to the needs, realize the formwork support of the casting wall, avoid the complexity of manual formwork support, thereby can reduce the labor intensity, liberate the labor force; meanwhile, the pouring wall can be quickly solidified and automatically demoulded, so that the cost caused by using a demoulding agent and manually removing the mould is saved, and the automation degree and the working efficiency are improved.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a pouring wall body forming device comprises two symmetrically arranged wall body pouring forming devices, and a locking device is arranged between the two wall body pouring forming devices;
the wall pouring forming equipment comprises a moving vehicle and a module frame arranged on the moving vehicle; the mobile vehicle comprises an automatic traveling vehicle, a positioning radar, a positioning electromagnet and an ECU (electronic control unit), wherein the ECU is arranged in the automatic traveling vehicle and controls a driving mechanism and traveling parameters of the automatic traveling vehicle; the positioning radar is arranged at the top of the automatic traveling vehicle, the positioning electromagnet is arranged at the bottom or one side of the automatic traveling vehicle, and the positioning radar and the positioning electromagnet are both electrically connected with the ECU;
the module frame comprises a combined module, a vibrating device, an automatic heating device and an electric demoulding device; the combined modules are provided in plurality and are transversely connected through pins; the automatic heating device and the vibrating device are both arranged on the combined module, a heat-insulating layer covers the combined module, the automatic heating device is electrically connected with the ECU, the automatic heating device is beneficial to rapid solidification of concrete after heating, the working efficiency is improved, and the heat-insulating layer can prevent heat from being emitted for heat-insulating treatment; the combined module comprises a fixed template and an extension template, the bottom of the fixed template is hinged with the automatic traveling vehicle, the middle of the fixed template is connected through a first ball screw mechanism, and the fixed template is hinged with a nut of the first ball screw mechanism; the extension template is sleeved at the top of the fixed template and is subjected to lifting control through a second ball screw mechanism so as to realize extension in the vertical direction;
the locking device comprises a cylindrical shell, an air cylinder and a clamping tongue, wherein the air cylinder extends into one end of the cylindrical shell, and an air cylinder seat is larger than the diameter of the cylindrical shell and is positioned outside the cylindrical shell; the two clamping tongues are hinged into the other end of the cylindrical shell through a support rod, an opening for the rotation of the clamping tongues is formed in the other end of the cylindrical shell, a piston rod of the air cylinder acts on one end, located in the cylindrical shell, of the clamping tongues when stretching and retracting to control the rotation of the clamping tongues, and after the two clamping tongues rotate for a certain angle, the included angle formed by the two clamping tongues is increased and is larger than the locking device mounting hole, so that the clamping tongues can be clamped outside the locking device mounting hole; the fixed template is provided with a locking device mounting hole, after the clamping tongue is driven to rotate by the air cylinder, the clamping tongue and the air cylinder seat are respectively clamped outside the locking device mounting holes which are oppositely arranged, so that the phenomenon of mold expansion in the concrete pouring process is effectively prevented, and the stability is enhanced. And when the concrete is semi-dry, the air cylinder is driven reversely, so that the piston rod is in contact with the limit of the clamping tongue, the clamping tongue can freely rotate when not being subjected to acting force, then the locking device is drawn out, and the hole formed by the locking device is filled with the concrete.
Preferably, in the above pouring wall forming device, a mark point is searched on a building structure to be poured twice, and a signal emitter is installed, and the positioning radar receives an electromagnetic wave signal emitted by the signal emitter on the building structure and generates a position signal at the same time; the ECU receives the position signal and controls the automatic traveling vehicle to move to a specified position according to the position signal, and then the ECU controls the positioning electromagnet to be electrified so as to be adsorbed and positioned with a steel bar in a building structure; when no embedded steel bar is arranged in the building structure at the position needing to be positioned or the adsorption force generated by the embedded steel bar is low, the nail can be shot on the building structure at the position needing to be positioned through the nail shooting gun, and then the positioning electromagnet is attracted with the shot nail.
Preferably, in the above-mentioned wall body former of pouring, be provided with the sealing strip groove on one side vertical side of composite module, the sealing strip inslot is provided with the sealing strip, and is a plurality of during composite module transverse connection, the sealing strip is with adjacent the composite module does not set up one side contact of sealing strip, and makes the sealing strip warp, and is adjacent the concatenation gap of composite module seals, prevents to pour in-process concrete leakage, causes to pour not up to standard.
Preferably, in the above casting wall forming device, the cross section of the sealing strip perpendicular to the axial direction of the sealing strip is 8-shaped.
Preferably, in the above-mentioned wall body former of pouring, be provided with on the vertical side of opposite side of composite module and press from both sides tight electro-magnet, press from both sides tight electro-magnet with ECU electric connection, press from both sides tight electro-magnet circular telegram back, it is adjacent the composite module tightly adsorbs together, the sealing strip receives extrusion deformation, can be to adjacent the concatenation gap of composite module carries out intact sealedly.
Preferably, in the above casting wall forming device, the first ball screw mechanism and the second ball screw mechanism are both equipped with a driving motor, and the driving motor is electrically connected to the ECU.
Preferably, in the above casting wall forming device, an air compressor is arranged on the automatic traveling vehicle, the air compressor is communicated with the cylinder through a pipeline, and the cylinder is driven by supplying compressed air to the cylinder.
Preferably, in the above cast wall forming apparatus, the vibrating device is mounted on the fixed formwork, and the vibrating device is an electric external vibrator, and the generated vibration wave is indirectly transmitted to the concrete through the fixed formwork.
A construction method of casting wall forming equipment comprises the following steps:
step 1: automatically searching points according to the artificially marked positions and positioning by a positioning electromagnet to the position of the wall body to be poured;
step 2: the bottom of the fixed template is hinged with the automatic traveling vehicle, the middle of the fixed template is connected with the automatic traveling vehicle through a first ball screw mechanism, and the fixed template is hinged with a nut of the first ball screw mechanism; the elevation module frame of the fixed template can be adjusted through the first ball screw mechanism; the extension template is sleeved at the top of the fixed template and is subjected to lifting control through the second ball screw mechanism, so that extension in the vertical direction is realized according to the area of the pouring structure, and the extension template is suitable for various pouring structures;
and step 3: after the module frames are adjusted, the module frames on two sides are tensioned through a locking device to prevent the expansion of the modules in the concrete pouring process, clamping electromagnets are arranged on the vertical side edges of the other sides of the combined modules and electrically connected with an ECU, after the clamping electromagnets are electrified, adjacent combined modules are tightly adsorbed together, the sealing strips are extruded and deformed, and the splicing gaps of the adjacent combined modules can be completely sealed; finally placing the steel bar cage into a steel bar cage for concrete pouring;
and 4, step 4: the vibrating device is arranged on the combined module, the generated vibration wave is indirectly transmitted to the concrete through the fixed module plate, and the discharged concrete mixture is subjected to a vibrating and tamping process so as to improve the strength of the concrete mixture and ensure the quality of the concrete member;
and 5: starting an automatic heating device to cover the combined module, wherein the automatic heating device is electrically connected with the ECU, and the automatic heating device is beneficial to rapid solidification of concrete after heating;
step 6: when the concrete is semi-dry, the cylinder is driven reversely, so that the piston rod is in contact with the limit of the clamping tongue, the clamping tongue can rotate freely when not being acted by force, then the locking device is drawn out, and the hole formed by the locking device is filled with the concrete;
and 7: during the drawing of patterns, carry out the drawing of patterns through electric shedder to the location electro-magnet keeps the adsorption state unchangeable, and first ball screw mechanism and electric putter drive the fixed die plate and keep away from concreting structure, realize the drawing of patterns.
According to the technical scheme, compared with the prior art, the utility model discloses a casting wall forming device, which can automatically find points according to the artificial marked positions and can be positioned by a positioning electromagnet without installing a fixed bracket; the module frame can be extended according to the area of the pouring structure so as to be suitable for various pouring structures; the automatic heating device covers the combined module, the automatic heating device is electrically connected with the ECU, the automatic heating device is beneficial to rapid solidification of concrete after heating, the working efficiency is improved, the vibrating device is arranged on the combined module, the generated vibration wave is transmitted to the concrete through the fixed mould plate in a grounding way, and the discharged concrete mixture is subjected to a vibrating and tamping process so as to improve the strength of the concrete mixture and ensure the quality of a concrete member;
the bottom of the fixed template is hinged with the automatic traveling vehicle, the middle of the fixed template is connected through a first ball screw mechanism, and the fixed template is hinged with a nut of the first ball screw mechanism; the elevation angle of the fixed template can be adjusted through the first ball screw mechanism. During the drawing of patterns, the location electro-magnet keeps the adsorption state unchangeable, and first ball screw mechanism and electric putter drive the fixed die plate and keep away from concreting structure, realize the drawing of patterns.
The extension template is sleeved at the top of the fixed template and is subjected to lifting control through a second ball screw mechanism so as to realize extension in the vertical direction;
locking device can strain the module frame of both sides, has effectively prevented the concrete placement in-process, and the emergence of the mould phenomenon of expanding has strengthened stability. When the concrete is semi-dry, the cylinder is driven reversely, the piston rod is enabled to be in contact with the limit of the clamping tongue, the clamping tongue can rotate freely when not being acted by force, then the locking device is drawn out, and the hole formed by the locking device is filled with the concrete.
The sealing strip seals up the concatenation gap of adjacent composite module, prevents to pour in-process concrete leakage, causes to pour not up to standard. The clamping electromagnet is arranged on the vertical side edge of the other side of each combined module, the clamping electromagnet is electrically connected with the ECU, after the clamping electromagnet is electrified, the adjacent combined modules are tightly adsorbed together, the sealing strips are extruded and deformed, and the splicing gaps of the adjacent combined modules can be completely sealed.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic structural view of a module rack;
FIG. 3 is a schematic view of the locking device;
FIG. 4 is a schematic view showing the matching relationship between the sealing strip groove and the sealing strip.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The embodiment of the utility model discloses a pour wall body former, the utility model discloses can extend the module frame as required, realize to pouring the formwork of wall body, avoid the loaded down with trivial details of artifical formwork to can reduce intensity of labour, liberation labour; meanwhile, the pouring wall can be quickly solidified and automatically demoulded, so that the cost caused by using a demoulding agent and manually removing the mould is saved, and the automation degree and the working efficiency are improved.
Example 1
The utility model discloses a casting wall forming device, which comprises two symmetrically arranged wall casting forming devices, wherein a locking device 10 is arranged between the two wall casting forming devices;
the wall pouring forming equipment comprises a moving vehicle 1 and a module frame 2 arranged on the moving vehicle 1; the moving vehicle 1 comprises an automatic traveling vehicle, a positioning radar 11, a positioning electromagnet and an ECU (electronic control unit), wherein the ECU is arranged in the automatic traveling vehicle and controls a driving mechanism and traveling parameters of the automatic traveling vehicle; the positioning radar 11 is arranged at the top of the automatic traveling vehicle, the positioning electromagnet is arranged at the bottom or one side of the automatic traveling vehicle, and the positioning radar 11 and the positioning electromagnet are both electrically connected with the ECU.
The module frame 2 comprises a combined module 3, a vibrating device 4, an automatic heating device 5 and an electric demoulding device 6; wherein the combined module 3 is provided with a plurality of combined modules and is transversely connected through pins 7; the automatic heating device 5 and the vibrating device 4 are both arranged on the combined module 3, the combined module 3 is covered with a heat-insulating layer, the automatic heating device 5 is electrically connected with the ECU, the automatic heating device 5 is beneficial to rapid solidification of concrete after heating, the working efficiency is improved, and the heat-insulating layer can prevent heat from being emitted for heat-insulating treatment; the combined module 3 comprises a fixed template 31 and an extension template 32, the bottom of the fixed template 31 is hinged with the automatic traveling vehicle, the middle of the fixed template 31 is connected with the automatic traveling vehicle through a first ball screw mechanism 8, the middle of the fixed template 31 is provided with a chute in the vertical direction, a slide block is arranged in the chute, and the slide block is hinged with a nut of the first ball screw mechanism 8; the extension template 32 is sleeved on the top of the fixed template 31, and the second ball screw mechanism 9 is used for controlling the lifting of the extension template 32 so as to realize the extension in the vertical direction;
the locking device 10 comprises a cylindrical shell 101, an air cylinder 102 and a clamping tongue 103, wherein the air cylinder 102 extends into one end of the cylindrical shell 101, and the seat of the air cylinder 102 is larger than the diameter of the cylindrical shell 101 and is positioned outside the cylindrical shell 101; the two clamping tongues 103 are hinged into the other end of the cylindrical shell 101 through a support rod, the other end of the cylindrical shell 101 is provided with an opening for the rotation of the clamping tongues 103, a piston rod of the air cylinder 102 acts on one end, located in the cylindrical shell 101, of the clamping tongues 103 when stretching and retracting to control the rotation of the clamping tongues 103, and after the two clamping tongues 103 rotate for a certain angle, the included angle formed is enlarged and is larger than the mounting hole of the locking device, so that the clamping tongues 103 can be clamped outside the mounting hole of the locking device; the fixed template 31 is provided with a locking device mounting hole, after the clamping tongue 103 is driven to rotate by the air cylinder 102, the clamping tongue 103 and the air cylinder 102 seat are respectively clamped outside the locking device mounting hole which is oppositely arranged, so that the phenomenon of mold expansion in the concrete pouring process is effectively prevented, and the stability is enhanced. When the concrete is semi-dry, the cylinder 102 is driven reversely, the piston rod is enabled to contact and limit the clamping tongue 103, the clamping tongue 103 can rotate freely when not being acted by force, then the locking device 10 is drawn out, and the hole formed by the locking device 10 is filled with the concrete.
In order to further optimize the technical scheme, a mark point is searched on a building structure needing secondary pouring, a signal emitter is installed, a positioning radar 11 receives an electromagnetic wave signal emitted by the signal emitter on the building structure, and a position signal is generated at the same time; the ECU receives the position signal and controls the automatic traveling vehicle to move to a specified position according to the position signal, and then the ECU controls the positioning electromagnet to be electrified so as to adsorb and position the positioning electromagnet and a steel bar in a building structure; when no embedded steel bar is arranged in the building structure at the position needing to be positioned or the adsorption force generated by the embedded steel bar is low, the nail can be shot on the building structure at the position needing to be positioned through the nail shooting gun, and then the positioning electromagnet is attracted with the shot nail.
Example 2
The utility model discloses a casting wall forming device, which comprises two symmetrically arranged wall casting forming devices, wherein a locking device 10 is arranged between the two wall casting forming devices;
the wall pouring forming equipment comprises a moving vehicle 1 and a module frame 2 arranged on the moving vehicle 1; the moving vehicle 1 comprises an automatic traveling vehicle, a positioning radar 11, a positioning electromagnet and an ECU (electronic control unit), wherein the ECU is arranged in the automatic traveling vehicle and controls a driving mechanism and traveling parameters of the automatic traveling vehicle; the positioning radar 11 is arranged at the top of the automatic traveling vehicle, the positioning electromagnet is arranged at the bottom or one side of the automatic traveling vehicle, and the positioning radar 11 and the positioning electromagnet are both electrically connected with the ECU.
The module frame 2 comprises a combined module 3, a vibrating device 4, an automatic heating device 5 and an electric demoulding device 6; wherein the combined module 3 is provided with a plurality of combined modules and is transversely connected through pins 7; the automatic heating device 5 and the vibrating device 4 are both arranged on the combined module 3, the combined module 3 is covered with a heat-insulating layer, the automatic heating device 5 is electrically connected with the ECU, the automatic heating device 5 is beneficial to rapid solidification of concrete after heating, the working efficiency is improved, and the heat-insulating layer can prevent heat from being emitted for heat-insulating treatment; the combined module 3 comprises a fixed template 31 and an extension template 32, the bottom of the fixed template 31 is hinged with the automatic traveling vehicle, the middle of the fixed template 31 is connected with the automatic traveling vehicle through a first ball screw mechanism 8, the middle of the fixed template 31 is provided with a chute in the vertical direction, a slide block is arranged in the chute, and the slide block is hinged with a nut of the first ball screw mechanism 8; the extension template 32 is sleeved on the top of the fixed template 31, and the second ball screw mechanism 9 is used for controlling the lifting of the extension template 32 so as to realize the extension in the vertical direction;
the locking device 10 comprises a cylindrical shell 101, an air cylinder 102 and a clamping tongue 103, wherein the air cylinder 102 extends into one end of the cylindrical shell 101, and the seat of the air cylinder 102 is larger than the diameter of the cylindrical shell 101 and is positioned outside the cylindrical shell 101; the two clamping tongues 103 are hinged into the other end of the cylindrical shell 101 through a support rod, the other end of the cylindrical shell 101 is provided with an opening for the rotation of the clamping tongues 103, a piston rod of the air cylinder 102 acts on one end, located in the cylindrical shell 101, of the clamping tongues 103 when stretching and retracting to control the rotation of the clamping tongues 103, and after the two clamping tongues 103 rotate for a certain angle, the included angle formed is enlarged and is larger than the mounting hole of the locking device, so that the clamping tongues 103 can be clamped outside the mounting hole of the locking device; the fixed template 31 is provided with a locking device mounting hole, after the clamping tongue 103 is driven to rotate by the air cylinder 102, the clamping tongue 103 and the air cylinder 102 seat are respectively clamped outside the locking device mounting hole which is oppositely arranged, so that the phenomenon of mold expansion in the concrete pouring process is effectively prevented, and the stability is enhanced. When the concrete is semi-dry, the cylinder 102 is driven reversely, the piston rod is enabled to contact and limit the clamping tongue 103, the clamping tongue 103 can rotate freely when not being acted by force, then the locking device 10 is drawn out, and the hole formed by the locking device 10 is filled with the concrete.
In order to further optimize the technical scheme, a mark point is searched on a building structure needing secondary pouring, a signal emitter is installed, a positioning radar 11 receives an electromagnetic wave signal emitted by the signal emitter on the building structure, and a position signal is generated at the same time; the ECU receives the position signal and controls the automatic traveling vehicle to move to a specified position according to the position signal, and then the ECU controls the positioning electromagnet to be electrified so as to adsorb and position the positioning electromagnet and a steel bar in a building structure; when no embedded steel bar is arranged in the building structure at the position needing to be positioned or the adsorption force generated by the embedded steel bar is low, the nail can be shot on the building structure at the position needing to be positioned through the nail shooting gun, and then the positioning electromagnet is attracted with the shot nail.
In order to further optimize the technical scheme, a sealing strip groove 33 is formed in the vertical side edge of one side of each combined module 3, a sealing strip 34 is arranged in each sealing strip groove 33, when the combined modules 3 are transversely connected, the sealing strips 34 are in contact with one side, not provided with the sealing strips 34, of the adjacent combined module 3, the sealing strips 34 are deformed, splicing gaps of the adjacent combined modules 3 are sealed, concrete leakage in the pouring process is prevented, and pouring is caused to be unqualified.
Example 3
The utility model discloses a casting wall forming device, which comprises two symmetrically arranged wall casting forming devices, wherein a locking device 10 is arranged between the two wall casting forming devices;
the wall pouring forming equipment comprises a moving vehicle 1 and a module frame 2 arranged on the moving vehicle 1; the moving vehicle 1 comprises an automatic traveling vehicle, a positioning radar 11, a positioning electromagnet and an ECU (electronic control unit), wherein the ECU is arranged in the automatic traveling vehicle and controls a driving mechanism and traveling parameters of the automatic traveling vehicle; the positioning radar 11 is arranged at the top of the automatic traveling vehicle, the positioning electromagnet is arranged at the bottom or one side of the automatic traveling vehicle, and the positioning radar 11 and the positioning electromagnet are both electrically connected with the ECU.
The module frame 2 comprises a combined module 3, a vibrating device 4, an automatic heating device 5 and an electric demoulding device 6; wherein the combined module 3 is provided with a plurality of combined modules and is transversely connected through pins 7; the automatic heating device 5 and the vibrating device 4 are both arranged on the combined module 3, the combined module 3 is covered with a heat-insulating layer, the automatic heating device 5 is electrically connected with the ECU, the automatic heating device 5 is beneficial to rapid solidification of concrete after heating, the working efficiency is improved, and the heat-insulating layer can prevent heat from being emitted for heat-insulating treatment; the combined module 3 comprises a fixed template 31 and an extension template 32, the bottom of the fixed template 31 is hinged with the automatic traveling vehicle, the middle of the fixed template 31 is connected with the automatic traveling vehicle through a first ball screw mechanism 8, the middle of the fixed template 31 is provided with a chute in the vertical direction, a slide block is arranged in the chute, and the slide block is hinged with a nut of the first ball screw mechanism 8; the extension template 32 is sleeved on the top of the fixed template 31, and the second ball screw mechanism 9 is used for controlling the lifting of the extension template 32 so as to realize the extension in the vertical direction;
the locking device 10 comprises a cylindrical shell 101, an air cylinder 102 and a clamping tongue 103, wherein the air cylinder 102 extends into one end of the cylindrical shell 101, and the seat of the air cylinder 102 is larger than the diameter of the cylindrical shell 101 and is positioned outside the cylindrical shell 101; the two clamping tongues 103 are hinged into the other end of the cylindrical shell 101 through a support rod, the other end of the cylindrical shell 101 is provided with an opening for the rotation of the clamping tongues 103, a piston rod of the air cylinder 102 acts on one end, located in the cylindrical shell 101, of the clamping tongues 103 when stretching and retracting to control the rotation of the clamping tongues 103, and after the two clamping tongues 103 rotate for a certain angle, the included angle formed is enlarged and is larger than the mounting hole of the locking device, so that the clamping tongues 103 can be clamped outside the mounting hole of the locking device; the fixed template 31 is provided with a locking device mounting hole, after the clamping tongue 103 is driven to rotate by the air cylinder 102, the clamping tongue 103 and the air cylinder 102 seat are respectively clamped outside the locking device mounting hole which is oppositely arranged, so that the phenomenon of mold expansion in the concrete pouring process is effectively prevented, and the stability is enhanced. When the concrete is semi-dry, the cylinder 102 is driven reversely, the piston rod is enabled to contact and limit the clamping tongue 103, the clamping tongue 103 can rotate freely when not being acted by force, then the locking device 10 is drawn out, and the hole formed by the locking device 10 is filled with the concrete.
In order to further optimize the technical scheme, a mark point is searched on a building structure needing secondary pouring, a signal emitter is installed, a positioning radar 11 receives an electromagnetic wave signal emitted by the signal emitter on the building structure, and a position signal is generated at the same time; the ECU receives the position signal and controls the automatic traveling vehicle to move to a specified position according to the position signal, and then the ECU controls the positioning electromagnet to be electrified so as to adsorb and position the positioning electromagnet and a steel bar in a building structure; when no embedded steel bar is arranged in the building structure at the position needing to be positioned or the adsorption force generated by the embedded steel bar is low, the nail can be shot on the building structure at the position needing to be positioned through the nail shooting gun, and then the positioning electromagnet is attracted with the shot nail.
In order to further optimize the technical scheme, a sealing strip groove 33 is formed in the vertical side edge of one side of each combined module 3, a sealing strip 34 is arranged in each sealing strip groove 33, when the combined modules 3 are transversely connected, the sealing strips 34 are in contact with one side, not provided with the sealing strips 34, of the adjacent combined module 3, the sealing strips 34 are deformed, splicing gaps of the adjacent combined modules 3 are sealed, concrete leakage in the pouring process is prevented, and pouring is caused to be unqualified.
In order to further optimize the technical scheme, the section of the sealing strip 34 perpendicular to the axial direction is 8-shaped.
Example 4
The utility model discloses a casting wall forming device, which comprises two symmetrically arranged wall casting forming devices, wherein a locking device 10 is arranged between the two wall casting forming devices;
the wall pouring forming equipment comprises a moving vehicle 1 and a module frame 2 arranged on the moving vehicle 1; the moving vehicle 1 comprises an automatic traveling vehicle, a positioning radar 11, a positioning electromagnet and an ECU (electronic control unit), wherein the ECU is arranged in the automatic traveling vehicle and controls a driving mechanism and traveling parameters of the automatic traveling vehicle; the positioning radar 11 is arranged at the top of the automatic traveling vehicle, the positioning electromagnet is arranged at the bottom or one side of the automatic traveling vehicle, and the positioning radar 11 and the positioning electromagnet are both electrically connected with the ECU.
The module frame 2 comprises a combined module 3, a vibrating device 4, an automatic heating device 5 and an electric demoulding device 6; wherein the combined module 3 is provided with a plurality of combined modules and is transversely connected through pins 7; the automatic heating device 5 and the vibrating device 4 are both arranged on the combined module 3, the combined module 3 is covered with a heat-insulating layer, the automatic heating device 5 is electrically connected with the ECU, the automatic heating device 5 is beneficial to rapid solidification of concrete after heating, the working efficiency is improved, and the heat-insulating layer can prevent heat from being emitted for heat-insulating treatment; the combined module 3 comprises a fixed template 31 and an extension template 32, the bottom of the fixed template 31 is hinged with the automatic traveling vehicle, the middle of the fixed template 31 is connected with the automatic traveling vehicle through a first ball screw mechanism 8, the middle of the fixed template 31 is provided with a chute in the vertical direction, a slide block is arranged in the chute, and the slide block is hinged with a nut of the first ball screw mechanism 8; the extension template 32 is sleeved on the top of the fixed template 31, and the second ball screw mechanism 9 is used for controlling the lifting of the extension template 32 so as to realize the extension in the vertical direction; the electric demoulding device 6 is a vibrating motor, the vibrating motor is electrically connected with the ECU, and the electric demoulding device 6 is arranged on the module frame 2, so that the combined module 3 can be driven to vibrate together when the electric demoulding device vibrates, and the automatic demoulding is realized until the combined module 3 and the concrete wall body are separated by vibration.
The locking device 10 comprises a cylindrical shell 101, an air cylinder 102 and a clamping tongue 103, wherein the air cylinder 102 extends into one end of the cylindrical shell 101, and the seat of the air cylinder 102 is larger than the diameter of the cylindrical shell 101 and is positioned outside the cylindrical shell 101; the two clamping tongues 103 are hinged into the other end of the cylindrical shell 101 through a support rod, the other end of the cylindrical shell 101 is provided with an opening for the rotation of the clamping tongues 103, a piston rod of the air cylinder 102 acts on one end, located in the cylindrical shell 101, of the clamping tongues 103 when stretching and retracting to control the rotation of the clamping tongues 103, and after the two clamping tongues 103 rotate for a certain angle, the included angle formed is enlarged and is larger than the mounting hole of the locking device, so that the clamping tongues 103 can be clamped outside the mounting hole of the locking device; the fixed template 31 is provided with a locking device mounting hole, after the clamping tongue 103 is driven to rotate by the air cylinder 102, the clamping tongue 103 and the air cylinder 102 seat are respectively clamped outside the locking device mounting hole which is oppositely arranged, so that the phenomenon of mold expansion in the concrete pouring process is effectively prevented, and the stability is enhanced. When the concrete is semi-dry, the cylinder 102 is driven reversely, the piston rod is enabled to contact and limit the clamping tongue 103, the clamping tongue 103 can rotate freely when not being acted by force, then the locking device 10 is drawn out, and the hole formed by the locking device 10 is filled with the concrete.
In order to further optimize the technical scheme, a mark point is searched on a building structure needing secondary pouring, a signal emitter is installed, a positioning radar 11 receives an electromagnetic wave signal emitted by the signal emitter on the building structure, and a position signal is generated at the same time; the ECU receives the position signal and controls the automatic traveling vehicle to move to a specified position according to the position signal, and then the ECU controls the positioning electromagnet to be electrified so as to adsorb and position the positioning electromagnet and a steel bar in a building structure; when no embedded steel bar is arranged in the building structure at the position needing to be positioned or the adsorption force generated by the embedded steel bar is low, the nail can be shot on the building structure at the position needing to be positioned through the nail shooting gun, and then the positioning electromagnet is attracted with the shot nail.
In order to further optimize the technical scheme, a sealing strip groove 33 is formed in the vertical side edge of one side of each combined module 3, a sealing strip 34 is arranged in each sealing strip groove 33, when the combined modules 3 are transversely connected, the sealing strips 34 are in contact with one side, not provided with the sealing strips 34, of the adjacent combined module 3, the sealing strips 34 are deformed, splicing gaps of the adjacent combined modules 3 are sealed, concrete leakage in the pouring process is prevented, and pouring is caused to be unqualified.
In order to further optimize the technical scheme, the section of the sealing strip 34 perpendicular to the axial direction is 8-shaped.
In order to further optimize the technical scheme, the clamping electromagnet 12 is arranged on the vertical side edge of the other side of the combined module 3, the clamping electromagnet 12 is electrically connected with the ECU, after the clamping electromagnet 12 is electrified, the adjacent combined modules 3 are tightly adsorbed together, and the sealing strip 34 is extruded and deformed to perfectly seal the splicing gap of the adjacent combined modules 3.
In order to further optimize the above technical solution, the first ball screw mechanism 8 and the second ball screw mechanism 9 are both equipped with a driving motor, and the driving motors are electrically connected with the ECU.
In order to further optimize the technical scheme, the automatic traveling vehicle is provided with an air compressor, the air compressor is communicated with the air cylinder 102 through a pipeline, and the air cylinder 102 is driven by supplying compressed air to the air cylinder 102.
In order to further optimize the above technical solution, the vibrating device 4 is installed on the fixed form 31, and the vibrating device 4 is an electric external vibrator, and the generated vibration wave is indirectly transmitted to the concrete through the fixed form 31.
The construction method of the wall pouring forming equipment is characterized by comprising the following steps of:
step 1: automatically searching points according to the artificially marked positions and positioning by a positioning electromagnet to the position of the wall body to be poured;
step 2: the bottom of the fixed template 31 is hinged with the automatic traveling vehicle, the middle of the fixed template 31 is connected with the first ball screw mechanism 8, and the fixed template 31 is hinged with a nut of the first ball screw mechanism 8; the elevation module frame 2 of the fixed template 31 can be adjusted through the first ball screw mechanism 8; the extension template 32 is sleeved on the top of the fixed template 31, and the second ball screw mechanism 9 is used for controlling the lifting of the extension template 32 so as to realize the extension in the vertical direction and extend according to the area of the pouring structure, so that the extension template is suitable for various pouring structures;
and step 3: after the module frames 2 are adjusted, the module frames 2 on two sides are tensioned through the locking device 10, so that the expansion of a mold in the concrete pouring process is prevented, the clamping electromagnet 12 is arranged on the vertical side edge of the other side of the combined module 3, the clamping electromagnet 12 is electrically connected with the ECU, after the clamping electromagnet 12 is electrified, the adjacent combined modules 3 are tightly adsorbed together, the sealing strips 34 are extruded and deformed, and the splicing gaps of the adjacent combined modules 3 can be completely sealed; finally placing the steel bar cage into a steel bar cage for concrete pouring;
and 4, step 4: the vibrating device 4 is arranged on the combined module 3, the generated vibration wave is indirectly transmitted to the concrete through the fixed template 31, and the discharged concrete mixture is vibrated and tamped, so that the strength of the concrete mixture is improved, and the quality of the concrete member is ensured;
and 5: starting an automatic heating device 5 to cover the combined module 3, wherein the automatic heating device 5 is electrically connected with the ECU, and the automatic heating device 5 is beneficial to rapid solidification of concrete after heating;
step 6: when the concrete is semi-dry, the cylinder 102 is driven reversely, so that the piston rod is in contact with the limit of the clamping tongue 103, the clamping tongue 103 can rotate freely when not acted by force, then the locking device 10 is drawn out, and the hole formed by the locking device 10 is filled with the concrete;
and 7: during the drawing of patterns, carry out the drawing of patterns through electric demoulding device to the location electro-magnet keeps the adsorption state unchangeable, and first ball screw mechanism 8 and electric putter drive fixed die plate 31 and keep away from concreting structure, realize the drawing of patterns.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (8)
1. The casting wall body forming equipment is characterized by comprising two symmetrically arranged wall body casting forming equipment, wherein a locking device is arranged between the two wall body casting forming equipment;
the wall pouring forming equipment comprises a moving vehicle and a module frame arranged on the moving vehicle; the mobile vehicle comprises an automatic traveling vehicle, a positioning radar, a positioning electromagnet and an ECU (electronic control unit), wherein the ECU is arranged in the automatic traveling vehicle and controls a driving mechanism and traveling parameters of the automatic traveling vehicle; the positioning radar is arranged at the top of the automatic traveling vehicle, the positioning electromagnet is arranged at the bottom or one side of the automatic traveling vehicle, and the positioning radar and the positioning electromagnet are both electrically connected with the ECU;
the module frame comprises a combined module, a vibrating device, an automatic heating device and an electric demoulding device; the combined modules are provided in plurality and are transversely connected through pins; the automatic heating device and the vibrating device are both arranged on the combined module, and a heat-insulating layer covers the combined module; the combined module comprises a fixed template and an extension template, the bottom of the fixed template is hinged with the automatic traveling vehicle, and the middle part of the fixed template is connected through a first ball screw mechanism; the extension template is sleeved at the top of the fixed template and is subjected to lifting control through a second ball screw mechanism;
the locking device comprises a cylindrical shell, an air cylinder and a clamping tongue, wherein the air cylinder extends into one end of the cylindrical shell, and an air cylinder seat is larger than the diameter of the cylindrical shell and is positioned outside the cylindrical shell; the two clamping tongues are hinged in the other end of the cylindrical shell through a support rod, an opening for the rotation of the clamping tongues is formed in the other end of the cylindrical shell, and a piston rod of the air cylinder acts on one end, located in the cylindrical shell, of the clamping tongues when stretching out and drawing back to control the rotation of the clamping tongues; the fixed template is provided with a locking device mounting hole, and after the clamping tongue is driven by the air cylinder to rotate, the clamping tongue and the air cylinder seat are respectively clamped outside the locking device mounting hole which is oppositely arranged.
2. The casting wall forming device according to claim 1, wherein a marking point is found on a building structure needing secondary casting, a signal emitter is installed, and the positioning radar receives an electromagnetic wave signal emitted by the signal emitter on the building structure and generates a position signal; the ECU receives the position signal and controls the automatic traveling vehicle to move to a specified position according to the position signal, and then the ECU controls the positioning electromagnet to be electrified so as to be adsorbed and positioned with a steel bar in a building structure; when no embedded steel bar is arranged in the building structure at the position needing to be positioned or the adsorption force generated by the embedded steel bar is low, the nail can be shot on the building structure at the position needing to be positioned through the nail shooting gun, and then the positioning electromagnet is attracted with the shot nail.
3. The equipment of claim 2, wherein a sealing strip groove is formed in the vertical side edge of one side of each combined module, a sealing strip is arranged in each sealing strip groove, and each sealing strip is adjacent to the combined module when the combined modules are transversely connected, one side of each sealing strip is not in contact with the adjacent combined module, the sealing strips deform, and the splicing gaps of the adjacent combined modules are sealed.
4. A cast wall forming apparatus as claimed in claim 3, wherein the sealing strip is 8-shaped in cross-section perpendicular to its axial direction.
5. The casting wall forming device according to claim 3, wherein a clamping electromagnet is arranged on the vertical side edge of the other side of the combined module, and the clamping electromagnet is electrically connected with the ECU.
6. The cast wall forming apparatus according to claim 1, wherein the first ball screw mechanism and the second ball screw mechanism are equipped with a driving motor, and the driving motor is electrically connected to the ECU.
7. The equipment for forming the pouring wall according to claim 1, wherein an air compressor is arranged on the automatic traveling vehicle and is communicated with the air cylinder through a pipeline.
8. A cast wall forming apparatus as claimed in claim 1, wherein said vibrator is mounted on said fixed form and said vibrator is an electrically powered external vibrator, and the generated vibration waves are indirectly transmitted to the concrete through the fixed form.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921956411.2U CN211949063U (en) | 2019-11-13 | 2019-11-13 | Wall body forming equipment pours |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921956411.2U CN211949063U (en) | 2019-11-13 | 2019-11-13 | Wall body forming equipment pours |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211949063U true CN211949063U (en) | 2020-11-17 |
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ID=73167278
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921956411.2U Active CN211949063U (en) | 2019-11-13 | 2019-11-13 | Wall body forming equipment pours |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211949063U (en) |
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2019
- 2019-11-13 CN CN201921956411.2U patent/CN211949063U/en active Active
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A type of pouring wall forming equipment Effective date of registration: 20230424 Granted publication date: 20201117 Pledgee: Cangzhou Bank Co.,Ltd. Bazhou Branch Pledgor: LANGFANG ZHUORUI BUILDING MATERIAL CO.,LTD. Registration number: Y2023980039087 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |