CN211945580U - Novel ultrasonic wave composite cutting machine - Google Patents
Novel ultrasonic wave composite cutting machine Download PDFInfo
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- CN211945580U CN211945580U CN202020356183.1U CN202020356183U CN211945580U CN 211945580 U CN211945580 U CN 211945580U CN 202020356183 U CN202020356183 U CN 202020356183U CN 211945580 U CN211945580 U CN 211945580U
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Abstract
The utility model discloses a novel ultrasonic wave compound guillootine, including the frame with locate feed mechanism, side cutting mechanism, buffer memory mechanism and crosscut mechanism on it, its characterized in that: the feeding mechanism comprises a first roller arranged at the lower part of the rack and a first press roller arranged on the top surface of the rack; the side cutting mechanism comprises a guide rail arranged on the top surface of the rack and two ultrasonic side cutters arranged on two sides of the guide rail; the buffer mechanism comprises a feeding roller arranged on the top surface of the rack, a second roller arranged on the lower part of the rack and a second press roller arranged on the top surface of the rack; the transverse cutting mechanism comprises a slide rail arranged on the top surface of the rack and an ultrasonic transverse cutter arranged on the slide rail; the first compression roller, the guide rail, the feeding roller, the second compression roller and the slide rail are sequentially arranged in parallel from front to back, and the first roller and the second roller are sequentially arranged in parallel from front to back. Compare traditional device, when improving production efficiency, the structure is more compact, and it is littleer to take up an area of.
Description
Technical Field
The utility model relates to an ultrasonic wave cutter field especially relates to a novel compound guillootine of ultrasonic wave.
Background
The ultrasonic composite cutting machine is developed equipment for new products, the new products need to be sewn together by multiple layers of materials, the existing market only processes single-layer thin materials and only processes in a single-side direction, the home textile industry generally processes thick materials, the thick materials are similar to quilts and mattresses, and equipment for hot cutting of the thick materials in the market is difficult to find. The ultrasonic composite cutting machine can simultaneously process the periphery of the cloth, namely, the cloth is cut transversely and longitudinally. The processing thickness can adapt to all products of company at present, and the ultrasonic wave can bond the material all around together simultaneously, makes the roughness of product obtain improving, and the efficiency of back end processing also obtains obvious promotion simultaneously.
The difficult point lies in the laminating of waterproof layer for guillootine on the existing market, if the mattress material kind is many, leads to the thickness difference, and elasticity is also different. The waterproof layers are also of various types, different in hardness and elasticity. When the mattress is attached to the waterproof layer, the waterproof layer is often larger. In order to overcome the defects of the prior art, an ultrasonic composite hot cutting machine with high processing efficiency needs to be developed.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
The utility model discloses solve the technical problem that above-mentioned prior art exists, provide a novel compound guillootine of ultrasonic wave, when improving production efficiency, the structure is more compact, and it is littleer to take up an area of.
(II) technical scheme
In order to achieve the purpose, the utility model adopts the following technical proposal,
a novel ultrasonic composite cutting machine comprises a rack, and a feeding mechanism, a side cutting mechanism, a caching mechanism and a transverse cutting mechanism which are arranged on the rack, wherein the feeding mechanism comprises a first roller arranged at the lower part of the rack and a first compression roller arranged on the top surface of the rack; the side cutting mechanism comprises a guide rail arranged on the top surface of the rack and two ultrasonic side cutters arranged on two sides of the guide rail; the buffer mechanism comprises a feeding roller arranged on the top surface of the rack, a second roller arranged on the lower part of the rack and a second press roller arranged on the top surface of the rack; the transverse cutting mechanism comprises a slide rail arranged on the top surface of the rack and an ultrasonic transverse cutter arranged on the slide rail; the first compression roller, the guide rail, the feeding roller, the second compression roller and the slide rail are sequentially arranged in parallel from front to back, and the first roller and the second roller are sequentially arranged in parallel from front to back.
Further, first roller and second roller both sides all are equipped with the hold-in range connecting block, hold-in range connecting block top is equipped with hold-in range tensioning structure, and the below is equipped with the synchronizing wheel, the synchronizing wheel is located on the universal driving shaft, the cover is equipped with the hold-in range on hold-in range tensioning structure and the synchronizing wheel, the hold-in range is connected with the hold-in range connecting block.
Furthermore, a group of tug wheels are respectively arranged in front of and behind the ultrasonic side cutter, and the tug wheels are arranged on the guide rail.
Furthermore, ultrasonic wave side cutter includes sword cylinder, sword rotating electrical machines, lower sword mount on, it is rotatory that the sword is driven to the sword rotating electrical machines through the hold-in range, the sword cylinder control is raised up, falls down on the sword mount, the lower sword is located on the lower sword mount.
Furthermore, a cross rod is arranged in front of the first pressing roller, two material supporting mechanisms are arranged on the cross rod, and the top surfaces of the material supporting mechanisms are arc-shaped.
Furthermore, a fixed-length roller is arranged above the ultrasonic transverse cutter, an auxiliary fixed-length roller is arranged below the ultrasonic transverse cutter, the fixed-length roller is driven by a servo motor, and the auxiliary fixed-length roller is driven by a torque motor.
Furthermore, the first press roller, the first roller, the second press roller, the second roller and the feeding roller are all driven by a torque motor.
Advantageous effects
The utility model provides a novel compound guillootine of ultrasonic wave. The method has the following beneficial effects:
(1) this compound guillootine of ultrasonic wave has increased buffer memory mechanism between slitting mechanism and crosscut mechanism, compares traditional device structure compacter, and production place is restricted littleer.
(2) This compound guillootine of ultrasonic wave, side cutter can remove about on the guide rail, is convenient for adjust side cutter's position, is applicable to the material that the width is different, improve equipment's suitability.
(3) The feeding mechanism and the caching mechanism adopt a synchronous belt and a linkage shaft to ensure synchronous transmission, so that the tension on two sides of the material is the same, the material conveying process is smoother, and the bonding quality and the production efficiency are improved.
(4) The side cutting mechanism is additionally provided with the dragging wheel group, so that the tension degree of materials in the side cutting process is guaranteed, the upper cutter rotating motor can drive the upper cutter to rotate through the synchronous belt, the materials are further tensioned, and the flatness after side cutting is improved.
(5) The transverse cutting mechanism determines the material cutting length by using the fixed-length roller and the auxiliary fixed-length roller, the fixed-length roller adopts the servo motor for fixing the length, the auxiliary fixed-length roller adopts the torque motor for applying tension to the material, and the transverse cutting mechanism is more compact while the transverse cutting efficiency and the transverse cutting quality are improved.
Drawings
Fig. 1 is a schematic view of the overall structure of the ultrasonic composite cutting machine of the present invention;
fig. 2 is a schematic structural diagram of the feeding mechanism and the buffer mechanism of the present invention;
FIG. 3 is a schematic structural view of the side cutting mechanism of the present invention;
FIG. 4 is a schematic structural view of the cross cutting mechanism of the present invention;
fig. 5 is a schematic view of the working process of the present invention.
Illustration of the drawings:
the device comprises a first roller 1, a material supporting mechanism 2, a first compression roller 3, a side cutting mechanism 4, a dragging wheel 5, a material feeding roller 6, a second roller 7, a second compression roller 8, a fixed length roller 9, a fixed length roller 10, an auxiliary fixed length roller 11, an ultrasonic transverse cutter 11, a sliding rail 12, a guide rail 13, a synchronous belt tensioning structure 14, a synchronous belt connecting block 15, a synchronous belt 16, a synchronous wheel 17, a linkage shaft 18, an upper cutter rotating motor 19, an upper cutter 20, a lower cutter 21, a lower cutter fixing frame 22, a dragging wheel motor 23, an upper cutter cylinder 24, a servo motor 25 and a torque motor 26.
The specific implementation mode is as follows:
the technical solution of the present invention is further specifically described below by way of examples and with reference to the accompanying drawings.
As shown in fig. 1-4, a novel ultrasonic composite cutting machine comprises a frame, and a feeding mechanism, a side cutting mechanism, a buffer mechanism and a transverse cutting mechanism which are arranged on the frame, wherein the feeding mechanism comprises a first roller 1 arranged at the lower part of the frame and a first press roller 3 arranged at the top surface of the frame; the side cutting mechanism comprises a guide rail 13 arranged on the top surface of the frame and two ultrasonic side cutters 4 arranged on two sides of the guide rail 13; the buffer memory mechanism comprises a feeding roller 6 arranged on the top surface of the rack, a second roller 7 arranged on the lower part of the rack and a second press roller 8 arranged on the top surface of the rack; the transverse cutting mechanism comprises a slide rail 12 arranged on the top surface of the frame and an ultrasonic transverse cutter 11 arranged on the slide rail; the first compression roller 3, the guide rail 13, the feeding roller 6, the second compression roller 8 and the slide rail 12 are arranged in parallel from front to back in sequence, and the first roller 1 and the second roller 7 are arranged in parallel from front to back in sequence.
The first roller 1 and the second roller 7 are provided with synchronous belt connecting blocks 15 on two sides, a synchronous belt tensioning structure 14 is arranged above the synchronous belt connecting blocks 15, a synchronous wheel 17 is arranged below the synchronous belt connecting blocks, the synchronous wheel 17 is arranged on the linkage shaft 18, a synchronous belt 16 is sleeved on the synchronous belt tensioning structure 14 and the synchronous wheel 17, and the synchronous belt 16 is connected with the synchronous belt connecting blocks 15.
A group of tug wheels 5 are respectively arranged in front of and behind the ultrasonic side cutter, the tug wheels 5 are arranged on the guide rail 13, and the tug wheels 5 are connected with a tug wheel motor 23 and driven by the tug wheel motor.
The ultrasonic side cutter comprises an upper cutter cylinder 24, an upper cutter 20, an upper cutter rotating motor 19, a lower cutter 21 and a lower cutter fixing frame 22, wherein the upper cutter rotating motor 19 drives the upper cutter 20 to rotate through a synchronous belt, the upper cutter cylinder 24 controls the upper cutter 20 to lift up and fall down, and the lower cutter 21 is arranged on the lower cutter fixing frame 22.
The cross bar is arranged in front of the first pressing roller 3, the cross bar is provided with two material supporting mechanisms 2, and the top surfaces of the material supporting mechanisms 2 are arc-shaped.
A fixed-length roller 9 is arranged above the ultrasonic transverse cutter, an auxiliary fixed-length roller 10 is arranged below the ultrasonic transverse cutter, the fixed-length roller 9 is driven by a servo motor 25, and the auxiliary fixed-length roller 10 is driven by a torque motor 26.
The first press roller 3, the first roller 1, the second press roller 8, the second roller 7 and the feeding roller 6 are all driven by torque motors.
The working principle is as shown in figure 5:
when using, the mattress seam layer is by first roller 1 material loading, and the waterproof layer is by first compression roller 3 material loading, and the mattress seam layer is by jack-up when the support component 2, and the centre is arched, matches the great waterproof layer of size, and the material is more level and more smooth after the complex. After the mattress sewing layer and the waterproof layer are matched, the position of the ultrasonic side cutter on the guide rail is adjusted to be suitable for the width size required by the fabric, and side cutting is started. The tug wheels at the front and the rear of the ultrasonic side cutter provide proper tension for the material, and the flatness of the material after side cutting is improved. The material after the side cut is carried to second roller by walking the material cylinder, then to second compression roller, leads to through fixed length roller again, and when suitable length, fixed length roller stall, supplementary fixed length roller take-up material, the ultrasonic transverse cutter carries out the crosscut. The crosscut materials fall into a material receiving trolley below, and the next process is continued.
The first roller and the second roller are synchronized by a synchronous belt, a linkage shaft, a synchronous wheel and a synchronous belt tensioning structure, the tension of materials is constant in the processing process, and the production efficiency and the flatness of products are improved.
An upper cutter rotating motor in the side cutting mechanism can drive the upper cutter to rotate through a synchronous belt, so that materials are further tensioned, and the flatness after side cutting is improved.
The transverse cutting mechanism determines the material cutting length by using the fixed-length roller and the auxiliary fixed-length roller, the fixed-length roller adopts the servo motor for fixing the length, the auxiliary fixed-length roller adopts the torque motor for applying tension to the material, and the transverse cutting mechanism is more compact while the transverse cutting efficiency and the transverse cutting quality are improved.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides a novel ultrasonic wave compound guillootine, includes the frame and locates feed mechanism, side cut mechanism, buffer memory mechanism and crosscut mechanism on it, its characterized in that: the feeding mechanism comprises a first roller arranged at the lower part of the rack and a first press roller arranged on the top surface of the rack; the side cutting mechanism comprises a guide rail arranged on the top surface of the rack and two ultrasonic side cutters arranged on two sides of the guide rail; the buffer mechanism comprises a feeding roller arranged on the top surface of the rack, a second roller arranged on the lower part of the rack and a second press roller arranged on the top surface of the rack; the transverse cutting mechanism comprises a slide rail arranged on the top surface of the rack and an ultrasonic transverse cutter arranged on the slide rail; the first compression roller, the guide rail, the feeding roller, the second compression roller and the slide rail are sequentially arranged in parallel from front to back, and the first roller and the second roller are sequentially arranged in parallel from front to back.
2. The novel ultrasonic composite cutting machine according to claim 1, characterized in that: first roller and second roller both sides all are equipped with the hold-in range connecting block, hold-in range connecting block top is equipped with hold-in range tensioning structure, and the below is equipped with the synchronizing wheel, the synchronizing wheel is located on the universal driving shaft, the cover is equipped with the hold-in range on hold-in range tensioning structure and the synchronizing wheel, the hold-in range is connected with the hold-in range connecting block.
3. The novel ultrasonic composite cutting machine according to claim 1, characterized in that: a group of tug wheels are arranged in front of and behind the ultrasonic side cutter respectively, and the tug wheels are arranged on the guide rail.
4. The novel ultrasonic composite cutting machine according to claim 3, characterized in that: the ultrasonic side cutter comprises an upper cutter cylinder, an upper cutter rotating motor, a lower cutter and a lower cutter fixing frame, wherein the upper cutter rotating motor drives the upper cutter to rotate through a synchronous belt, the upper cutter cylinder controls the upper cutter to lift up and fall down, and the lower cutter is arranged on the lower cutter fixing frame.
5. The novel ultrasonic composite cutting machine according to claim 1, characterized in that: a cross rod is arranged in front of the first pressing roller, two material supporting mechanisms are arranged on the cross rod, and the top surfaces of the material supporting mechanisms are arc-shaped.
6. The novel ultrasonic composite cutting machine according to claim 1, characterized in that: the ultrasonic transverse cutter is characterized in that a fixed-length roller is arranged above the ultrasonic transverse cutter, an auxiliary fixed-length roller is arranged below the ultrasonic transverse cutter, the fixed-length roller is driven by a servo motor, and the auxiliary fixed-length roller is driven by a torque motor.
7. The novel ultrasonic composite cutting machine according to claim 1, characterized in that: the first press roller, the first roller, the second press roller, the second roller and the feeding roller are all driven by a torque motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020356183.1U CN211945580U (en) | 2020-03-19 | 2020-03-19 | Novel ultrasonic wave composite cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020356183.1U CN211945580U (en) | 2020-03-19 | 2020-03-19 | Novel ultrasonic wave composite cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211945580U true CN211945580U (en) | 2020-11-17 |
Family
ID=73180408
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020356183.1U Active CN211945580U (en) | 2020-03-19 | 2020-03-19 | Novel ultrasonic wave composite cutting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211945580U (en) |
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2020
- 2020-03-19 CN CN202020356183.1U patent/CN211945580U/en active Active
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