CN211941177U

CN211941177U - Automatic blanking and waste discharging integrated machine for pearl wool

Info

Publication number: CN211941177U
Application number: CN202020596360.3U
Authority: CN
Inventors: 高波; 侯念文; 曹志怀; 金耿
Original assignee: Xiamen Purui Technology Co ltd
Current assignee: Xiamen Purui Technology Co ltd
Priority date: 2020-04-20
Filing date: 2020-04-20
Publication date: 2020-11-17
Anticipated expiration: 2030-04-20

Abstract

The utility model provides an automatic blanking and waste discharge integrated machine for pearl cotton, which comprises a first feeding component, a blanking component, a second feeding component and a discharging component; the first feeding assembly, the blanking assembly, the second feeding assembly and the discharging assembly are sequentially connected; the first feeding component and the second feeding component both comprise a transmission mechanism and a pushing mechanism; the pushing mechanism is arranged above the transmission mechanism; the discharging assembly comprises a discharging table and a discharging mechanism; the discharging mechanism is arranged above the discharging platform. The utility model provides an automatic blanking and waste discharge all-in-one realizes cotton material loading of pearl and transmission through first pay-off subassembly and second pay-off subassembly, realizes the cotton cutting of pearl through the blanking subassembly, discharges the blanking waste material on pearl cotton and the pearl cotton through arranging the material subassembly to realized the cotton automatic blanking of pearl and arranged the material, makeed the cotton production of pearl realize mechanization and automation, alleviateed workman's intensity of labour, reduce the human cost, improved the cotton production efficiency of pearl.

Description

Automatic blanking and waste discharging integrated machine for pearl wool

Technical Field

The utility model relates to a cotton processing equipment of pearl, in particular to be used for cotton automatic blanking of pearl to arrange useless all-in-one.

Background

The pearl cotton is also called polyethylene foam cotton, and is a novel environment-friendly packaging material; it is formed by countless independent bubbles generated by physically foaming low-density polyethylene resin; overcomes the defects of easy deformation, poor recovery and the like of the common foaming adhesive; the material has the advantages of shock resistance, sound insulation, good plastic property, strong toughness, strong impact resistance and the like, and has good chemical resistance; the packaging material is widely applied to packaging of products such as household appliances, artware, ceramics and the like, and is one of the most common packaging materials at present.

At present, pearl wool is generally punched by a punch, for example, a pearl wool punch disclosed in the patent with the application number of CN201420421506.5 is used, and specifically includes a main body support, a punch, a working platform, a pneumatic mechanism and a power switch; the stamping head is arranged at the upper end of one side of the main body support, the working platform is arranged at the lower end of one side of the main body support, the stamping head and the working platform are respectively arranged at the same side of the main body support, an air pressure mechanism is arranged in the stamping head, and a power switch is arranged on the surface of the stamping head; the pearl cotton is punched and cut by a punch press through a cutting die so as to cut the required shape, but the pearl cotton is manually separated from useless waste on the pearl cotton after cutting, so that the automation degree is low and the efficiency is low.

In the prior art, the production of pearl cotton usually adopts a mode of combining manpower and machinery, the automation degree is low, and the production efficiency is low.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem of low automation degree of processing of pearl cotton in the prior art, the utility model provides an automatic blanking and waste discharge integrated machine for pearl cotton, which comprises a first feeding assembly for feeding pearl cotton, a blanking assembly for blanking pearl cotton, a second feeding assembly for transmitting the blanked pearl cotton and a discharge assembly for discharging the waste pearl cotton; the first feeding assembly, the blanking assembly, the second feeding assembly and the discharging assembly are connected in sequence;

the first feeding assembly and the second feeding assembly respectively comprise a transmission mechanism and a pushing mechanism; the transmission mechanism is used for bearing the pearl cotton, and the pushing mechanism is used for compressing and pushing the pearl cotton; the pushing mechanism is arranged above the transmission mechanism;

the discharging assembly comprises a discharging table and a discharging mechanism for separating pearl cotton from pearl cotton waste; the discharging mechanism is arranged above the discharging platform.

Further, the pushing mechanism comprises a pushing structure for compressing the pearl cotton, a first driving mechanism for driving the pushing structure to compress the pearl cotton, and a second driving mechanism for driving the pushing structure to feed; the pushing structure is connected with the first driving mechanism and the second driving mechanism respectively.

Further, the first driving mechanism is an air cylinder or an electric push rod.

Further, the second driving mechanism is an air cylinder or an electric push rod.

Further, the discharge assembly also comprises a discharge mechanism for discharging the pearl cotton waste; the discharging mechanism is arranged at one end, far away from the second feeding assembly, of the discharging table.

Further, the discharging mechanism comprises a first roller, a second roller and a roller driving mechanism for driving the second roller to rotate; the first roller and the second roller are arranged up and down, and the second roller is connected with the roller driving mechanism.

Furthermore, the device also comprises a plurality of adjusting mechanisms; the adjusting mechanism is used for adjusting the discharging gap of the discharging mechanism.

Further, the adjusting mechanism comprises a sliding block, a sliding rail, a hand wheel and a screw rod for driving the sliding block to slide; the sliding block is connected with the sliding rail in a sliding manner; the hand wheel is connected with the screw rod; the screw rod is in threaded connection with the sliding block; and the sliding block is connected with the first roller.

Further, the discharging mechanism is an air cylinder or an electric push rod.

Furthermore, a first sensor and a second sensor for sensing pearl wool are arranged on the blanking assembly; the first sensor is arranged at the inlet end of the blanking assembly, and the second sensor is arranged at the outlet end of the blanking assembly.

The utility model provides a pair of be used for cotton automatic blanking of pearl to arrange useless all-in-one realizes the cotton material loading of pearl and transmission through first pay-off subassembly and second pay-off subassembly, realize the cotton cutting of pearl through the blanking subassembly, arrange the blanking waste discharge on the material mechanism with the cotton with pearl of pearl through arranging the material subassembly, thereby realized the cotton automatic blanking of pearl and arranged the material, make the cotton production of pearl realize mechanization and automation, lightened workman's intensity of labour, reduce the human cost, the cotton production efficiency of pearl has been improved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive labor.

Fig. 1 is a schematic structural view of an automatic blanking and waste discharge all-in-one machine for pearl wool provided by the utility model;

FIG. 2 is a schematic structural view of a first feed assembly;

FIG. 3 is a schematic view of a blanking assembly;

FIG. 4 is a schematic structural view of a second feed assembly;

FIG. 5 is a schematic view of a discharge assembly;

FIG. 6 is an enlarged view of part A of the discharge assembly.

Reference numerals:

100 first feeding assembly 110 and conveying mechanism 120 pushing mechanism

121 pushing structure 122 first driving mechanism 123 second driving mechanism

130 locating rod 200 blanking subassembly 300 second pay-off subassembly

400 row material subassembly 410 row material platform 420 row material mechanism

430 discharge mechanism 431 first roller 432 second roller

433 roller driving mechanism 440 adjusting mechanism 441 slider

442 slide rail 443 handwheel 444 screw

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplification of the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

The utility model provides an automatic blanking and waste discharge integrated machine for pearl wool, which comprises a first feeding component 100 for feeding the pearl wool, a blanking component 200 for blanking the pearl wool, a second feeding component 300 for transmitting the blanked pearl wool and a discharging component 400 for discharging the pearl wool waste; the first feeding assembly 100, the blanking assembly 200, the second feeding assembly 300 and the discharging assembly 400 are connected in sequence;

the first feeding assembly 100 and the second feeding assembly 300 both comprise a transmission mechanism 110 and a pushing mechanism 120; the transmission mechanism 110 is used for bearing the pearl cotton, and the pushing mechanism 120 is used for compressing and pushing the pearl cotton; the pushing mechanism 120 is arranged above the conveying mechanism 110;

the discharging assembly 400 comprises a discharging table 410 and a discharging mechanism 420 for separating pearl cotton from pearl cotton waste; the discharging mechanism 420 is disposed above the discharging table 410.

In specific implementation, as shown in fig. 1 and 3, an embodiment of the present invention now provides an automatic blanking and waste discharging all-in-one machine for pearl wool, which includes a first feeding assembly 100, a blanking assembly 200, a second feeding assembly 300, and a discharging assembly 400; the first feeding assembly 100, the blanking assembly 200, the second feeding assembly 300 and the discharging assembly 400 are sequentially connected, and both the first feeding assembly 100 and the second feeding assembly 300 comprise a transmission mechanism 110 and a pushing mechanism 120; the transmission mechanism 110 is made of a transmission belt; the pushing mechanism 120 is arranged above the transmission mechanism 110, and the pushing mechanism 120 is used for pressing the pearl cotton onto the transmission mechanism 110 and driving the pearl cotton to be transmitted forward, so that the transmission of the pearl cotton is realized.

The blanking assembly 200 is arranged between the first feeding assembly 100 and the second feeding assembly 300, the inlet end of the blanking assembly 200 is butted with the first feeding assembly 100, and the outlet end of the blanking assembly 200 is butted with the second feeding assembly 300; the blanking assembly 200 is used for stamping and cutting the pearl cotton transmitted by the first feeding assembly 100; a cutting die is arranged on the stamping surface of the blanking assembly 200, and the cutting die is driven to stamp downwards when the stamping surface moves downwards, so that stamping and cutting of the pearl cotton are realized; it should be noted that the blanking assembly 200 may be formed by a stamping device in the prior art, and details are not described herein; the discharging assembly 400 comprises a discharging table 410 and a discharging mechanism 420; the discharging table 410 is of a frame structure, and the table top of the discharging table 410 is partially hollow; the discharging mechanism 420 adopts a linear driving mechanism such as an air cylinder or an electric push rod, the discharging mechanism 420 is arranged on the discharging platform 410, and the discharging mechanism 420 is used for pressing and pushing out the punched and cut pearl cotton and waste materials on the pearl cotton so as to separate the pearl cotton and the waste materials, thereby realizing discharging.

Specifically, as shown in fig. 2 and 4, the pushing mechanism 120 includes a pushing structure 121, a first driving mechanism 122, and a second driving mechanism 123; the first driving mechanism 122 is a linear driving mechanism such as an air cylinder or an electric push rod; in this embodiment, the pushing structure 121 is a rod-shaped structure, and it should be noted that the pushing structure 121 may be designed into different shapes according to actual situations, and details are not described here. The movable end of the first driving mechanism 122 is connected with the pushing structure 121; the pushing structure 121 is driven by the first driving mechanism 122 to move up and down, so that the compression and the release of the pearl cotton are realized; the second driving mechanism 123 is a linear driving mechanism such as a cylinder or an electric push rod; the movable end of the second driving mechanism 123 is connected with the first driving mechanism 122; the first driving mechanism 122 is driven by the second driving mechanism 123 to move longitudinally along the slide rail 442, so as to drive the pushing structure 121 to slide longitudinally; during operation, the pushing structure 121 moves downwards under the driving of the first driving mechanism 122 and presses the pearl cotton on the transmission mechanism 110, that is, the pushing structure 121 and the transmission mechanism 110 clamp the pearl cotton, and the pushing mechanism 120 drives the pearl cotton to be transmitted forwards under the driving of the second driving mechanism 123, so that the transmission and feeding of the pearl cotton are realized. Preferably, a positioning rod 130 is disposed on one side of the first feeding assembly 100 abutting against the inlet end of the blanking assembly 200, and a positioning rod 130 is disposed on one side of the second feeding assembly 300 abutting against the outlet section of the blanking assembly 200, the positioning rod 130 is disposed on the main body of the first feeding assembly 100 or the second feeding assembly 300 through a sleeve, and the positioning rod 130 can be transversely adjusted in position along the main body through the sleeve, and the positioning rod 130 is adjustable in position, so as to limit the transmission path of the pearl wool and prevent the pearl wool from shifting when passing through the blanking assembly 200.

In actual use, as shown in fig. 1, pearl cotton to be processed is transferred to the first feeding assembly 100 from other sections, the first feeding assembly 100 pushes and transmits materials into the blanking assembly 200, and the blanking assembly 200 performs stamping cutting on the pearl cotton, so as to cut the required shape; then the first feeding assembly 100 pushes uncut pearl cotton into the blanking assembly 200, so that the cut pearl cotton is pushed and transmitted to the second feeding assembly 300, and the cut pearl cotton is pushed and transmitted to the discharging assembly 400 through the second feeding assembly 300; the discharging mechanism 420 on the discharging assembly 400 firstly presses and discharges the unnecessary patterns on the pearl cotton, then presses and discharges the pearl cotton product, collects the pearl cotton product, and finally remains useless frame waste of the pearl cotton.

Preferably, the discharging assembly 400 further comprises a discharging mechanism 430 for discharging the pearl cotton waste; the discharging mechanism 430 is disposed at an end of the discharging platform away from the second feeding assembly 300.

Preferably, the discharging mechanism 430 comprises a first roller 431, a second roller 432 and a roller driving mechanism 433 for driving the second roller 432 to rotate; the first roller 431 and the second roller 432 are arranged up and down, and the second roller 432 is connected with the roller driving mechanism 433.

In specific implementation, as shown in fig. 5 and 6, the discharging mechanism 430 comprises a first roller 431, a second roller 432 and a roller driving mechanism 433; the first roller 431 and the second roller 432 are both arranged at one end, far away from the second feeding assembly 300, of the discharging platform 410, the first roller 431 and the second roller 432 are arranged in an up-and-down parallel mode, and a discharging gap between the first roller 431 and the second roller 432 is just opposite to the position of the pearl cotton on the discharging platform 410; the roller driving mechanism 433 is a motor, and the roller driving mechanism 433 is connected with the output shaft and the second roller 432; the second roller 432 is driven by the roller driving mechanism 433 to rotate, and when the second roller rotates, the residual fertilizer of the pearl cotton can be discharged out of the discharging table 410.

Preferably, a number of adjustment mechanisms 440 are also included; the adjusting mechanism 440 is used for adjusting the discharging gap of the discharging mechanism 430.

Preferably, the adjusting mechanism 440 comprises a sliding block 441, a sliding rail 442, a handwheel 443 and a screw rod 444 for driving the sliding block 441 to slide; the sliding block 441 is slidably connected with the sliding rail 442; the handwheel 443 is connected with the screw 444; the screw rod 444 is in threaded connection with the sliding block 441; and the slider 441 is connected to the first roller 431.

In specific implementation, as shown in fig. 5 and 6, the automatic blanking and waste discharging all-in-one machine for pearl wool provided by the embodiment of the present invention further includes an adjusting mechanism 440, wherein the adjusting mechanism 440 is used for adjusting a discharging gap between the first roller 431 and the second roller 432; specifically, the adjustment mechanism 440 includes a slide rail 442, a slider 441, a hand wheel 443, and a screw 444; the two sliding rails 442 are vertically and symmetrically arranged on the discharging table 410, the sliding blocks 441 are arranged on the sliding rails 442, and the sliding blocks 441 can slide along the sliding rails 442; the sliding block 441 is provided with threads, the sliding block 441 is in threaded connection with the screw rod 444, and the sliding block 441 is connected with the first roller 431; the screw rod 444 is fixedly connected with a handwheel 443; during adjustment, the handwheel 443 is rotated to drive the screw rod 444 to rotate, the screw rod 444 rotates to drive the sliding block 441 to slide upwards or downwards along the sliding rail 442, so that the first roller 431 is driven to move upwards or downwards, that is, the adjustment of the discharge gap between the first roller 431 and the second roller 432 is realized, and the discharge mechanism 430 is suitable for pearl cotton with different thicknesses. Preferably, the adjusting mechanism 440 can also be disposed on the first feeding assembly 100 or the second feeding assembly 300, and the sliding block 441 of the adjusting mechanism 440 is connected to the roller of the transmission belt of the transmission mechanism 110, so as to adjust the tightness of the transmission belt and prevent the transmission belt from slipping.

Preferably, the blanking assembly 200 is provided with a first sensor and a second sensor for sensing pearl wool; the first sensor is located at the inlet end of the blanking assembly 200 and the second sensor is located at the outlet end of the blanking assembly 200.

In specific implementation, the blanking assembly 200 is provided with a first sensor and a second sensor, the first sensor is arranged at the inlet end of the blanking assembly 200, and the second sensor is arranged at the outlet end of the blanking assembly 200; the first sensor and the second sensor can adopt a correlation type photoelectric sensor or an ultrasonic sensor; the first sensor and the second sensor are used for detecting whether the pearl wool is pushed to a specified blanking position, when the first sensor and the second sensor detect the pearl wool, the pearl wool is pushed in place, and the stamping surface of the blanking assembly 200 presses down the punched pearl wool; by providing a first sensor and a second sensor, the degree of automation of the blanking assembly 200 is improved.

Although terms such as first feeding assembly, blanking assembly, second feeding assembly, discharge assembly, transport mechanism, pushing mechanism, discharge station and discharge mechanism are used more often herein, the possibility of using other terms is not excluded. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed in a manner that is inconsistent with the spirit of the invention.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.

Claims

1. The utility model provides an automatic blanking and waste discharge all-in-one machine for pearl is cotton which characterized in that: comprises a first feeding assembly (100) for feeding pearl wool, a blanking assembly (200) for blanking the pearl wool, a second feeding assembly (300) for conveying the blanked pearl wool and a discharging assembly (400) for discharging waste pearl wool; the first feeding assembly (100), the blanking assembly (200), the second feeding assembly (300) and the discharging assembly (400) are connected in sequence;

the first feeding assembly (100) and the second feeding assembly (300) respectively comprise a transmission mechanism (110) and a pushing mechanism (120); the transmission mechanism (110) is used for bearing the pearl cotton, and the pushing mechanism (120) is used for compressing and pushing the pearl cotton; the pushing mechanism (120) is arranged above the transmission mechanism (110);

the discharging assembly (400) comprises a discharging table (410) and a discharging mechanism (420) for separating pearl cotton from pearl cotton waste; the discharging mechanism (420) is arranged above the discharging platform (410).

2. The automatic blanking and waste discharge all-in-one machine for pearl wool as claimed in claim 1, characterized in that: the pushing mechanism (120) comprises a pushing structure (121) for compressing the pearl wool, a first driving mechanism (122) for driving the pushing structure (121) to compress the pearl wool, and a second driving mechanism (123) for driving the pushing structure (121) to feed; the pushing structure (121) is connected with the first driving mechanism (122) and the second driving mechanism (123) respectively.

3. The automatic blanking and waste discharge all-in-one machine for pearl wool as claimed in claim 2, characterized in that: the first driving mechanism (122) is an air cylinder or an electric push rod.

4. The automatic blanking and waste discharge all-in-one machine for pearl wool as claimed in claim 3, characterized in that: the second driving mechanism (123) is an air cylinder or an electric push rod.

5. The automatic blanking and waste discharge all-in-one machine for pearl wool as claimed in claim 1, characterized in that: the discharge assembly (400) further comprises a discharge mechanism (430) for discharging the pearl cotton waste; the discharging mechanism (430) is arranged at one end, far away from the second feeding assembly (300), of the discharging table.

6. The automatic blanking and waste discharge all-in-one machine for pearl wool as claimed in claim 5, characterized in that: the discharging mechanism (430) comprises a first roller (431), a second roller (432) and a roller driving mechanism (433) for driving the second roller (432) to rotate; the first roller (431) and the second roller (432) are arranged up and down, and the second roller (432) is connected with the roller driving mechanism (433).

7. The automatic blanking and waste discharge all-in-one machine for pearl wool as claimed in claim 6, characterized in that: also comprises a plurality of adjusting mechanisms (440); the adjusting mechanism (440) is used for adjusting the discharging gap of the discharging mechanism (430).

8. The automatic blanking and waste discharge all-in-one machine for pearl wool as claimed in claim 7, characterized in that: the adjusting mechanism (440) comprises a sliding block (441), a sliding rail (442), a hand wheel (443) and a screw rod (444) for driving the sliding block (441) to slide; the sliding block (441) is connected with the sliding rail (442) in a sliding manner; the hand wheel (443) is connected with the screw rod (444); the screw rod (444) is in threaded connection with the sliding block (441); and the slider (441) is connected with the first roller (431).

9. The automatic blanking and waste discharging all-in-one machine for pearl wool according to any one of claims 1 to 8, characterized in that: the discharging mechanism (420) is an air cylinder or an electric push rod.

10. The automatic blanking and waste discharge all-in-one machine for pearl wool as claimed in claim 9, characterized in that: the blanking assembly (200) is provided with a first sensor and a second sensor for sensing pearl wool; the first sensor is arranged at the inlet end of the blanking assembly (200), and the second sensor is arranged at the outlet end of the blanking assembly (200).