CN211920003U - Automatic loading attachment of perforation gun barrel processing - Google Patents
Automatic loading attachment of perforation gun barrel processing Download PDFInfo
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- CN211920003U CN211920003U CN201922397104.1U CN201922397104U CN211920003U CN 211920003 U CN211920003 U CN 211920003U CN 201922397104 U CN201922397104 U CN 201922397104U CN 211920003 U CN211920003 U CN 211920003U
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- pipe
- roller
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Abstract
The utility model relates to an automatic loading device for processing a gun barrel of a perforating gun, which comprises a tube lifting mechanism and a tube conveying mechanism, wherein the tube lifting mechanism comprises a tube placing platform, four hydraulic lifting rods and a hydraulic station, the tube placing platform is provided with a tube moving groove and a plurality of lifting roller placing grooves, a lifting roller is placed in each lifting placing groove, the tube conveying mechanism comprises a conveying frame, the conveying frame is provided with a conveying stand, the conveying stand is provided with a plurality of conveying roller supports and at least two feeding systems, each conveying roller support is provided with a conveying roller, each feeding system comprises a feeding rod and a feeding rod rotating motor, each feeding rod comprises a feeding rod body and a pair of clamping jaws, the loading device avoids the damage and the landing of the gripping clamps in the tube pushing and moving processes, and prevents the tube from rolling, sliding and skewing, the operation is convenient, the machine can be suitable for processing products of various specifications, and is convenient, rapid and efficient.
Description
Technical Field
The utility model relates to a lathe charging equipment, in particular to automatic loading attachment of perforation gun barrel processing.
Background
The gun barrel of the perforating gun is a pipe product with high precision requirement and multiple size specifications, the traditional machine tool for machining the gun barrel of the perforating gun is machined by multiple machine tools or multiple processes, the machining period is long, the machining precision cannot meet the high-quality requirement, the equipment investment is large, one equipment needs one operator, the labor cost is high, at present, some machine tool manufacturing enterprises develop the automatic production line of the gun barrel of the full-automatic perforating gun, the machine tool manufacturing enterprises are specially used for machining gun barrel products with various specifications on the same equipment, the precision is improved, the period is shortened, the labor is reduced, the cost is reduced, the machine tool manufacturing enterprises are used as the first process of the full-automatic machining, the loading is also an important part of the full-automatic machining equipment, the investment is large by adopting mechanical arms and the like, the programs are often fixed, and the requirement of the loading of the full specification cannot be.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems, the utility model aims at providing an automatic loading attachment of perforating gun barrel processing that convenient operation, efficient, be applicable to full specification product, equipment investment are little, can realize automated operation.
In order to realize the purpose, the utility model discloses a technical scheme as follows:
an automatic loading device for processing a perforating gun barrel comprises a pipe lifting mechanism and a pipe conveying mechanism, wherein the pipe lifting mechanism comprises a pipe placing table, four hydraulic lifting rods and a hydraulic station, the pipe placing table is installed on the four hydraulic lifting rods, the pipe placing table is provided with a pipe moving groove and a plurality of lifting roller placing grooves, the pipe moving groove is a through groove along the length direction of the pipe placing table, each lifting roller placing groove is symmetrically arranged on two side walls of the pipe moving groove and is vertical to the two side walls of the pipe moving groove, a lifting roller is placed in each lifting placing groove, the hydraulic station is connected with the four hydraulic lifting rods through pipelines, the pipe conveying mechanism comprises a conveying frame, the conveying frame is fixed on the ground, a conveying stand is arranged on the conveying stand, and a plurality of conveying roller supports and at least two feeding systems are arranged on the conveying stand, install a transfer roller on every transfer roller support, every feeding system includes a porter bar and a porter bar rotation motor, the porter bar is pay-off hydraulic telescoping rod, every porter bar lower extreme is fixed in a porter bar through fixed cover and rotates on the motor, be provided with the porter bar in the middle of the conveying pallet and rotate motor mounting groove, every porter bar rotates the motor and installs in the porter bar rotation motor mounting groove in the middle of the conveying pallet, every porter bar includes a pay-off body of rod and a pair of clamping jaw.
Preferably, the diameter of the lifting roller is slightly smaller than the depth of the pipe material moving groove.
Preferably, a pipe pushing rod is arranged at the rear end of the pipe moving groove and is a second hydraulic telescopic rod.
Preferably, be provided with transfer roller actuating system on the conveying pallet, transfer roller actuating system comprises main motor, reduction gear, sprocket, transfer roller actuating system passes through first chain with the first transfer roller of conveying frame and is connected.
Preferably, the conveying rollers are connected by a second chain.
Preferably, a pipe material conveying groove is arranged in the middle of each conveying roller.
Preferably, an infrared ray auto-induction meter counter is arranged at the front end of the conveying stand.
Preferably, the upper surface of the pipe material placing table is an inclined plane.
Preferably, a numerical control operating system is arranged below one side of the front end of the conveying stand, and the numerical control operating system is electrically connected with the hydraulic station, the conveying roller driving system, the feeding system and the infrared automatic sensing meter counter.
Compared with the prior art, the utility model, its beneficial effect is:
(1) through setting up pipe material hoist mechanism and pipe material transport mechanism, pipe material hoist mechanism is initial and ground parallel and level, and the material pipe can roll into the pipe material shifting chute very easily like this, can not produce the damage because the grabs the clamp, sends into pipe material transport mechanism under the effect of pipe material propelling movement pole on the lifting roller in the pipe material shifting chute, has avoided the clamp of hoist and mount to hinder, landing etc..
(2) Through set up automatic counter at conveying pallet front end, can convey feeding system and lathe with pipe material specification information the very first time, the distance of two feed bars of feeding system automatic adjustment, lathe tailstock also can correspondingly walk to the position that can the clamping, convenient operation.
(3) The conveying roller is provided with the pipe conveying groove, so that the pipe can be prevented from rolling, sliding and skewing, and the quality of the pipe is ensured not to be damaged.
(4) The pay-off frame adopts hydraulic telescoping rod to be fixed in and rotate on the motor, when pipe material feeding stack pole upper end, the clamping jaw presss from both sides tightly, and hydraulic telescoping rod lifts to a take the altitude, then rotates the motor rotation, send the pipe material to the lathe on, accomplish the clamping of work piece on the lathe, and is convenient, high-efficient, as long as simultaneously through the distance between the two pay-off frames of adjustment, just can be applicable to the processing of various specification products, and is convenient, swift, high-efficient.
(5) The conveying roller adopts chain transmission, so that the transmission is stable, the control is convenient, the stability of conveying the pipe materials is ensured, and the pipe materials are effectively protected from being damaged.
Drawings
Fig. 1 is a schematic structural view of an automatic loading device for perforating gun barrel processing of the present invention;
FIG. 2 is a top view of the tube placement station of FIG. 1;
3 FIG. 3 3 3 is 3 a 3 cross 3- 3 sectional 3 view 3 A 3- 3 A 3 of 3 the 3 tube 3 placement 3 station 3 of 3 FIG. 3 2 3; 3
FIG. 4 is a right side view of the tube placement station of FIG. 1;
FIG. 5 is a left side view of the tube stock transfer mechanism of FIG. 1;
fig. 6 is a cross-sectional view taken along line B-B of fig. 1.
In fig. 1-6, a pipe lifting mechanism 100, a pipe placing table 101, a hydraulic station 102, a pipe pushing rod 103, a hydraulic lifting rod 104, a pipeline 105, a pipe moving groove 106, a lifting roller placing groove 107, a lifting roller 108, a pipe conveying mechanism 200, a conveying frame 201, a conveying stand 202, a conveying roller support 203, a conveying roller 204, a pipe conveying groove 205, a conveying roller driving system 206, a first chain 207, a second chain 208, a feeding system 209, a feeding rod 210, a feeding rod body 211, a clamping jaw 212, a feeding rod rotating motor 213, a fixing sleeve 214, a feeding rod rotating motor mounting groove 215, an infrared ray auto-induction meter counter 216 and a numerical control operating system 217.
Detailed Description
The invention will be further described with reference to the accompanying drawings and specific embodiments.
In fig. 1-6, an automatic loading device for perforating gun barrel processing comprises a tube lifting mechanism 100 and a tube conveying mechanism 200, wherein the tube lifting mechanism 100 is used for lifting a tube from the ground to a certain height so as to be pushed onto the tube conveying mechanism 200, the tube lifting mechanism 100 comprises a tube placing table 101, four hydraulic lifting rods 104 and a hydraulic station 102, the tube placing table 101 is mounted on the four hydraulic lifting rods 104, in order to facilitate the feeding of the tube onto the tube placing table 101, the upper surface of the tube placing table 101 is an inclined plane, meanwhile, in order to ensure that the tube rolls smoothly, the included angle between the inclined plane and the horizontal plane is not more than 6 degrees, a pit is generally arranged below the tube placing table 101, and the four hydraulic lifting rods 104 are arranged in the pit, so that space is saved, the tube can be conveniently fed onto the tube placing table 101, in order to ensure that the tube is not inclined in the lifting and pushing processes, and is relatively laborsaving, the pipe material placing table 101 is provided with a pipe material moving groove 106 and a plurality of lifting roller placing grooves 107, the number of the lifting roller placing grooves 107 is at least 3, the pipe material moving groove 106 is a through groove along the length direction of the pipe material placing table 101, each lifting roller placing groove 107 is symmetrically arranged on two side walls of the pipe material moving groove 106 and is vertical to two side walls of the pipe material moving groove 106, a lifting roller 108 is placed in each lifting placing groove 107, in order to enable a pipe material to enter the pipe material moving groove 106, the diameter of the lifting roller 108 is slightly smaller than the depth of the pipe material moving groove 106, the lifting roller 108 is prevented from being parallel to or higher than the notch of the pipe material moving groove 106 and cannot simply position the pipe material, the rear end of the pipe material moving groove 106 is provided with a pipe material pushing rod 103, the pipe material pushing rod 103 is a second hydraulic telescopic rod, the second hydraulic telescopic rod is a hydraulic telescopic rod consisting of a hydraulic cylinder and a piston rod, the tubing can be pushed forward by the reciprocating motion of the piston rod, and the hydraulic station 102 is connected with four hydraulic lifting rods 104 through pipelines 105.
The pipe material conveying mechanism 200 comprises a conveying frame 201, the conveying frame 201 is fixed on the ground, conveying frame legs can be arranged and fixed through expansion screws, the conveying frame 201 is provided with a conveying stand 202, in order to facilitate pipe material movement, the conveying stand 202 is provided with a plurality of conveying roller supports 203 and at least two feeding systems 209, the number of the conveying roller supports 203 is at least 3, each conveying roller support 203 comprises two supporting vertical columns and a transverse shaft, the two supporting vertical columns are respectively fixed on two sides of the conveying stand 202, the transverse shafts are erected on the two supporting vertical columns, each conveying roller support 203 is provided with a conveying roller 204, namely the conveying roller 204 penetrates through the transverse shaft, the front end of the conveying roller 204 is provided with two conveying roller chain wheels, the conveying stand 202 is provided with a conveying roller driving system 206, the conveying roller driving system 206 comprises a main motor, a speed reducer and chain wheels, and the conveying roller chain wheels are connected with the chain wheels of the conveying roller driving system 206 through one, another chain wheel of each conveying roller 204 is connected through a second chain 208, in order to better ensure that the pipe material moves along the feeding direction, a pipe material conveying groove 205 is arranged in the middle of each conveying roller 204, each feeding system 209 comprises a feeding rod 210 and a feeding rod rotating motor 213, the feeding rod 210 is a feeding hydraulic telescopic rod, namely the feeding hydraulic telescopic rod consists of a hydraulic cylinder and a piston rod, the lower end of each feeding rod 210, namely the hydraulic cylinder, is fixed on one feeding rod rotating motor 213 through a fixed sleeve 214, in order to better clamp the pipe material, each feeding rod 210 comprises a feeding rod body 211 and a pair of clamping jaws 212, the minimum length of the feeding rod 210 is slightly lower than the lower end of the conveying roller 204 on the conveying roller bracket 203, the maximum length of the feeding rod 210 can meet the requirement on a pipe conveying machine tool, in order to better realize the feeding function, the feeding rod rotating motor 213 can be, set up and rotate the biggest angle to prevent to damage the motor, be provided with the feed rod in the middle of the conveying pallet 202 and rotate motor mounting groove 215, every feed rod rotates motor 213 and installs in the middle of the conveying pallet 202 feed rod rotates motor mounting groove 215, can slide feeding system 209 in feed rod rotation motor mounting groove 215 as required, in order to satisfy the pay-off requirement of different length dimension pipe stocks.
In order to adjust the distance between the feeding rods 210 and the distance between the tailstock and the headstock of the machine tool in time, an infrared automatic sensing meter counter 216 is arranged at the front end of the conveying stand 202.
In order to realize full automation of operation, a numerical control operation system 217 is arranged below one side of the front end of the conveying stand 202, and the numerical control operation system 217 is electrically connected with the hydraulic station 102, the conveying roller driving system 206, the feeding system 209 and the infrared automatic sensing meter counter 216.
The utility model relates to an automatic loading attachment of perforating gun barrel processing's working process is: the method comprises the steps of placing tube materials on a tube material placing table 101 in batches, placing one of the tube materials in a tube material moving groove 106, starting a hydraulic lifting rod 104, lifting the tube material placing table 101 to the position where the bottom of the tube material moving groove 106 is flush with the upper end of a conveying roller 204, starting a tube material pushing rod 103, pushing the tube materials to a conveying stand 202, entering a tube material conveying groove 205 on the conveying roller 204, simultaneously starting an infrared automatic sensing meter counter 216 and a conveying roller driving system 206, rapidly transmitting information to a feeding system 209 after the tube materials completely pass through the infrared automatic sensing meter counter 216 under the driving of the conveying roller driving system 206, rapidly adjusting the position of the feeding system 209 according to the information, starting a feeding hydraulic telescopic rod 210 when the tube materials move to a specified position, clamping the tube materials by a pair of clamping jaws 212 under the hydraulic action, lifting the hydraulic telescopic rod 210 under the action of a hydraulic cylinder, and reaching a preset position, the feeding rod rotating motor 213 is started to rotate the feeding hydraulic telescopic rod 210, the pipe material is sent to a specified position on the machine tool, a feeding process is completed, meanwhile, the next pipe material enters the pipe material moving groove 106 and the pushing is started to be completed, certainly, when the pipe material starts to enter the pipe material conveying mechanism 200, the height of the feeding rod 210 is set to be lower than the height of the bottom of the upper end groove of the pipe material conveying groove 205, and when the feeding system 209 moves in the feeding rod rotating motor mounting groove 215, the height of the feeding rod 210 is set to be lower than the height of the lower end of the conveying roller 204.
The foregoing is only a preferred embodiment of the present invention, and it should be understood that a number of changes and modifications may be made without departing from the technical principles of the present invention, and such changes and modifications and applications should be considered as the protection scope of the present invention.
Claims (9)
1. An automatic loading device for processing a perforating gun barrel is characterized by comprising a pipe lifting mechanism and a pipe conveying mechanism, wherein the pipe lifting mechanism comprises a pipe placing table, four hydraulic lifting rods and a hydraulic station, the pipe placing table is installed on the four hydraulic lifting rods and is provided with a pipe moving groove and a plurality of lifting roller placing grooves, the pipe moving groove is a through groove along the length direction of the pipe placing table, each lifting roller placing groove is symmetrically arranged on two side walls of the pipe moving groove and is vertical to the two side walls of the pipe moving groove, one lifting roller is placed in each lifting placing groove, the hydraulic station is connected with the four hydraulic lifting rods through pipelines, the pipe conveying mechanism comprises a conveying frame, the conveying frame is fixed on the ground and is provided with a conveying stand, and the conveying stand is provided with a plurality of conveying roller supports and at least two feeding systems, install a transfer roller on every transfer roller support, every feeding system includes a porter bar and a porter bar rotation motor, the porter bar is pay-off hydraulic telescoping rod, every porter bar lower extreme is fixed in a porter bar through fixed cover and rotates on the motor, be provided with the porter bar in the middle of the conveying pallet and rotate motor mounting groove, every porter bar rotates the motor and installs in the porter bar rotation motor mounting groove in the middle of the conveying pallet, every porter bar includes a pay-off body of rod and a pair of clamping jaw.
2. The automated loading device for perforating gun barrel processing as claimed in claim 1, wherein the diameter of the lifting roller is slightly smaller than the depth of the tube stock moving groove.
3. The automatic loading device for perforating gun barrel processing as claimed in claim 1, wherein the rear end of the tube material moving groove is provided with a tube material pushing rod, and the tube material pushing rod is a second hydraulic telescopic rod.
4. The automatic loading device for perforating gun barrel processing as claimed in claim 1, wherein the conveying frame is provided with a conveying roller driving system, the conveying roller driving system is composed of a main motor, a speed reducer and a chain wheel, and the conveying roller driving system is connected with a first conveying roller of the conveying frame through a first chain.
5. The automated loading device for perforating gun barrel processing as claimed in claim 1, wherein the conveying rollers are connected by a second chain.
6. The automated loading device for perforating gun barrel processing as claimed in claim 1, wherein a tube stock transfer slot is arranged in the middle of each transfer roller.
7. The automatic loading device for perforating gun barrel processing as claimed in claim 1, characterized in that an infrared automatic sensing meter counter is arranged at the front end of the conveying stand.
8. The automated loading device for perforating gun barrel processing as claimed in claim 1, wherein the upper surface of the tubing placement platform is an inclined plane.
9. The automatic loading device for perforating gun barrel processing as claimed in claim 1, wherein a numerical control operating system is arranged below one side of the front end of the conveying stand, and the numerical control operating system is electrically connected with the hydraulic station, the conveying roller driving system, the feeding system and the infrared automatic sensing meter counter.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201922397104.1U CN211920003U (en) | 2019-12-27 | 2019-12-27 | Automatic loading attachment of perforation gun barrel processing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201922397104.1U CN211920003U (en) | 2019-12-27 | 2019-12-27 | Automatic loading attachment of perforation gun barrel processing |
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Publication Number | Publication Date |
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CN211920003U true CN211920003U (en) | 2020-11-13 |
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CN201922397104.1U Active CN211920003U (en) | 2019-12-27 | 2019-12-27 | Automatic loading attachment of perforation gun barrel processing |
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CN (1) | CN211920003U (en) |
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2019
- 2019-12-27 CN CN201922397104.1U patent/CN211920003U/en active Active
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