CN211868151U

CN211868151U - Diamond fretsaw foaming cement cutting equipment

Info

Publication number: CN211868151U
Application number: CN201922252412.5U
Authority: CN
Inventors: 雷文超; 马俊华; 赵鹏; 李新龙; 苏旭东; 贾海波
Original assignee: Yangling Meichang Technology Co ltd; Yangling Meichang New Material Co ltd
Current assignee: Yangling Meichang Technology Co ltd; Yangling Meichang New Material Co ltd
Priority date: 2019-12-16
Filing date: 2019-12-16
Publication date: 2020-11-06
Anticipated expiration: 2029-12-16

Abstract

The utility model discloses a diamond wire saw foaming cement cutting equipment relates to diamond wire saw foaming cement cutting equipment technical field, specifically is a diamond wire saw foaming cement cutting equipment, which comprises a frame, the both sides fixed mounting of frame has feed system, the middle part fixed mounting of frame has cutting system, the middle part fixed mounting of frame has the line of cut cleaning system who is located the cutting system top, the both sides fixed mounting of frame has gauze cutting system dust cover. This diamond wire saw foaming cement cutting equipment uses through the cooperation of material spacing part, waste recovery storehouse, goes up hobbing cutter arbor, lower hobbing cutter arbor and dadoing motor group, and when diamond wire saw foaming cement cutting equipment worked, according to the corresponding combination formula of shape design in groove hobbing cutter arbor and lower hobbing cutter arbor, the dadoing mechanism moved simultaneously and reaches the purpose that the front end was taken shape at the in-process of feeding.

Description

Diamond fretsaw foaming cement cutting equipment

Technical Field

The utility model belongs to the technical field of diamond wire saw foaming cement cutting equipment, concretely relates to diamond wire saw foaming cement cutting equipment.

Background

In the current rapid development of real estate industry, the requirements for buildings are higher and higher, and new building materials are developed, for example, foamed cement which has just emerged in recent years is a new building material, and has a plurality of excellent characteristics of light weight, good heat insulation performance, good sound insulation and fire resistance, good overall performance, good low-elasticity and shock absorption performance, strong waterproof performance, good durability, good environmental protection performance and the like, so that the building material is favored by the building industry. However, when the foamed cement is applied to buildings, two forms are generally available; one is cast-in-place, the other is building blocks, the first use mode has no cutting problem, but the other use mode can not avoid the cutting problem, and most of the prior art uses a large saw blade for dry cutting or uses a steel wire rope for wet cutting. There are several problems with dry cutting: the saw blade is oversized; such blades must be custom made and therefore are relatively expensive. The waste is more; since the larger the blade, the greater the thickness, the greater the kerf size and the associated scrap. Environmental pollution; the environmental pollution treatment strength of the present country is getting bigger and bigger, because the air is polluted by large dust when the saw blade is used for dry cutting, and the health and safety of operators are affected, the dry cutting mode is not popular and is difficult to popularize. The dry cutting problem is more, so the wet cutting process is generated at the same time, and the advantages of the wet cutting process are obvious compared with the problems generated by dry cutting; firstly, no dust is generated in wet cutting; secondly, an oversized saw blade is not needed; and the cutting efficiency is obviously improved because the foaming cement is not solidified. The wet-cutting method has received some business acceptance. Although the advantages are obvious, the disadvantages are not small and considerable, and the main problems are as follows: the appearance is rough; because the saw blade is changed into the steel wire rope by wet cutting, the steel wire rope has no edge, and the separation effect is achieved by adopting a tightening mode in the working process, the appearance of the cutting surface is poor, and the consumption of the covering material of the outer layer is increased. The waste is more; in order to ensure the strength and toughness of the steel wire, the diameter of the steel wire rope is usually 3mm or more, resulting in a large amount of cutting waste. Therefore, a diamond wire saw foaming cement cutting device is provided.

Disclosure of Invention

Not enough to prior art, the utility model provides a diamond wire saw foaming cement cutting equipment has solved the problem that proposes in the above-mentioned background art.

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: the utility model provides a diamond wire saw foaming cement cutting equipment, includes the frame, the both sides fixed mounting of frame has feed system, the middle part fixed mounting of frame has cutting system, the middle part fixed mounting of frame has the line of cut cleaning system who is located the cutting system top, the both sides fixed mounting of frame has gauze cutting system dust cover, one side fixed mounting of gauze cutting system dust cover has the electric cabinet, the dust pelletizing system interface has been seted up at the top of gauze cutting system dust cover.

Further, feeding system's quantity is two sets of, and is two sets of feeding system includes the shaped steel support, one side fixed mounting of shaped steel support inner chamber has the waste recycling storehouse, one side fixedly connected with door in waste recycling storehouse, the opposite side fixed mounting of shaped steel support inner chamber has circulating water tank, the conveying cylinder has been cup jointed in the top activity of shaped steel support inner chamber, the top fixed mounting of shaped steel support inner chamber has the lower hobbing cutter arbor that is located the conveying cylinder top, the last fixed surface of shaped steel support installs the hobbing cutter arbor, the last fixed surface of shaped steel support is connected with the keyway dust removal module that is located hobbing cutter arbor top, one side fixed mounting of shaped steel support has the keyway motor group.

Further, the surface of lower hobbing cutter shaft and the surface of last hobbing cutter shaft all movably cup jointed with the spacer ring, the surface of lower hobbing cutter shaft and last hobbing cutter shaft all movably cup jointed with the simplex, simplex and spacer ring cross arrangement.

Further, the cutting system comprises a front wire mesh idler wheel, a rear wire mesh idler wheel is fixedly mounted on one side of the front wire mesh idler wheel, a front wire mesh driving wheel is fixedly mounted at one end of the front wire mesh idler wheel, a cutting motor is fixedly mounted at the top of the front wire mesh idler wheel, a rear wire mesh driving wheel is fixedly mounted above the front wire mesh idler wheel, a constant tension system is fixedly connected to the lower surface of the front wire mesh idler wheel, a front wire mesh is sleeved on the surface of the front wire mesh driving wheel and the surface of the front wire mesh idler wheel, and a rear wire mesh is sleeved on the surface of the rear wire mesh idler wheel.

Further, the cutting line cleaning system comprises a rear circulating water tank and a circulating water tank, the rear circulating water tank is positioned on the right side of the circulating water tank, a back flushing recovery tank is arranged on one side of the back circulating water tank, a circulating water tank filter screen is fixedly connected on the upper surface of the back circulating water tank, one side of the circulating water tank is fixedly provided with a water pump, one end of the water pump extends to the inner cavity of the circulating water tank, one end of the circulating water tank is fixedly connected with a circulating water inlet pipe, one end of the circulating water inlet pipe is fixedly connected to an output port of the water pump, the other end of the water inlet circulating pipe is fixedly connected to the inner cavity of the rear circulating water tank, one end of the output shaft of the water pump is fixedly connected with a water outlet high-pressure pipe, one end of the water outlet high-pressure pipe is fixedly provided with a main water spraying pipe, one side of the main water spraying pipe is fixedly connected with a branch water spraying pipe and a nozzle, and the other end of the circulating water tank is provided with a front washing recovery tank.

Has the advantages that:

1. the diamond fretsaw foaming cement cutting device is used by matching a material limiting part, a waste recovery bin, an upper hob cutter shaft, a lower hob cutter shaft and a gouging motor set, when the diamond fretsaw foaming cement cutting equipment works, the corresponding combined upper hobbing cutter shaft and lower hobbing cutter shaft are designed according to the shape of the groove, the grooving mechanisms simultaneously operate in the feeding process to achieve the purpose of front end forming, secondly, the adjustable material limiting component and the detachable waste recovery bin are utilized, the cutting device can adapt to blanks with different sizes and specifications and use environments, and then the wire mesh driving wheel can adjust the functions of feeding speed, feeding direction, grooving speed, grooving direction, linkage use, independent use and the like according to the requirements of working conditions, so that the cutting device for the foamed cement of the diamond fretsaw has the characteristics of strong expansibility, wide adaptive environment and high process adjustment efficiency.

2. According to the diamond fretsaw foaming cement cutting equipment, the cutting size can be rapidly switched by selecting one of the front wire mesh and the rear wire mesh when the equipment runs, the cutting efficiency of the diamond fretsaw foaming cement cutting equipment is improved, and meanwhile, the cutting precision of each wire can be ensured by utilizing a unique constant tension system, so that the cutting quality of the diamond fretsaw foaming cement cutting equipment is greatly improved.

3. This diamond wire saw foaming cement cutting equipment, through the water pump, water spray branch pipe and nozzle, the cooperation of preceding washing accumulator and circulation tank filter screen is used, the water pressure that utilizes the water pump to provide directly sprays the high pressure water to the annular wire saw through water spray branch pipe and nozzle, thereby play abluent effect, spray the back at the water pump will clean the water pressure boost simultaneously and will carry partial silt, this part sewage gets into back circulation tank after the accumulator is washed to the back, the water quality is handled under the effect of circulation tank filter screen, then continue recycling through the water pump, at this in-process water resource to rational utilization, accord with energy-concerving and environment-protective requirement completely, the practicality of this diamond wire saw foaming cement cutting equipment has been improved.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the feeding system of the present invention;

fig. 3 is a schematic side view of the wire mesh cutting system of the present invention;

fig. 4 is a schematic structural view of the front side of the wire mesh cutting system of the present invention;

fig. 5 is a schematic structural view of the cutting wire net cleaning system of the present invention.

In the figure: 1. a section steel support; 2. an upper hob cutter shaft; 3. a lower hob shaft; 4. a conveying roller; 5. a waste recovery bin; 6. a bin gate; 7. a circulating water tank; 8. a material limiting component; 9. a grooving motor unit; 10. single-cutting; 11. a post-circulation water tank; 12. washing the recovery tank; 13. a main water spraying pipe; 14. a front washing recovery tank; 15. a wire mesh cutting system dust cover; 16. a water pump; 17. a circulating water inlet pipe; 18. a water outlet high-pressure pipe; 19. a water spray branch pipe and a nozzle; 20. a filter screen of the circulating water tank; 21. a spacer ring; 22. cutting the motor; 23. a front wire net drive wheel; 24. a front wire mesh; 25. a frame; 26. a constant tension system; 27. a front wire mesh idler; 28. a rear wire mesh idler wheel; 29. a back wire mesh; 30. a dust removal system interface; 31. a rear wire mesh driving wheel; 32. a feed system; 33. a cutting system; 34. a cutting line cleaning system; 35. an electric cabinet; 36. the keyway removal dust module.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Referring to fig. 1 to 5, the present invention provides a technical solution: a diamond wire saw foaming cement cutting device comprises a frame 25, feeding systems 32 are fixedly installed on two sides of the frame 25, the number of the feeding systems 32 is two, the two feeding systems 32 comprise a section steel support 1, a waste recovery bin 5 is fixedly installed on one side of an inner cavity of the section steel support 1, a bin gate 6 is fixedly connected to one side of the waste recovery bin 5, a circulating water tank 7 is fixedly installed on the other side of the inner cavity of the section steel support 1, a conveying roller 4 is movably sleeved on the top of the inner cavity of the section steel support 1, a lower hob shaft 3 positioned above the conveying roller 4 is fixedly installed on the top of the inner cavity of the section steel support 1, an upper hob shaft 2 is fixedly installed on the upper surface of the section steel support 1, a spacer ring 21 is movably sleeved on the surfaces of the lower hob shaft 3 and the upper hob shaft 2, a single knife 10 is movably sleeved on the surfaces of the lower hob shaft 3 and the upper, the material of the lower hob cutter shaft 3 and the material limiting component 8 is a novel annular diamond wire, so that the generation of cutting waste is greatly reduced, the production cost is effectively saved, the diamond wire is thinner, so that the advantage on cutting slice type foaming cement is very obvious, the upper surface of the profile steel support 1 is fixedly connected with a planing groove dust removal module 36 positioned above the upper hob cutter shaft 2, one side of the profile steel support 1 is fixedly provided with a planing groove motor set 9, the corresponding combined upper hob cutter shaft 2 and lower hob cutter 3 are designed according to the shape of a groove when the diamond wire saw foaming cement cutting equipment works through the matching use of the material limiting component 8, the waste material recovery bin 5, the upper hob cutter shaft 2, the lower hob cutter shaft 3 and the planing groove motor set 9, the planing cutter mechanisms simultaneously run in the feeding process to achieve the purpose of front end forming, and then, the adjustable material limiting component 8 and the detachable waste material recovery bin 5 are utilized, the cutting machine is suitable for blanks with different dimensions and use environments, the rear wire mesh driving wheel 31 can adjust the functions of feeding speed, feeding direction, grooving speed, grooving direction, linkage use, independent use and the like according to the requirements of working conditions, so that the cutting machine for the foamed cement of the diamond wire saw has the characteristics of strong expansibility, wide adaptation environment and high process adjustment efficiency, the middle part of the frame 25 is fixedly provided with the cutting system 33, the cutting system 33 comprises a front wire mesh idle wheel 27, one side of the front wire mesh idle wheel 27 is fixedly provided with a rear wire mesh idle wheel 28, one end of the front wire mesh idle wheel 27 is fixedly provided with a front wire mesh driving wheel 23, the top of the front wire mesh idle wheel 27 is fixedly provided with the cutting motor 22, the upper part of the front wire mesh idle wheel 27 is fixedly provided with the rear wire mesh driving wheel 31, the lower surface of the front wire mesh idle wheel 27 is fixedly connected with a constant tension system 26, the surfaces of the front wire, the surface of the rear wire mesh idler wheel 28 is movably sleeved with a rear wire mesh 29, the front wire mesh 24 and the rear wire mesh 29 are used in a matched mode, when the equipment runs, the cutting size can be rapidly switched by selecting one of the front wire mesh 24 and the rear wire mesh 29 to be arranged, the cutting efficiency of the diamond wire saw foaming cement cutting equipment is improved, meanwhile, the cutting precision of each wire can be guaranteed by utilizing a unique constant tension system 26, the cutting quality of the diamond wire saw foaming cement cutting equipment is greatly improved, a cutting wire cleaning system 34 positioned above a cutting system 33 is fixedly installed in the middle of the rack 25, the cutting wire cleaning system 34 comprises a rear circulating water tank 11 and a circulating water tank 7, the rear circulating water tank 11 is positioned on the right side of the circulating water tank 7, a rear flushing recovery tank 12 is arranged on one side of the rear circulating water tank 11, and a circulating water tank filter screen 20 is fixedly connected, a water pump 16 is fixedly arranged on one side of the circulating water tank 7, one end of the water pump 16 extends to the inner cavity of the circulating water tank 7, one end of the circulating water tank 7 is fixedly connected with a circulating water inlet pipe 17, one end of the circulating water inlet pipe 17 is fixedly connected to an output port of the water pump 16, the other end of the circulating water inlet pipe 17 is fixedly connected to the inner cavity of the rear circulating water tank 11, one end of an output shaft of the water pump 16 is fixedly connected with a high-pressure outlet pipe 18, one end of the high-pressure outlet pipe 18 is fixedly provided with a main water spray pipe 13, one side of the main water spray pipe 13 is fixedly connected with a branch water spray pipe and a nozzle 19, the other end of the circulating water tank 7 is provided with a front-flushing recovery tank 14, and by the cooperation of the water pump 16, the branch water spray pipe and the nozzle 19, the front, therefore, the cleaning effect is achieved, meanwhile, after cleaning water is pressurized by the water pump 16 and sprayed out of the water, part of silt is carried, the part of sewage enters the rear circulating water tank 11 after passing through the rear flushing recovery tank 12, water quality is treated under the action of the filter screen 20 of the circulating water tank, and then the sewage is continuously recycled by the water pump 16, so that water resources are reasonably utilized in the process and completely meet the requirements of energy conservation and environmental protection, the wire mesh cutting system dust covers 15 are fixedly arranged on the two sides of the rack 25, and through the use of the wire mesh cutting system dust covers 15, the diamond wire saw foamed cement cutting equipment has a tighter protection effect, and a series of pollution can be limited within a certain range; secondly, a dust removal module and a waste recycling module can be added according to the specific situation of the site; finally, the modules can be increased or decreased according to actual requirements, an electric cabinet 35 is fixedly mounted on one side of the wire mesh cutting system dust cover 15, and a dust removal system interface 30 is arranged at the top of the wire mesh cutting system dust cover 15.

In conclusion, when the diamond wire saw foamed cement cutting equipment is used, the wire mesh operation button is pressed on the electric cabinet 35, the feeding start button is pressed after the wire mesh operates stably, if the grooving is needed, the grooving button can be pressed down at the same time, after the stacker crane places the blank on the feeding system 32 according to the corresponding position, the grooving process is completed after the blank passes through the lower hobbing cutter shaft 3 along with the feeding operation, at the same time, the gouging dust removal module 36 operates to remove dust, the stock continues to advance through the cutting system 33, the cutting line cleaning system 34 is operated to perform the wire web cleaning during the cutting process, and the generated dust is limited to a certain range by the wire web cutting system dust cover 15, and then cleaned by a dust removal system through a top dust removal system interface 30, and the blanks are conveyed out of the cutting area by another feeding system 32 after being cut, so that the cutting is finished.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. A diamond wire saw foaming cement cutting equipment, includes frame (25), its characterized in that: the utility model discloses a dust removal machine, including frame (25), cutting system (33), line of cut cleaning system (34) that the middle part fixed mounting of frame (25) has cutting system (32), the middle part fixed mounting of frame (25) has cutting line cleaning system (34) that are located cutting system (33) top, the both sides fixed mounting of frame (25) has gauze cutting system dust cover (15), one side fixed mounting of gauze cutting system dust cover (15) has electric cabinet (35), dust pelletizing system interface (30) have been seted up at the top of gauze cutting system dust cover (15).

2. The diamond wire saw foamed cement cutting apparatus according to claim 1, wherein: the number of the feeding systems (32) is two, the two groups of feeding systems (32) comprise section steel brackets (1), a waste recovery bin (5) is fixedly arranged on one side of the inner cavity of the section steel bracket (1), one side of the waste recovery bin (5) is fixedly connected with a bin door (6), the other side of the inner cavity of the section steel bracket (1) is fixedly provided with a circulating water tank (7), the top of the inner cavity of the section steel bracket (1) is movably sleeved with a conveying roller (4), the top of the inner cavity of the section steel bracket (1) is fixedly provided with a lower hob shaft (3) positioned above the conveying roller (4), the upper surface of the section steel bracket (1) is fixedly provided with an upper hobbing cutter shaft (2), the upper surface of the section steel bracket (1) is fixedly connected with a planing groove dust removal module (36) positioned above the upper hobbing cutter shaft (2), and a planing groove motor set (9) is fixedly mounted on one side of the section steel support (1).

3. The diamond wire saw foamed cement cutting apparatus according to claim 2, wherein: spacer rings (21) are sleeved on the surfaces of the lower hob shaft (3) and the upper hob shaft (2) in a movable mode, single knives (10) are sleeved on the surfaces of the lower hob shaft (3) and the upper hob shaft (2) in a movable mode, and the single knives (10) and the spacer rings (21) are arranged in a crossed mode.

4. The diamond wire saw foamed cement cutting apparatus according to claim 1, wherein: cutting system (33) are including preceding gauze idler (27), one side fixed mounting of preceding gauze idler (27) has back gauze idler (28), the one end fixed mounting of preceding gauze idler (27) has preceding gauze drive wheel (23), the top fixed mounting of preceding gauze idler (27) has cutting motor (22), the top fixed mounting of preceding gauze idler (27) has back gauze drive wheel (31), the lower fixed surface of preceding gauze idler (27) is connected with permanent tension system (26), preceding gauze drive wheel (23) and the surface activity of preceding gauze idler (27) have cup jointed preceding gauze (24), the surface activity of back gauze idler (28) has cup jointed back gauze (29).

5. The diamond wire saw foamed cement cutting apparatus according to claim 1, wherein: the cutting line cleaning system (34) comprises a rear circulating water tank (11) and a circulating water tank (7), the rear circulating water tank (11) is located on the right side of the circulating water tank (7), a rear flushing recovery tank (12) is arranged on one side of the rear circulating water tank (11), a circulating water tank filter screen (20) is fixedly connected to the upper surface of the rear circulating water tank (11), a water pump (16) is fixedly mounted on one side of the circulating water tank (7), one end of the water pump (16) extends to the inner cavity of the circulating water tank (7), a circulating water inlet pipe (17) is fixedly connected to one end of the circulating water tank (7), one end of the circulating water inlet pipe (17) is fixedly connected to an output port of the water pump (16), the other end of the circulating water inlet pipe (17) is fixedly connected to the inner cavity of the rear circulating water tank (11), and one end of an output shaft of the water pump (16) is, one end of the water outlet high-pressure pipe (18) is fixedly provided with a water spraying main pipe (13), one side of the water spraying main pipe (13) is fixedly connected with a water spraying branch pipe and a nozzle (19), and the other end of the circulating water tank (7) is provided with a front washing recovery tank (14).