CN113183295A - High-efficient cutting equipment of air entrainment board - Google Patents
High-efficient cutting equipment of air entrainment board Download PDFInfo
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- CN113183295A CN113183295A CN202110504141.7A CN202110504141A CN113183295A CN 113183295 A CN113183295 A CN 113183295A CN 202110504141 A CN202110504141 A CN 202110504141A CN 113183295 A CN113183295 A CN 113183295A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 290
- 230000005540 biological transmission Effects 0.000 claims description 78
- 238000004140 cleaning Methods 0.000 claims description 54
- 239000004567 concrete Substances 0.000 claims description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 22
- 239000002699 waste material Substances 0.000 claims description 16
- 238000004804 winding Methods 0.000 claims description 13
- 239000003638 chemical reducing agent Substances 0.000 claims description 9
- 238000005507 spraying Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000006872 improvement Effects 0.000 description 9
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 239000007921 spray Substances 0.000 description 5
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 230000002421 anti-septic effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/12—Apparatus or processes for treating or working the shaped or preshaped articles for removing parts of the articles by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
- B08B1/165—Scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/145—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for dividing block-shaped bodies of expanded materials, e.g. cellular concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0036—Cutting means, e.g. water jets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0054—Cleaning devices for cutting means
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention provides efficient aerated plate cutting equipment which comprises a rack, a first cutting system, a second cutting system and a third cutting system, wherein the rack is provided with a first cutting system and a second cutting system; the first cutting system comprises two first moving trolleys, a first cutting unit and a first cutting driving assembly; the second cutting system comprises two second moving trolleys, a second cutting unit and two second cutting driving components; the third cutting system comprises a third cutting unit, a fourth cutting unit vertically arranged above the third cutting unit and a control plate for connecting the top ends of the third cutting unit and the fourth cutting unit; through the structural design and the position relation setting of first cutting system, second cutting system and third cutting system, realize that horizontal cutting accomplishes the back, vertical cutting is accomplished simultaneously, reduces the cutting process, improves production efficiency.
Description
Technical Field
The invention relates to the technical field of aerated concrete production, in particular to an efficient aerated plate cutting device.
Background
The aerated concrete (AAC) plate is a novel light porous green environment-friendly building material which is prepared by taking cement, lime, silica sand and the like as main raw materials and adding different numbers of steel bar meshes subjected to antiseptic treatment according to structural requirements. The autoclaved aerated concrete slab with porous crystals is produced through high-temperature high-pressure steam curing and reaction, has lower density than common cement materials, and has excellent performance of fire resistance, fire prevention, sound insulation, heat preservation and the like which are unparalleled.
Among the prior art scheme, need strike off vertical long side waste material earlier, vertical short side waste material excision, transversely cut into the board along aerated concrete slab's length direction, cutting process is more, cuts along length direction cutting, and cutting time is long, and production efficiency is low.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides high-efficiency cutting equipment for gas filling plates.
In order to achieve the purpose, the invention provides the following technical scheme:
the efficient cutting equipment for the aerated plates is characterized by comprising a rack, a first cutting system, a second cutting system and a third cutting system;
the top end of the rack is provided with a guide groove;
the first cutting system comprises two first moving trolleys which are symmetrically arranged, a first cutting unit arranged between the two first moving trolleys and two first cutting driving components arranged at opposite angles of the first cutting system; the horizontal output end a of the first cutting driving component is connected with a first movable trolley; the top end of the vertical output end a of the first cutting driving assembly is provided with a transmission part a;
the second cutting system comprises two second moving trolleys which are symmetrically arranged, a second cutting unit arranged between the two second moving trolleys and two second cutting driving components arranged at the opposite angles of the second cutting system; the horizontal output end b of the second cutting driving assembly is connected with a second movable trolley; the middle part of the vertical output end b of the second cutting driving assembly is provided with a transmission part b;
the third cutting system comprises a third cutting unit, a fourth cutting unit vertically arranged above the third cutting unit and a control plate for connecting the top ends of the third cutting unit and the fourth cutting unit; guide connecting rods are arranged at two ends of the third cutting unit and the fourth cutting unit; the guide connecting rod is in sliding fit with the guide groove, and the top end of the guide connecting rod is connected with the control plate;
the first cutting driving assembly drives the first moving trolley to move leftwards, so that the first cutting unit cuts the lower half part of the blank, and meanwhile, the vertical output end a drives the third cutting system to move downwards to cut the upper half part of the blank vertically;
when the first moving trolley moves to the leftmost end, the transmission part a is disengaged from the control board, the transmission part b and the control board enter the engaged state, meanwhile, the second cutting driving component works to drive the second moving trolley to move rightwards to transversely cut the upper half part of the blank, and meanwhile, the vertical output end b drives the third cutting system to continue to move downwards to vertically cut the lower half part of the blank; and finishing vertical cutting while finishing transverse cutting.
As a refinement, the inside length F of the first cutting system is greater than the total length G of the third cutting system, which is greater than the total length H of the second cutting system.
As an improvement, the first cutting unit, the second cutting unit, the third cutting unit and the fourth cutting unit have the same structure, and each cutting unit comprises:
the cutting device comprises a cutting bracket, a cutting wire outlet and a cutting wire feeding mechanism, wherein one side surface of the cutting bracket is provided with a cutting wire outlet;
the two driving motors are arranged at the top end of the cutting bracket, and the output ends of the driving motors are connected with worm shafts;
the plurality of turbines are arranged along the length direction of the worm shaft and are rotatably arranged in the cutting bracket, and the turbines are in transmission fit with the worm shaft;
the wire winding discs are respectively coaxially arranged on one side corresponding to the turbine and synchronously rotate;
and the plurality of cutting wires are wound on the wire winding discs corresponding to the left and the right, and are driven by the driving motor to reciprocate left and right and gradually furl.
As an improvement, the cutting wire cleaning system is also included; the cutting wire cleaning systems are respectively arranged on the corresponding cutting units, and the turbines of the cutting units drive the cutting wires to simultaneously clean the residual concrete on the cutting wires after the concrete is cut.
As an improvement, the cutting wire cleaning system comprises:
the transmission gear a is coaxially arranged on one side of the wire winding disc and synchronously rotates;
the transmission gear b is rotatably arranged in the first cutting bracket and is in meshing transmission with the transmission gear a;
the cleaning wheel is coaxially arranged on one side of the transmission gear b, and the outer diameter surface of the cleaning wheel is provided with a cleaning part;
the cleaning knife is clamped on the cutting wire, and the other end of the cleaning knife is fixedly connected with the inner wall of the cutting support; the cleaning knife is of a conical structure which is arranged in a bilateral symmetry manner;
the water spraying faucet is arranged above the cleaning knife and is connected with the cutting bracket; wherein the water outlet of the water spray tap is arranged in a strip shape, and the width of the water outlet is larger than that of the cleaning knife;
a waste collection channel; the waste collecting channel is arranged below the water spraying faucet, and the width of the collecting port of the waste collecting channel is larger than the horizontal distance between the cleaning wheel and the cleaning knife.
As an improvement, the height J of the transmission part a is more than or equal to half of the height K of the blank to be cut, and when the control plate is transmitted to the bottommost end of the transmission part a, the third cutting system cuts the blank to be cut to half of the height; the top end of the transmission part b is matched with the bottom end of the transmission part a.
As an improvement, the transmission part a and the transmission part b adopt a screw rod; the top of control panel is equipped with a plurality of transmission nuts with transmission portion a and transmission portion b meshing transmission respectively.
As an improvement, two guide posts are symmetrically arranged at the top end of the rack, and the guide posts penetrate through the control panel and are in sliding fit with the control panel.
As an improvement, the second moving trolley is arranged below the top surface of the rack in an inverted mode, and the top end of the second moving trolley is provided with a walking wheel and a guide wheel, wherein the vertical walking wheel is arranged on the outer side of the second moving trolley and attached to the bottom surface of the guide rail.
As an improvement, the first cutting driving assembly and the second cutting driving assembly adopt the same structure, and both comprise: the output end of the transmission motor is connected with a worm transmission speed reducer, a horizontal output rod is arranged in the horizontal direction of the worm transmission speed reducer, and a vertical output rod is arranged in the vertical direction of the worm transmission speed reducer; the horizontal output rod is connected with the movable trolley; the vertical output end is in transmission connection with the transmission nut.
The invention has the beneficial effects that:
(1) according to the invention, after the first cutting unit and the third cutting system are synchronously controlled by the first cutting driving assembly to simultaneously cut the blank, the first cutting unit and the third cutting system are synchronously controlled by the second cutting driving assembly to simultaneously cut the blank, so that the transverse cutting and the vertical cutting of the blank are synchronously completed, and the production efficiency is improved;
(2) according to the invention, the width direction of the blank is taken as the transverse cutting direction, so that the cutting time is shortened, and the cutting efficiency is improved;
(3) according to the invention, the cut wire is cleaned by the cut wire cleaning system, so that the cut wire rolled into the wire winding disc is clean and is prepared for next cutting, and the technical problems of size over-tolerance and waste generation caused by the fact that concrete is remained on the steel wire when the steel wire is used next time are solved;
(4) according to the invention, the waste materials cleaned on the steel wire are uniformly recycled through the waste material collecting channel, so that the waste of materials is avoided;
in conclusion, the invention has the advantages of high cutting efficiency, accurate cutting size, low rejection rate and the like.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a first cutting system according to the present invention;
FIG. 3 is a schematic view of a second cutting system according to the present invention;
FIG. 4 is a schematic view of a third cutting system according to the present invention;
FIG. 5 is a schematic view of a positional relationship of the cutting system of the present invention;
FIG. 6 is a schematic view of a first cutting unit and a wire cleaning system according to the present invention;
FIG. 7 is a schematic view of a third cutting unit and a cutting wire cleaning system according to the present invention;
FIG. 8 is a schematic top view of the first cutting unit of the present invention;
FIG. 9 is a schematic view of a partial structure of a second carriage according to the present invention;
FIG. 10 is a schematic view of the faucet of the present invention;
FIG. 11 is a schematic view of a cleaning wheel according to the present invention
FIG. 12 is a schematic view of a cleaning blade according to the present invention;
FIG. 13 is a schematic view illustrating a state where the first cutting unit has been cut to the bottom according to the present invention;
FIG. 14 is a schematic view illustrating a bottom cutting state of the second cutting unit according to the present invention;
FIG. 15 is a schematic view of the blank construction of the present invention;
fig. 16 is a schematic view of the completion of the lower end cross-cutting of the slab blank of the present invention;
fig. 17 is a schematic view of the completed upper end cross-cut of the slab blank of the present invention;
FIG. 18 is a schematic view of a third cutting system cutting wire configuration of the present invention cutting a block;
FIG. 19 is a schematic view showing a state where the transverse cutting of the lower end of the concrete block blank of the present invention is completed;
fig. 20 is a schematic view showing a state where the transverse cutting of the upper end of the concrete block blank is completed according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Example one
As shown in fig. 1, an efficient cutting apparatus for aerated panels comprises a frame 100, a first cutting system 1, a second cutting system 2 and a third cutting system 3;
the top end of the frame 100 is provided with a plurality of guide grooves 101;
as shown in fig. 2, the first cutting system 1 includes two first movable trolleys 11 symmetrically arranged, a first cutting unit 12 disposed between the two first movable trolleys 11, and two first cutting driving assemblies 13 disposed at opposite corners of the first cutting system 1; the horizontal output end a131 of the first cutting driving component 13 is in transmission connection with the first movable trolley 11; the top end of the vertical output end a132 of the first cutting driving assembly 13 is provided with a transmission part a 1321;
as shown in fig. 3, the second cutting system 2 includes two second movable carriages 21 symmetrically arranged, a second cutting unit 22 arranged between the two second movable carriages 21, and two second cutting driving assemblies 23 arranged at opposite corners of the second cutting system 2; the horizontal output end b231 of the second cutting driving component 23 is in transmission connection with the second movable trolley 21; the middle part of the vertical output end b232 of the second cutting driving component 23 is provided with a transmission part b 2321;
as shown in fig. 4, the third cutting system 3 includes a third cutting unit 31, a fourth cutting unit 32 vertically disposed above the third cutting unit 31, and a control board 33 connecting top ends of the third cutting unit 31 and the fourth cutting unit 32; guide connecting rods 34 are arranged at two ends of the third cutting unit 31 and the fourth cutting unit 32; the guide connecting rod 34 is in sliding fit with the guide groove 101, and the top end of the guide connecting rod is connected with the control plate 33; wherein the cutting wire of the fourth cutting unit 32 is 10-30mm higher than the cutting wire of the third cutting unit 31;
as shown in fig. 15, the blank 200 is maintained still.
As shown in fig. 13 and 16, the first cutting driving assembly 13 drives the first moving trolley 11 to move leftward, so that the first cutting unit 12 cuts the lower half portion of the blank 200, and the vertical output end a132 drives the third cutting system 3 to move downward, so as to cut the upper half portion of the blank 200 vertically;
as shown in fig. 14 and 17, when the first moving trolley 11 moves to the leftmost end, the transmission part a1321 is disengaged from the control board 33, the transmission part b2321 is engaged with the control board 33, and simultaneously the second cutting driving assembly 23 operates to drive the second moving trolley 21 to move rightwards, so that the upper half part of the blank 200 is cut transversely, and simultaneously the vertical output end b232 drives the third cutting system 3 to continue to move downwards, so that the lower half part of the blank 200 is cut vertically; and finishing vertical cutting while finishing transverse cutting.
In this embodiment, as shown in fig. 5, the inside length F of the first cutting system 1 is greater than the total length G of the third cutting system 3, and the total length G of the third cutting system 3 is greater than the total length H of the second cutting system 2.
Preferably, as shown in fig. 6 to 8, the first cutting unit 12, the second cutting unit 22, the third cutting unit 31 and the fourth cutting unit 32 have the same structure, and each of them includes:
the cutting device comprises a cutting bracket 121, wherein a cutting wire outlet 1211 is formed in one side surface of the cutting bracket 121;
the two driving motors 122 are arranged at the top end of the cutting bracket 121, and the output ends of the driving motors 122 are connected with worm shafts 123;
the worm wheels 124 are arranged along the length direction of the worm shaft 123 and rotatably arranged inside the cutting bracket 121, and the worm wheels 124 are in transmission fit with the worm shaft 123;
the plurality of wire winding discs 125 are respectively coaxially arranged on one side corresponding to the turbine 124 and synchronously rotate;
and a plurality of cutting wires 126, which are wound on the left and right corresponding wire winding discs 125 and driven by the driving motor 122 to reciprocate left and right and gradually gather.
Wherein, the turbines 124 at the left and right ends rotate reversely to drive the two wire-winding discs 125 to rotate reversely, and the cutting wire 126 is gradually transferred from the wire-winding disc 125 at one end to the wire-winding disc 125 at the other end to realize the cutting of the aerated concrete, wherein in the transfer process, the cutting wire 126 does reciprocating motion, and the moving distance of the cutting wire advancing to one end is larger than the moving distance of the cutting wire retreating to the other end.
As a modification, a cutting wire cleaning system 4 is also included; the cutting wire cleaning systems 4 are respectively arranged on the corresponding cutting units, and the turbine 124 of the cutting unit drives the cutting wire 126 to simultaneously clean the residual concrete on the cutting wire after the concrete is cut.
In this embodiment, as shown in fig. 6, the cutting wire cleaning system 4 includes:
the transmission gear a41 is coaxially arranged on one side of the wire winding disc 125 and synchronously rotates;
the transmission gear b42 is arranged in the first cutting bracket 121 in a rotating mode, and is in meshing transmission with the transmission gear a 41;
a cleaning wheel 43, as shown in fig. 11, the cleaning wheel 43 is coaxially provided on one side of the transmission gear b42, and a cleaning portion 431 is provided on the outer diameter surface thereof; the cleaning part 431 is made of steel wire balls, sponge and other materials;
a cleaning knife 44, as shown in fig. 12, the cleaning knife 44 is clamped on the cutting wire 126, and the other end thereof is fixedly connected with the inner wall of the cutting support 121; the cleaning blades 44 are in a tapered structure which is arranged symmetrically left and right; the cleaning knife 44 is of a two-petal structure and is clamped on the cutting wire 126 through buckling, and two ends of the cleaning knife 44 are provided with cutting edges 441 for shoveling concrete on the cutting wire 126;
a water spray tap 45, as shown in fig. 10, wherein the water spray tap 45 is disposed above the cleaning blade 44 and connected to the cutting bracket 121; wherein the water outlet 451 of the water spraying tap 45 is arranged in a strip shape, and the water outlet 451 is wider than the width of the cleaning knife 44; the water spray tap 45 is communicated with a high-pressure water pipe, and the residual concrete on the cutting wire 126 is washed by high-pressure water;
a waste collection channel 46; the waste collecting channel 46 is arranged below the water spraying faucet 45, and the width of the material receiving opening 461 is larger than the horizontal distance between the cleaning wheel 43 and the cleaning blade 44; the waste collecting channel 46 collects and uniformly recycles the washed concrete.
It should be noted that, when the cutting filament 126 passes through the cleaning knife 44, the water spraying tap 45 washes and soaks the residual concrete on the cutting filament 126 for the first time, the cleaning knife 44 removes the residual concrete after washing and soaking, and the removed concrete falls into the waste collecting channel 46 for centralized recycling through washing by the water spraying tap 45; after the steel wire part passing through the cleaning knife 44 is washed for the second time by the water spray tap 45, the cutting wire 126 is cleaned again by the cleaning part 431 on the cleaning wheel 43, so that the cleaning of the cutting wire 126 is completed, the cleanliness of the cutting wire 126 in the next recycling process is ensured, the cutting speed and the cutting quality are improved, and the product scrapping caused by the fact that residual concrete is stained on the cutting wire 126 is prevented.
Preferably, the height J of the transmission part a1321 is greater than or equal to half of the height K of the blank to be cut 200, and when the control board 33 is transmitted to the bottommost end of the transmission part a1321, the third cutting system 3 cuts the blank to be cut 200 to half of the height; the top end of the transmission part b2321 is matched with the bottom end of the transmission part a 1321.
Preferably, as shown in fig. 2 and 4, the transmission part a1321 and the transmission part b2321 adopt a screw rod; the top end of the control plate 33 is provided with a plurality of transmission nuts 331 which are respectively engaged and driven with the transmission part a1321 and the transmission part b 2321.
As a modification, as shown in fig. 1, two guide posts 102 are symmetrically disposed at the top end of the frame 100, and the guide posts 102 penetrate through the control plate 33 and are slidably engaged with the control plate 33.
Preferably, as shown in fig. 9, the second moving cart 21 is disposed upside down below the top surface of the frame 100, and the top end of the second moving cart 21 is provided with a traveling wheel 211 and a guide wheel 212, wherein the vertical traveling wheel 211 is disposed on the outer side of the second moving cart 21 and attached to the bottom surface of the guide rail; the stability of the second travelling car 21 operation process is improved, and the cutting precision and the cutting quality are improved.
As a modification, as shown in fig. 2, the first cutting driving assembly 13 and the second cutting driving assembly 23 have the same structure, and both include: the transmission motor 133 is arranged on the rack 100, the output end of the transmission motor 133 is connected with a worm transmission speed reducer 134, a horizontal output rod 135 is arranged in the horizontal direction of the worm transmission speed reducer 134, and a vertical output rod 136 is arranged in the vertical direction of the worm transmission speed reducer 134; the horizontal output rod 135 is connected with the moving trolley; the vertical output end is in driving connection with a drive nut 331.
It should be noted that, as shown in fig. 4, when the aerated concrete slab is cut, the cutting wires 126 of the third cutting unit 31 and the fourth cutting unit 32 form a square shape for vertically cutting off the surplus material around the slab, and the number of the cutting wires 126 arranged on the first cutting system 1 and the second cutting system 2 is matched with the thickness of the aerated concrete slab and the height of the batch.
As shown in fig. 18 to 20, the present invention can also be used for cutting an aerated concrete block, and only the number of the cutting wires 126 of the third cutting unit 31 and the fourth cutting unit 32 needs to be adjusted, so that the cutting wires 126 of the third cutting unit 31 and the fourth cutting unit 32 form a mesh structure, and the vertical direction one-time cutting of the blank is completed.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The efficient cutting equipment for the aerated plates is characterized by comprising a rack (100), a first cutting system (1), a second cutting system (2) and a third cutting system (3);
the top end of the rack (100) is provided with a plurality of guide grooves (101);
the first cutting system (1) comprises two first movable trolleys (11) which are symmetrically arranged, a first cutting unit (12) which is arranged between the two first movable trolleys (11) and two first cutting driving components (13) which are arranged at the opposite angles of the first cutting system (1); the horizontal output end a (131) of the first cutting driving component (13) is connected with the first movable trolley (11); the top end of the vertical output end a (132) of the first cutting driving component (13) is provided with a transmission part a (1321);
the second cutting system (2) comprises two second movable trolleys (21) which are symmetrically arranged, a second cutting unit (22) which is arranged between the two second movable trolleys (21) and two second cutting driving components (23) which are arranged at the opposite angles of the second cutting system (2); the horizontal output end b (231) of the second cutting driving component (23) is connected with a second movable trolley (21); the middle part of the vertical output end b (232) of the second cutting driving component (23) is provided with a transmission part b (2321);
the third cutting system (3) comprises a third cutting unit (31), a fourth cutting unit (32) vertically arranged above the third cutting unit (31) and a control plate (33) connecting the top ends of the third cutting unit (31) and the fourth cutting unit (32); guide connecting rods (34) are arranged at the two ends of the third cutting unit (31) and the fourth cutting unit (32); the guide connecting rod (34) is in sliding fit with the guide groove (101), and the top end of the guide connecting rod is connected with the control plate (33);
the first cutting driving assembly (13) drives the first moving trolley (11) to move leftwards, so that the first cutting unit (12) cuts the lower half part of the blank (200), and meanwhile, the vertical output end a (132) drives the third cutting system (3) to move downwards to cut the upper half part of the blank (200) vertically;
when the first moving trolley (11) moves to the leftmost end, the transmission part a (1321) is disengaged from the control board (33), the transmission part b (2321) and the control board (33) enter the engaged state, meanwhile, the second cutting driving assembly (23) works to drive the second moving trolley (21) to move rightwards, the upper half part of the blank (200) is transversely cut, meanwhile, the vertical output end b (232) drives the third cutting system (3) to continuously move downwards, and the lower half part of the blank (200) is vertically cut; and finishing vertical cutting while finishing transverse cutting.
2. An aerated panel efficient cutting apparatus according to claim 1, wherein the total length F of the first cutting system (1) is greater than the total length G of the third cutting system (3), and the total length G of the third cutting system (3) is greater than the total length H of the second cutting system (2).
3. The efficient cutting equipment for aerated panels according to claim 1, wherein the first cutting unit (12), the second cutting unit (22), the third cutting unit (31) and the fourth cutting unit (32) are identical in structure and each comprises:
the cutting device comprises a cutting bracket (121), wherein one side surface of the cutting bracket (121) is provided with a cutting wire outlet (1211);
the two driving motors (122), the driving motors (122) are arranged at the top ends of the cutting brackets (121), and the output ends of the driving motors are connected with worm shafts (123);
the worm wheels (124) are arranged along the length direction of the worm shaft (123) and rotatably arranged inside the cutting bracket (121), and the worm wheels (124) are in transmission fit with the worm shaft (123);
the wire winding discs (125) are respectively and coaxially arranged on one side of the corresponding turbine (124) and synchronously rotate;
the cutting wires (126) are wound on the left and right corresponding wire winding discs (125) and are driven by the driving motor (122) to reciprocate left and right and gradually furled.
4. The efficient aerated panel cutting equipment according to claim 3, further comprising a cutting wire cleaning system (4); the cutting wire cleaning systems (4) are respectively arranged on the corresponding cutting units, and the turbines (124) of the cutting units drive the cutting wires (126) which cut concrete to simultaneously clean the residual concrete.
5. The aerated panel high efficiency cutting apparatus according to claim 4, wherein the cutting wire cleaning system (4) comprises:
the transmission gear a (41) is coaxially arranged on one side of the wire winding disc (125) and synchronously rotates;
the transmission gear b (42) is rotatably arranged in the first cutting bracket (121) and is in meshing transmission with the transmission gear a (41);
a cleaning wheel (43), wherein the cleaning wheel (43) is coaxially arranged at one side of the transmission gear b (42), and the outer diameter surface of the cleaning wheel is provided with a cleaning part (431);
the cleaning knife (44) is clamped on the cutting wire (126), and the other end of the cleaning knife (44) is fixedly connected with the inner wall of the cutting support (121); the cleaning knife (44) is of a cone-shaped structure which is arranged symmetrically left and right;
the water spraying faucet (45) is arranged above the cleaning knife (44) and connected with the cutting bracket (121); wherein the water outlet (451) of the water spraying tap (45) is arranged in a strip shape, and the width of the water outlet (451) is larger than that of the cleaning knife (44);
a waste collection channel (46); the waste collecting channel (46) is arranged below the water spraying faucet (45), and the width of a material receiving opening (461) of the waste collecting channel is larger than the horizontal distance between the cleaning wheel (43) and the cleaning blade (44).
6. The efficient cutting device for aerated plates, according to claim 1, is characterized in that the height J of the transmission part a (1321) is more than or equal to half of the height K of the blank to be cut (200), and when the control plate (33) is transmitted to the bottommost end of the transmission part a (1321), the third cutting system (3) cuts the blank to be cut (200) to half of the height; the top end of the transmission part b (2321) is matched with the bottom end of the transmission part a (1321).
7. The efficient cutting device for aerated plates according to claim 1, wherein the transmission part a (1321) and the transmission part b (2321) adopt a screw rod; the top end of the control plate (33) is provided with a plurality of transmission nuts (331) which are respectively engaged and driven with the transmission part a (1321) and the transmission part b (2321).
8. The efficient cutting equipment for aerated plates according to claim 1, wherein two guide posts (102) are symmetrically arranged at the top end of the frame (100), and the guide posts (102) penetrate through the control plate (33) and are in sliding fit with the control plate (33).
9. The efficient cutting equipment for aerated plates according to claim 1, wherein the second moving trolley (21) is arranged upside down below the top surface of the frame (100), the top end of the second moving trolley is provided with a travelling wheel (211), and the vertical travelling wheel (211) is arranged on the outer side of the second moving trolley (21) and is provided with a guide wheel (212) attached to the bottom surface of the guide rail.
10. The efficient cutting equipment for aerated plates according to claim 1, wherein the first cutting driving assembly (13) and the second cutting driving assembly (23) are of the same structure and comprise: the transmission motor (133) is arranged on the rack (100), the output end of the transmission motor (133) is connected with a worm transmission speed reducer (134), a horizontal output rod (135) is arranged in the horizontal direction of the worm transmission speed reducer (134), and a vertical output rod (136) is arranged in the vertical direction of the worm transmission speed reducer; the horizontal output rod (135) is connected with the movable trolley; the vertical output end is in transmission connection with a transmission nut (331).
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116079873A (en) * | 2023-04-13 | 2023-05-09 | 烟台聚通智能设备有限公司 | Automatic blank cutting system for replacing cutting wires in aerated board production line |
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| CN113183295B (en) | 2022-05-27 |
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