CN211865635U - Winch steel wire rope oiling device - Google Patents
Winch steel wire rope oiling device Download PDFInfo
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- CN211865635U CN211865635U CN202020214388.6U CN202020214388U CN211865635U CN 211865635 U CN211865635 U CN 211865635U CN 202020214388 U CN202020214388 U CN 202020214388U CN 211865635 U CN211865635 U CN 211865635U
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- oiling
- oil
- wire rope
- steel wire
- groove
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Abstract
The utility model relates to the field of winch transportation, in particular to a winch steel wire rope oiling device, which comprises an oiling groove, wherein two sides of a notch of the oiling groove are provided with a fixed bracket, and the winch steel wire rope oiling device also comprises an automatic oiling mechanism which is rotationally connected with the fixed bracket through a rotating shaft; an automatic cleaning mechanism is further installed on one side of the notch of the oil filling groove, and a steel wire rope to be oiled sequentially passes through the automatic cleaning mechanism and the automatic oil filling mechanism; the device of the utility model refuels through the automatic refueling mechanism, refuels evenly, refuels when the winch runs, does not need to stop the winch to refuel, promotes the work efficiency; the working mode that the manual work refuels through the brush is distinguished, the working intensity of workers is reduced, dirt such as dust adhered to the surface of the steel wire rope can be automatically cleaned, the use safety of the steel wire rope is guaranteed, and the service life of the steel wire rope is prolonged.
Description
Technical Field
The utility model relates to a winch transportation field, concretely relates to winch wire rope filling device.
Background
The steel wire rope is a spiral rope which is formed by twisting a plurality of layers of steel wires into strands, taking a rope core as a center and twisting a certain number of strands into a spiral shape, and is used for lifting, traction, tensioning and bearing in a material handling machine, and the steel wire rope has the advantages of high strength, light dead weight, stable work, difficulty in sudden breaking of the whole steel wire rope and reliable work; when the steel wire rope runs, the steel wire rope is oiled to prevent the lifting steel wire rope from being rusted and damaged by fatigue, so that the aims of prolonging the service life of the lifting steel wire rope, improving the running safety and saving the cost are fulfilled;
the traditional steel wire rope oiling method adopts a manual soft brush to dip engine oil and smear the engine oil on a lifting steel wire rope, but for the steel wire rope of a winch, the defects of manual oiling are as follows: the oiling is not uniform; manpower and working hours are wasted when oil is scattered; when the winch runs, personnel are easily injured by manual oiling, the winch only can be stopped to run, and then oil is brushed manually, so that the working time is delayed, and the working efficiency of the winch is influenced;
in addition, dirt such as dust is easily adhered to the steel wire rope during working, dirt is formed on the surface of the steel wire rope, the steel wire rope is easily corroded, the use safety is seriously affected, the strength of the steel wire rope is reduced, the damage to the steel wire rope is accelerated, and the service life is shortened.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, the utility model aims to provide a winch wire rope filling device solves above-mentioned problem.
The winch steel wire rope oiling device comprises an oiling groove, fixing supports and an automatic oiling mechanism, wherein the fixing supports are arranged on two sides of a notch of the oiling groove;
preferably, an automatic cleaning mechanism is further installed on one side of the notch of the oil filling groove, and the steel wire rope to be coated with oil sequentially passes through the automatic cleaning mechanism and the automatic oil filling mechanism.
Preferably, the automatic oiling mechanism comprises a rotary vehicle, the rotary vehicle is of a rotary wheel type structure, a plurality of oiling barrels are arranged on the wheel surface of the rotary vehicle in a surrounding mode, a pulley is coaxially connected to the inner side of the rotary vehicle, the diameter of the inner side of the rotary vehicle is larger than that of the pulley, and a steel wire rope to be oiled is placed on the pulley.
Preferably, the oil bucket is obliquely arranged on the wheel surface, the opening of the oil bucket faces downwards when the oil bucket enters the oil filling groove, and the opening of the oil bucket faces upwards when the oil bucket leaves the oil filling groove.
Preferably, the automatic cleaning mechanism comprises a cleaning cylinder and a sleeve, the inner wall of the cleaning cylinder is provided with a cleaning brush in a surrounding manner, and two ends of the cleaning cylinder are rotatably connected with the sleeve through bearings.
Preferably, a driving assembly is installed on the outer wall of the sleeve, a main gear is installed at the output end of the driving assembly, an auxiliary gear is sleeved on the outer wall of the cleaning cylinder, and the main gear is meshed with the auxiliary gear.
Preferably, the oil tank is characterized in that an oil scraping plate is further installed on the other side of the notch of the oil filling groove, a groove matched with the steel wire rope is formed in the upper portion of the oil scraping plate, an oil leakage groove is formed in the lower portion of the oil scraping plate, and a filtering mechanism is installed on the inner side of the oil leakage groove.
Preferably, the filtering mechanism is a filter screen, the filter screen is arranged in the oil leakage groove through a filter screen mounting frame, and the oil leakage groove is communicated with the oil filling groove.
Preferably, the bottom of the oiling groove is provided with an electric heating wire, the side wall of the oiling groove is provided with an oil control assembly, the oil control assembly is an air flow sensor, and one end of the air flow sensor is electrically connected with the oiling valve and the single chip microcomputer.
Compared with the prior art, the utility model discloses the beneficial effect of equipment is:
1. the device of the utility model refuels through the automatic refueling mechanism, refuels evenly, refuels when the winch runs, does not need to stop the winch to refuel, promotes the work efficiency; the working mode that the worker refuels through the brush is distinguished, and the working intensity of the worker is reduced.
2. The utility model discloses equipment mounting has self-cleaning mechanism, can clear up filths such as dust of wire rope surface adhesion automatically, has guaranteed the security that wire rope used, has prolonged wire rope's life.
Drawings
Fig. 1 is a schematic structural diagram I of a winch cable refueling device in this embodiment.
Fig. 2 is a schematic structural diagram II of a winch cable refueling device according to this embodiment.
Fig. 3 is an enlarged view of fig. 1 at a.
In the drawings: the automatic oil filling device comprises an oil filling groove 1, a fixed support 2, an automatic oil filling mechanism 3, a rotating vehicle 3-1, an oil filling barrel 3-2, a pulley 3-3, an automatic cleaning mechanism 4, a cleaning cylinder 4-1, a sleeve 4-2, a driving assembly 4-3, a main gear 4-4, an oil scraping plate 5, a slotting 5-1, an oil leakage groove 5-2 and a filter screen mounting rack 6.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
It will be understood that when an element is referred to as being "mounted on" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When an element is referred to as being "disposed" on another element, it can be directly on the other element or intervening elements may also be present. The terms "center," "inner," "left," "right," and the like are used herein for descriptive purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 to 3, the winch steel wire rope refueling device comprises a refueling tank 1, wherein two sides of a notch of the refueling tank 1 are provided with a fixed support 2, and the winch steel wire rope refueling device also comprises an automatic refueling mechanism 3, wherein the automatic refueling mechanism 3 is arranged above the refueling tank 1 through a rotating shaft and is rotatably connected with the fixed support 2;
an automatic cleaning mechanism 4 is further installed on one side of the notch of the oiling groove 1, and a steel wire rope to be oiled sequentially passes through the automatic cleaning mechanism 4 and the automatic oiling mechanism 3.
The automatic oiling mechanism 3 comprises a rotary trolley 3-1, the rotary trolley 3-1 is of a rotary wheel type structure, a plurality of oiling barrels 3-2 are arranged on the wheel surface of the rotary trolley in a surrounding mode, pulleys 3-3 are coaxially connected to the inner side of the rotary trolley 3-1, the diameter of the inner side of the rotary trolley 3-1 is larger than that of the pulleys 3-3, and a steel wire rope to be oiled is placed on the pulleys 3-3;
when a steel wire rope passes through the pulley 3-3, the steel wire rope is in contact with the pulley 3-3 to generate friction force, the pulley 3-3 is driven to rotate, the pulley 3-3 drives the rotating vehicle 3-1 to rotate, a plurality of oil filling barrels 3-2 arranged around the wheel surface of the rotating vehicle 3-1 are repeatedly immersed into the oil filling groove 1 and move along the wheel surface, when the oil filling barrel moves to the highest point of the wheel surface, oil in the oil filling barrels 3-2 overflows, and the oil flows onto the steel wire rope along the pulley 3-3 direction under the action of gravity because the diameter of the inner side of the rotating vehicle 3-1 is larger than that of the pulley 3-3.
The oiling barrel 3-2 is obliquely arranged on the wheel surface of the rotating vehicle 3-1, when the oiling barrel (3-2) enters the oiling groove 1, the opening of the oiling barrel 3-2 is downward, and when the oiling barrel (3-2) leaves the oiling groove 1, the opening of the oiling barrel 3-2 is upward;
when the oil filling barrel 3-2 is immersed in the oil filling tank 1, oil can be conveniently stored in the oil filling barrel 3-2 due to the fact that the opening of the oil filling barrel 3-2 is downward, and when the oil filling barrel 3-2 is exposed out of the oil filling tank 1, the oil can be conveniently brought out due to the fact that the opening of the oil filling barrel 3-2 is upward.
The automatic cleaning mechanism 4 comprises a cleaning cylinder 4-1 and a sleeve 4-2, a cleaning brush is arranged on the inner wall of the cleaning cylinder 4-1 in a surrounding mode, and two ends of the cleaning cylinder 4-1 are rotatably connected with the sleeve 4-2 through bearings;
a driving component 4-3 is mounted on the outer wall of the sleeve 4-2, a main gear 4-4 is mounted at the output end of the driving component 4-3, an auxiliary gear is sleeved on the outer wall of the cleaning cylinder 4-1, and the main gear 4-4 is meshed with the auxiliary gear;
a plurality of steel balls are filled in the bearing, so that the friction force generated by the cleaning cylinder 4-1 and the sleeve 4-2 during rotation is reduced, the rotation speed of the cleaning cylinder 4-1 is improved, and the cleaning efficiency of the cleaning brush is improved;
when the steel wire rope enters the cleaning cylinder 4-1, the driving component 4-3 drives the cleaning cylinder 4-1 to rotate, and the cleaning brush on the inner wall of the cleaning cylinder 4-1 rotates around the steel wire rope to clean dust on the surface of the steel wire rope; the driving component is a motor.
An oil scraping plate 5 is further mounted on the other side of the notch of the oil filling groove 1, a groove 5-1 matched with the steel wire rope is formed above the oil scraping plate 5, an oil leakage groove 5-2 is formed below the oil scraping plate 5, and a filtering mechanism is mounted in the oil leakage groove 5-2;
when the steel wire rope sequentially passes through the automatic cleaning mechanism 4 and the automatic oiling mechanism 3, the steel wire rope passes through the oil scraping plate 5; the open groove 5-1 can scrape redundant oil on the surface of the steel wire rope, so that excessive oil on the surface of the steel wire rope can be prevented from causing oil drops on a section through which the steel wire rope passes to influence the environment; and the redundant oil can be scraped off and dripped into the oil leakage groove 5-2 under the action of gravity, and the oil is filtered and recycled.
The filter mechanism is a filter screen, the filter screen is arranged in the oil leakage groove 5-2 through a filter screen mounting frame 6, and the oil leakage groove 5-2 is communicated with the oil filling groove 1;
a sliding groove is formed at the position where the oil leakage groove 5-2 is communicated with the oil filling groove 1, and the filter screen mounting frame 6 is arranged in the sliding groove in a drawing manner;
when the oil instils into oil leak groove 5-2, the oil passes through the filter screen, filters the dust impurity in the oil, gets into and adds oil tank 1, bad use of circulation, when the dust impurity on the filter screen piles up too much, can pull out filter screen mounting bracket 6, continues to use after changing the filter screen.
An electric heating wire is installed at the bottom of the oil filling groove 1, an oil control assembly is installed on the side wall of the oil filling groove 1, the oil control assembly is an air flow sensor, and one end of the air flow sensor is electrically connected with an oil filling valve and a single chip microcomputer;
when the weather is cold, the oil is easy to condense, and the oil can be heated by turning on the electric heating wire to prevent the oil from freezing; when the oil in the oil tank 1 is too low, the air flow sensor is exposed from the oil, when the air is contacted, the air flow sensor transmits a signal to the single chip microcomputer, the single chip microcomputer controls to open the oil adding valve, the oil enters the oil tank 1, when the oil is over the air flow sensor, the air flow sensor stops transmitting the signal to the single chip microcomputer, the single chip microcomputer controls to close the oil adding valve, and the oil adding is completed.
The working principle is as follows:
when the steel wire rope is cleaned, the steel wire rope enters the cleaning cylinder 4-1, the driving component 4-3 on the sleeve 4-2 drives the main gear 4-4, the main gear 4-4 is meshed with the pinion to drive the cleaning cylinder 4-1 to rotate, and the cleaning brush on the inner wall of the cleaning cylinder 4-1 rotates around the steel wire rope to clean dust on the surface of the steel wire rope;
when oiling is carried out on a steel wire rope, the steel wire rope drives a pulley 3-3 to rotate under the action of friction force, the pulley 3-3 drives a rotating vehicle 3-1 to rotate, a plurality of oiling barrels 3-2 arranged around the wheel surface of the rotating vehicle 3-1 are repeatedly immersed into an oiling groove 1 and move along the wheel surface, when the wheel surface moves to the highest point of the wheel surface, oil in the oiling barrels 3-2 overflows, and the oil flows onto the steel wire rope along the pulley 3-3 direction under the action of gravity because the diameter of the inner side of the rotating vehicle 3-1 is larger than that of the pulley 3-3;
when the steel wire rope is scraped, the grooves 5-1 in the oil scraping plate 5 can scrape redundant oil on the surface of the steel wire rope, the redundant oil drops into the oil leakage groove 5-2 under the action of gravity, and the oil passes through the filter screen to filter dust and impurities in the oil and then enters the oil filling groove 1 to be used along the bad direction.
Claims (8)
1. The utility model provides a winch wire rope filling device, includes tank filler (1), fixed bolster (2), its characterized in that are installed to the notch both sides of tank filler (1): the automatic oiling device is characterized by further comprising an automatic oiling mechanism (3), wherein the automatic oiling mechanism (3) is rotatably connected with the fixed support (2) through a rotating shaft;
an automatic cleaning mechanism (4) is further installed on one side of the notch of the oiling groove (1), and a steel wire rope to be oiled sequentially passes through the automatic cleaning mechanism (4) and the automatic oiling mechanism (3).
2. The winch cable refueling unit as recited in claim 1, wherein: the automatic oiling mechanism (3) comprises a rotating vehicle (3-1), the rotating vehicle (3-1) is of a rotating wheel type structure, a plurality of oiling barrels (3-2) are arranged on the wheel surface of the rotating vehicle in a surrounding mode, pulleys (3-3) are coaxially connected to the inner side of the rotating vehicle (3-1), the diameter of the inner side of the rotating vehicle (3-1) is larger than that of the pulleys (3-3), and a steel wire rope to be oiled is placed on the pulleys (3-3).
3. The winch cable refueling unit as recited in claim 2, wherein: the oiling barrel (3-2) is obliquely arranged on the wheel surface of the rotary trolley (3-1), when the oiling barrel (3-2) enters the oiling groove (1), the opening of the oiling barrel (3-2) is downward, and when the oiling barrel (3-2) leaves the oiling groove (1), the opening of the oiling barrel (3-2) is upward.
4. The winch cable refueling unit as recited in claim 1, wherein: the automatic cleaning mechanism (4) comprises a cleaning cylinder (4-1) and a sleeve (4-2), cleaning brushes are arranged on the inner wall of the cleaning cylinder (4-1) in a surrounding mode, and two ends of the cleaning cylinder (4-1) are rotatably connected with the sleeve (4-2) through bearings.
5. The winch cable refueling unit as recited in claim 4, wherein: the cleaning device is characterized in that a driving assembly (4-3) is installed on the outer wall of the sleeve (4-2), a main gear (4-4) is installed at the output end of the driving assembly (4-3), an auxiliary gear is sleeved on the outer wall of the cleaning cylinder (4-1), and the main gear (4-4) is meshed with the auxiliary gear.
6. The winch cable refueling unit as recited in claim 1, wherein: the oil tank is characterized in that an oil scraping plate (5) is further mounted on the other side of the notch of the oil filling tank (1), a groove (5-1) matched with the steel wire rope is formed in the upper portion of the oil scraping plate (5), an oil leakage tank (5-2) is arranged below the oil scraping plate (5), and a filtering mechanism is mounted in the oil leakage tank (5-2).
7. The winch cable refueling unit as recited in claim 6, wherein: the filter mechanism is a filter screen, the filter screen is arranged in the oil leakage groove (5-2) through a filter screen mounting frame (6), and the oil leakage groove (5-2) is communicated with the oil filling groove (1).
8. The winch cable refueling unit as recited in claim 7, wherein: the electric heating wire is installed at the bottom of the oiling groove (1), the oil control assembly is installed on the side wall of the oiling groove (1), the oil control assembly is an air flow sensor, and one end of the air flow sensor is electrically connected with the oiling valve and the single chip microcomputer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020214388.6U CN211865635U (en) | 2020-02-26 | 2020-02-26 | Winch steel wire rope oiling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020214388.6U CN211865635U (en) | 2020-02-26 | 2020-02-26 | Winch steel wire rope oiling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211865635U true CN211865635U (en) | 2020-11-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020214388.6U Expired - Fee Related CN211865635U (en) | 2020-02-26 | 2020-02-26 | Winch steel wire rope oiling device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211865635U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114146860A (en) * | 2021-12-10 | 2022-03-08 | 四川大安建筑工程有限责任公司 | Butter smearing device for steel cable of building tower crane and using method of butter smearing device |
| CN117299471A (en) * | 2023-11-30 | 2023-12-29 | 山起重型机械股份公司 | Crane steel wire rope oiling mechanism |
-
2020
- 2020-02-26 CN CN202020214388.6U patent/CN211865635U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114146860A (en) * | 2021-12-10 | 2022-03-08 | 四川大安建筑工程有限责任公司 | Butter smearing device for steel cable of building tower crane and using method of butter smearing device |
| CN117299471A (en) * | 2023-11-30 | 2023-12-29 | 山起重型机械股份公司 | Crane steel wire rope oiling mechanism |
| CN117299471B (en) * | 2023-11-30 | 2024-02-09 | 山起重型机械股份公司 | Crane steel wire rope oiling mechanism |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201106 |