CN211849686U - Automatic slag extractor - Google Patents
Automatic slag extractor Download PDFInfo
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- CN211849686U CN211849686U CN202020094558.1U CN202020094558U CN211849686U CN 211849686 U CN211849686 U CN 211849686U CN 202020094558 U CN202020094558 U CN 202020094558U CN 211849686 U CN211849686 U CN 211849686U
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Abstract
The utility model discloses an automatic slag extractor, which relates to the technical field of cleaning equipment, and comprises a sludge pushing mechanism arranged at the bottom of a sludge tank, wherein the sludge pushing mechanism is used for pushing sludge at the bottom of the sludge tank to one end of the sludge tank; and the upper part of the sludge tank is provided with a filtering and crushing mechanism for filtering and crushing impurities in the sewage and then discharging the impurities into the sludge tank. The utility model discloses a filtering rubbing crusher constructs and filters debris such as the braided bag braided wire that drops in with sewage and smashes back row income sludge impoundment bottom, and the rethread pushes away mud mechanism with mud push away to the one end in sludge impoundment, utilizes the mud transport mechanism to carry the mud that piles to the outside special blowdown car in sludge impoundment, draws down the assigned position, realizes the outward transport of mud. Utilize the utility model discloses can reduce staff's intensity of labour, improve work efficiency, the simple labour saving and time saving of whole process, greatly reduced site environment pollution.
Description
Technical Field
The utility model relates to a cleaning equipment technical field especially relates to an automatic slag extractor.
Background
Because the woven bags are low in price, convenient to use and flexible in application, the woven bags are very wide in application range in production and life, most of the woven bags are applied to the aspect of agricultural and industrial product packaging, and common products comprise feed woven bags, chemical woven bags, putty powder woven bags, vegetable woven bags and the like.
Because the waste woven bags can carry a large amount of dust impurities in the using process, the dust impurities can become sludge to be deposited in a sludge pond below the equipment when meeting water in the recycling and cleaning process. In the prior art, two employees usually clean manually by using professional tools, the cleaning process wastes time and labor, the working efficiency is low, the site sanitation is seriously affected, and unnecessary pollution is caused.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that to above-mentioned prior art not enough, provide an automatic slag extractor, can effectively improve work efficiency, reduce staff's intensity of labour, guarantee job site's sanitation, reduce secondary pollution.
In order to solve the technical problem, the utility model discloses the technical scheme who takes is:
an automatic slag extractor comprises a sludge pushing mechanism arranged at the bottom of a sludge pool and used for pushing sludge at the bottom of the sludge pool to one end of the sludge pool, wherein a sludge conveying mechanism is arranged at the tail end of the sludge pushing mechanism and used for conveying the sludge to a sewage discharging vehicle outside the sludge pool; and the upper part of the sludge tank is provided with a filtering and crushing mechanism for filtering and crushing impurities in the sewage and then discharging the impurities into the sludge tank.
Preferably, the mud pushing mechanism comprises a first spiral conveying auger and a first power component, the first spiral conveying auger is arranged at the bottom of the sludge pool, the first power component is connected with one end of the first spiral conveying auger, and the sludge conveying mechanism is arranged at the other end of the first spiral conveying auger; the first power part is arranged at one end of the sludge tank; the bottom of the sludge tank is low in the middle and high on two sides, and the first spiral conveying flood dragon is arranged at the lowest position of the sludge tank.
Preferably, the first power part is arranged outside the sludge tank and comprises a first motor, a first driving wheel and a first belt, the first motor is arranged at the top of the sludge tank, the first driving wheel is coaxially fixed with an output shaft of the first motor, and the first driving wheel is coaxially fixed with a transmission shaft of the first spiral conveying auger; and a transmission shaft of the first spiral conveying auger penetrates through the side wall of the sludge tank and is connected with the first transmission wheel.
Preferably, the sludge conveying mechanism comprises a second spiral conveying flood dragon and a second power component, the second spiral conveying flood dragon is obliquely arranged on one side of the sludge tank, the upper part of the second spiral conveying flood dragon penetrates through the side wall of the sludge tank, and the central axis of the first spiral conveying flood dragon is perpendicular to the central axis of the second spiral conveying flood dragon; a feed port at the lower end of the second spiral conveying auger is butted with a discharge end of the first spiral conveying auger, and a discharge pipe facing the sewage discharge truck is arranged at a discharge port at the upper end of the second spiral conveying auger; the second power part is connected with the upper end of a second spiral conveying flood dragon, and the upper portion of the second spiral conveying flood dragon is erected on a supporting frame outside the sludge pond.
Preferably, the second power part includes second motor, second action wheel, second drive wheel and second belt, the second motor passes through the support and sets up in the top of second auger delivery flood dragon, the second action wheel is coaxial fixed with the output shaft of second motor, the second drive wheel is coaxial fixed with the transmission shaft of second auger delivery flood dragon.
Preferably, the filtering and crushing mechanism comprises a filter screen and a bag breaking machine, the filter screen is erected at the upper part of the sludge tank and is arranged below the inlet of the sludge tank, and two ends of the filter screen are provided with discharge ports; the top of filter screen is equipped with push-and-pull mechanism for push away debris to the discharge gate of filter screen, the bag-breaking machine sets up in the discharge gate department of filter screen.
Preferably, the push-pull mechanism comprises a third motor, a screw rod, a guide rod and a push plate, the third motor and the screw rod are both arranged on the top surface of the sludge tank, the guide rod is arranged above a filter screen in the sludge tank, the guide rod is arranged in parallel to the screw rod, the upper end of the push plate is connected with a nut, the nut is in threaded fit with the screw rod, a guide hole matched with the guide rod is formed in the middle of the push plate, and the lower end of the push plate is abutted against the upper surface of the filter screen and used for pushing sundries filtered by the filter screen to a discharge hole; the discharge port of the filter screen is a discharge hopper with a big upper opening and a small lower opening.
Preferably, the lower end of the push plate is provided with a scraper which is made of rubber.
Preferably, the bag breaking machine comprises a tool rest, a fourth motor, a spindle and a cutter head, wherein an output shaft of the fourth motor is connected with the spindle, the cutter head is installed at the end part of the spindle, the cutter head comprises a movable blade and a fixed blade which are arranged in parallel, and the movable blade is fixed at the end part of the spindle and is fixed relative to the spindle; the static blade is fixed at the end part of the tool rest, and the tool rest is sleeved on the main shaft and is fixedly connected with a frame outside the sludge tank; the fourth motor is arranged outside the sludge tank.
Preferably, the movable blade comprises a first cutter body and a plurality of movable cutter teeth, the movable cutter teeth are fixed on the edge of the first cutter body through torsion springs, and arc-shaped saw teeth are arranged on one side of the movable cutter teeth; the fixed blade comprises a second cutter body and a plurality of fixed cutter teeth, the fixed cutter teeth are fixed on the edge of the second cutter body, and straight sawteeth opposite to the arc-shaped sawteeth are arranged on one side of the fixed cutter teeth.
Adopt the produced beneficial effect of above-mentioned technical scheme to lie in: compared with the prior art, the utility model discloses a filtering rubbing crusher constructs in with sewage debris such as plastic bag and the braided bag braided wire that drops filters and smashes back row income sludge impoundment bottom, and rethread pushes away mud mechanism with mud push away to the one end in sludge impoundment, utilizes sludge conveying mechanism to carry the mud that piles to the special blowdown car of sludge impoundment outside, draws down the assigned position, realizes the outward transport of mud. Utilize the utility model discloses can reduce staff's intensity of labour, improve work efficiency, the simple labour saving and time saving of whole process, greatly reduced site environment pollution.
Drawings
Fig. 1 is a schematic structural view of an automatic slag extractor provided by an embodiment of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is a schematic view of a filtering and pulverizing mechanism according to another embodiment of the present invention;
FIG. 4 is a schematic view of the bag breaker of FIG. 3;
FIG. 5 is a schematic view of the stationary blade of FIG. 4;
FIG. 6 is a schematic view of the structure of the movable blade of FIG. 4;
FIG. 7 is a schematic view of the movable cutter tooth of FIG. 6 coupled to a first cutter body;
in the figure: 00-a sludge tank; 1-a mud pushing mechanism, 11-a first spiral conveying auger, 12-a first power part, 120-a first motor, 121-a first driving wheel, 122-a first driving wheel and 123-a first belt;
2-a sludge conveying mechanism, 21-a second spiral conveying auger, 22-a second power part, 220-a second motor, 221-a second driving wheel, 222-a second driving wheel and 223-a second belt;
3-a filtering and crushing mechanism; 4-a discharge pipe; 5-a support frame; 6-a scaffold; 7-a filter screen;
8-bag breaking machine, 80-knife rest, 81-fourth motor, 82-main shaft, 83-knife disc, 831-movable blade, 8310-first knife body, 8311-movable knife tooth, 8312-torsion spring, 8313-arc sawtooth; 832-stationary blade, 8320-second blade body, 8321-fixed cutter teeth, 8322-straight saw teeth;
9-a push-pull mechanism, 90-a third motor, 91-a screw rod, 92-a guide rod, 93-a push plate, 94-a nut and 95-a scraper;
10-feeding a hopper; 13-frame.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention will be described in further detail with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in fig. 1, the utility model provides an automatic slag extractor, including set up in the mud pushing mechanism 1 of the bottom of sludge impoundment 00, be used for pushing the mud of the bottom of sludge impoundment 00 to one end of sludge impoundment 00, the end of the mud pushing mechanism 1 is equipped with the mud conveying mechanism 2, be used for conveying the mud to the blowdown car outside the sludge impoundment 00; and the upper part of the sludge tank 00 is provided with a filtering and crushing mechanism 3 for filtering and crushing impurities in the sewage and then discharging the impurities into the sludge tank 00. Discharge into the sludge impoundment after debris such as plastic bag and the braided bag braided wire that drops filter and smash in with sewage through filtering rubbing crusher constructs, and the rethread pushes away mud mechanism with mud push away to the one end in sludge impoundment, utilizes mud conveying mechanism to carry the special blowdown car outside sludge impoundment to piling mud on, draws down the assigned position, realizes the outward transport of mud. According to the technical scheme, the degree of mechanization is improved, and the labor intensity of workers is reduced.
In a preferred embodiment of the present invention, as shown in fig. 1, the mud pushing mechanism 1 includes a first spiral conveying auger 11 and a first power component 12, the first spiral conveying auger 11 is disposed at the bottom of the sludge tank 00, the first power component 12 is connected to an end of the first spiral conveying auger 11, and the sludge conveying mechanism 2 is disposed at the other end of the first spiral conveying auger 11; the first power component 12 is arranged at one end of the sludge tank 00; the bottom of the sludge tank 00 is low in the middle and high on two sides, and the first spiral conveying flood dragon 11 is arranged at the lowest position of the sludge tank 00. In order to avoid contamination of the first power unit by sewage, the first power unit 12 is disposed outside the sludge tank 00. Utilize the first screw feed flood dragon of first power part cutter, can carry the mud of sludge impoundment bottom to one end, the rethread mud conveying mechanism is arranged to the blowdown car on.
In a specific embodiment of the present invention, as shown in fig. 1, the first power component 12 includes a first motor 120, a first driving wheel 121, a first driving wheel 122 and a first belt 123, the first motor 120 is fixed on the top of the sludge tank 00 through bolts, the first driving wheel 121 is coaxially fixed with an output shaft of the first motor 120, and the first driving wheel 122 is coaxially fixed with a transmission shaft of the first spiral conveying auger 11; the transmission shaft of the first spiral conveying flood dragon 11 penetrates through the side wall of the sludge tank 00, the transmission shaft of the first spiral conveying flood dragon 11 is installed on the side wall of the sludge tank through a bearing, and the tail end of the transmission shaft is connected with the first transmission wheel 122 through a coupler. In order to improve the safety factor, a protective cover is arranged outside the first power component 12 to prevent the first belt 123 rotating at a high speed from causing injury to workers.
In a specific embodiment of the present invention, as shown in fig. 1 and 2, the sludge conveying mechanism 2 includes a second screw conveying auger 21 and a second power component 22, the second screw conveying auger 21 is obliquely disposed on one side of the sludge tank 00, the upper portion of the second screw conveying auger 21 penetrates through the sidewall of the sludge tank 00, and the central axis of the first screw conveying auger 11 is perpendicular to the central axis of the second screw conveying auger 21; a feed port at the lower end of the second spiral conveying flood dragon 21 is butted with a discharge end of the first spiral conveying flood dragon 11, and a discharge pipe 4 facing the sewage draining truck is arranged at a discharge port at the upper end of the second spiral conveying flood dragon 21; the second power part 22 is connected with the upper end of a second spiral conveying flood dragon 21, and the upper part of the second spiral conveying flood dragon 21 is erected on a support frame 5 outside the sludge tank 00. The first spiral conveying auger and the second spiral conveying auger both adopt spiral blades, and sludge conveying is realized in the rotating process; and the second spiral conveying screw conveys the sludge piled at the bottom of the sludge pool to an external sewage discharge vehicle under the driving of the second power part.
As shown in fig. 2, the second power unit 22 includes a second motor 220, a second driving wheel 221, a second driving wheel 222 and a second belt 223, the second motor 220 is disposed on the top of the second auger conveying auger 22 through a bracket 6, the second driving wheel 221 is coaxially fixed with an output shaft of the second motor 220, and the second driving wheel 222 is coaxially fixed with a transmission shaft of the second auger conveying auger 22. The second power part and the first power part have the same structure, and the transmission of power is realized by adopting belt transmission.
In a preferred embodiment of the present invention, as shown in fig. 3, the filtering and pulverizing mechanism 3 includes a filter screen 7 and a bag breaking machine 8, the filter screen 7 is set on the upper portion of the sludge tank 00 and is disposed below the inlet of the sludge tank 00, and two ends of the filter screen 7 are provided with discharge ports; the upper side of the filter screen 7 is provided with a push-pull mechanism 9 for pushing sundries to a discharge hole of the filter screen 7, and the bag breaking machine 8 is arranged at the discharge hole of the filter screen 7. Because old and useless braided bag can the part braided wire that drops in the cleaning process, perhaps the inside plastic bag of leaving over can get into the sludge impoundment along with sewage, utilize the filter screen to filter out these debris to push away the debris on the filter screen to both sides discharge gate department through push-and-pull mechanism, utilize bag-breaking machine to discharge into the sludge impoundment after smashing these debris, avoid these debris to get into first auger delivery flood dragon and second auger delivery flood dragon, the winding leads to the motor to burn out on the spiral blade.
In a specific embodiment of the present invention, as shown in fig. 3, the push-pull mechanism 9 includes a third motor 90, a lead screw 91, a guide rod 92 and a push plate 93, the third motor 90 and the lead screw 91 are both disposed on the top surface of the sludge tank 00, the guide rod 92 is disposed above the filter screen 7 in the sludge tank 00, the guide rod 92 is disposed parallel to the lead screw 91, the upper end of the push plate 93 is connected to a nut 94, the nut 94 is in threaded fit with the lead screw 91, a guide hole matched with the guide rod 92 is disposed in the middle of the push plate 93, and the lower end of the push plate 93 is abutted to the upper surface of the filter screen 7 for pushing the impurities filtered by the filter screen 7 to the discharge port; the discharge hole of the filter screen 7 is a discharge hopper 10 with a big top and a small bottom. The third motor drive lead screw is rotatory, and then moves about through the nut drive push pedal, and the push pedal slides along the guide bar on the horizontal direction, avoids producing the moment of torsion to the lead screw.
Further optimizing the technical scheme, as shown in fig. 3, a scraper 95 is arranged at the lower end of the push plate 93, and the scraper 95 is made of rubber. Scraping the upper surface of the filter screen back and forth by using a rubber scraper to realize the scraping function; meanwhile, the rubber scraper has certain elasticity, so that the rubber scraper can be in tighter contact with the filter screen, frequent friction between the push plate and the filter screen can be avoided, and the service life of the push plate is prolonged.
In a specific embodiment of the present invention, as shown in fig. 3 and 4, the bag breaking machine 8 includes a knife rest 80, a fourth motor 81, a main shaft 82 and a knife disc 83, an output shaft of the fourth motor 81 is connected to the main shaft 82, the knife disc 83 is installed at an end of the main shaft 82, the knife disc 83 includes a movable blade 831 and a stationary blade 832 which are arranged in parallel, the movable blade 831 is fixed at an end of the main shaft 82 and fixed relative to the main shaft 82; the static blade 832 is fixed at the end part of a tool rest 80, and the tool rest 80 is sleeved on the main shaft 82 and is fixedly connected with the outer frame 13 of the sludge tank 00; the fourth motor 81 is disposed outside the sludge tank 00. The movable blade is used for crushing sundries such as plastic bags, the static blade is used for secondarily crushing garbage wound on the movable blade, the combined cutter head can be used for successfully crushing sundries such as plastic bags, braided wires and the like in sludge, and the motor is prevented from being burnt down due to the fact that the sundries are wound on the cutter head.
Further optimizing the technical scheme, as shown in fig. 5 to 7, the movable blade 831 includes a first blade 8310 and a plurality of movable blade teeth 8311, the movable blade teeth 8311 are fixed on the edge of the first blade 8310 by a torsion spring 8312, and one side of each movable blade tooth 8311 is provided with an arc-shaped saw tooth 8313; the fixed blade 832 includes a second cutter body 8320 and a plurality of fixed cutter teeth 8321, the fixed cutter teeth 8321 are fixed on the edge of the second cutter body 8320, and one side of the fixed cutter teeth 8321 is provided with straight saw teeth 8322 opposite to the arc saw teeth 8313. The sawteeth of the fixed cutter teeth and the movable cutter teeth are arranged oppositely, so that the weaving threads falling off in the cleaning process of the plastic bag and the woven bag can be conveniently crushed. Because the hardness of different debris is inconsistent, when meetting breakable material, move the sword tooth and can directly carry out the breakage, when meetting difficult broken material, utilize the torsional spring can realize moving the dodging function of sword tooth, avoid destroying and move the sword tooth. Wherein, move the arc sawtooth on the sword tooth and tear plastic bag class rubbish as the working face to realize abundant breakage.
The principles and embodiments of the present invention have been explained herein using specific examples, and the above descriptions of the embodiments are only used to help understand the method and its core ideas of the present invention. It should be noted that, for those skilled in the art, without departing from the principle of the present invention, the present invention can be further modified and modified, and such modifications and modifications also fall within the protection scope of the appended claims.
Claims (10)
1. The utility model provides an automatic slag extractor which characterized in that: the sludge pushing device comprises a sludge pushing mechanism arranged at the bottom of a sludge tank and used for pushing sludge at the bottom of the sludge tank to one end of the sludge tank, wherein a sludge conveying mechanism is arranged at the tail end of the sludge pushing mechanism and used for conveying the sludge to a sewage discharging vehicle outside the sludge tank; and the upper part of the sludge tank is provided with a filtering and crushing mechanism for filtering and crushing impurities in the sewage and then discharging the impurities into the sludge tank.
2. The automatic slag extractor of claim 1, wherein: the mud pushing mechanism comprises a first spiral conveying flood dragon and a first power part, the first spiral conveying flood dragon is arranged at the bottom of the sludge pool, the first power part is connected with one end of the first spiral conveying flood dragon, and the sludge conveying mechanism is arranged at the other end of the first spiral conveying flood dragon; the first power part is arranged at one end of the sludge tank; the bottom of the sludge tank is low in the middle and high on two sides, and the first spiral conveying flood dragon is arranged at the lowest position of the sludge tank.
3. The automatic slag extractor of claim 2, wherein: the first power part is arranged outside the sludge tank and comprises a first motor, a first driving wheel and a first belt, the first motor is arranged at the top of the sludge tank, the first driving wheel is coaxially fixed with an output shaft of the first motor, and the first driving wheel is coaxially fixed with a transmission shaft of a first spiral conveying auger; and a transmission shaft of the first spiral conveying auger penetrates through the side wall of the sludge tank and is connected with the first transmission wheel.
4. The automatic slag extractor of claim 3, wherein: the sludge conveying mechanism comprises a second spiral conveying auger and a second power component, the second spiral conveying auger is obliquely arranged on one side of the sludge tank, the upper part of the second spiral conveying auger penetrates through the side wall of the sludge tank, and the central axis of the first spiral conveying auger is perpendicular to the central axis of the second spiral conveying auger; a feed port at the lower end of the second spiral conveying auger is butted with a discharge end of the first spiral conveying auger, and a discharge pipe facing the sewage discharge truck is arranged at a discharge port at the upper end of the second spiral conveying auger; the second power part is connected with the upper end of a second spiral conveying flood dragon, and the upper portion of the second spiral conveying flood dragon is erected on a supporting frame outside the sludge pond.
5. The automatic slag extractor of claim 4, wherein: the second power part includes second motor, second action wheel, second drive wheel and second belt, the second motor passes through the support and sets up in the top of second auger delivery flood dragon, the second action wheel is coaxial fixed with the output shaft of second motor, the second drive wheel is coaxial fixed with the transmission shaft of second auger delivery flood dragon.
6. The automatic slag extractor of claim 1, wherein: the filtering and crushing mechanism comprises a filter screen and a bag breaking machine, the filter screen is erected at the upper part of the sludge tank and is arranged below the inlet of the sludge tank, and discharge ports are arranged at two ends of the filter screen; the top of filter screen is equipped with push-and-pull mechanism for push away debris to the discharge gate of filter screen, the bag-breaking machine sets up in the discharge gate department of filter screen.
7. The automatic slag extractor of claim 6, wherein: the push-pull mechanism comprises a third motor, a lead screw, a guide rod and a push plate, wherein the third motor and the lead screw are arranged on the top surface of the sludge tank, the guide rod is arranged above a filter screen in the sludge tank and parallel to the lead screw, the upper end of the push plate is connected with a nut, the nut is in threaded fit with the lead screw, a guide hole matched with the guide rod is formed in the middle of the push plate, and the lower end of the push plate is abutted against the upper surface of the filter screen and used for pushing sundries filtered by the filter screen to a discharge port; the discharge port of the filter screen is a discharge hopper with a big upper opening and a small lower opening.
8. The automatic slag extractor of claim 7, wherein: the lower extreme of push pedal is equipped with the scraper blade, the material of scraper blade is rubber.
9. The automatic slag extractor of claim 6, wherein: the bag breaking machine comprises a tool rest, a fourth motor, a spindle and a cutter head, wherein an output shaft of the fourth motor is connected with the spindle, the cutter head is installed at the end part of the spindle, the cutter head comprises a movable blade and a fixed blade which are arranged in parallel, and the movable blade is fixed at the end part of the spindle and is fixed relative to the spindle; the static blade is fixed at the end part of the tool rest, and the tool rest is sleeved on the main shaft and is fixedly connected with a frame outside the sludge tank; the fourth motor is arranged outside the sludge tank.
10. The automatic slag extractor of claim 9, wherein: the movable blade comprises a first cutter body and a plurality of movable cutter teeth, the movable cutter teeth are fixed on the edge of the first cutter body through torsion springs, and arc-shaped sawteeth are arranged on one side of the movable cutter teeth; the fixed blade comprises a second cutter body and a plurality of fixed cutter teeth, the fixed cutter teeth are fixed on the edge of the second cutter body, and straight sawteeth opposite to the arc-shaped sawteeth are arranged on one side of the fixed cutter teeth.
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| CN202020094558.1U CN211849686U (en) | 2020-01-16 | 2020-01-16 | Automatic slag extractor |
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| CN202020094558.1U CN211849686U (en) | 2020-01-16 | 2020-01-16 | Automatic slag extractor |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113235686A (en) * | 2021-05-21 | 2021-08-10 | 广西乾坤环保科技有限公司 | Avoid portable draw-out device for river mud treatment of jam |
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2020
- 2020-01-16 CN CN202020094558.1U patent/CN211849686U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113235686A (en) * | 2021-05-21 | 2021-08-10 | 广西乾坤环保科技有限公司 | Avoid portable draw-out device for river mud treatment of jam |
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