CN211837014U - Ceramic kiln exhaust-gas treatment equipment - Google Patents

Ceramic kiln exhaust-gas treatment equipment Download PDF

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Publication number
CN211837014U
CN211837014U CN201922413711.2U CN201922413711U CN211837014U CN 211837014 U CN211837014 U CN 211837014U CN 201922413711 U CN201922413711 U CN 201922413711U CN 211837014 U CN211837014 U CN 211837014U
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dust
exhaust
ceramic kiln
filter screen
exhaust port
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CN201922413711.2U
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张立辉
严周宇
陈仰
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Dongguan Yingtian Environmental Protection Engineering Co ltd
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Dongguan Yingtian Environmental Protection Engineering Co ltd
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Abstract

The utility model relates to an abandonment treatment facility technical field specifically is a ceramic kiln exhaust-gas treatment facility, including ceramic kiln, dust collector, dust sensor and battery, the ceramic kiln top is equipped with exhaust outlet, the exhaust outlet top is equipped with dust absorption fan, dust collector is equipped with cyclone, the cyclone bottom is equipped with the dust exhaust mouth, the dust exhaust mouth bottom is equipped with the dust collection box, the cyclone top is equipped with first exhaust port, first exhaust port one end is equipped with first exhaust pipe, first exhaust pipe one end is equipped with the air inlet, the air inlet bottom is equipped with the rose box, rose box inner is equipped with first filter screen, second filter screen and third filter screen, and through the dust collector who sets up, discharge through the second gas vent at last for higher high efficiency when equipment uses.

Description

Ceramic kiln exhaust-gas treatment equipment
Technical Field
The utility model relates to an abandonment treatment facility technical field specifically is a ceramic kiln exhaust-gas treatment equipment.
Background
The ceramic kiln is a device built by refractory materials and used for firing products, is a necessary facility in ceramic forming, and accumulates abundant kiln-making styles and experiences in the ceramic firing history of mankind for thousands of years. The method comprises the steps of carrying out overground open-air stacking, pit digging and burning to steamed bun-shaped flame-rising circular kilns, semi-inverted-flame horseshoe-shaped kilns, semi-slope dragon kilns and duck egg-shaped kilns in the original society, and then to the existing indoor air kilns and electric kilns, wherein the kiln technology is continuously improved and developed, under the promotion of wave tide of the green energy-saving society, the expectation and pursuing of green production process of ceramics are gradually improved, various methods and devices are adopted to ensure that pollution discharge is reduced or prevented as much as possible in the production process, in the production process of ceramic products, a large amount of sulfur compounds, fluorine compounds and oxygen compounds can be released due to combustion of fuels such as natural gas, liquefied gas, coal, light diesel oil, heavy oil, coal and the like, and harmful tail gas can have great influence on the natural environment, cause natural disasters such as acid rain and the like, and influence on.
Although the existing waste gas treatment equipment for ceramic kilns is various in types, most of the waste gas treatment equipment is only changed in form, the functions of the waste gas treatment equipment are not changed greatly, and in the ceramic processing and production process of the existing ceramic kilns, the generated hot waste gas is directly discharged into the air after being simply purified by a waste gas spraying device, so that the purification efficiency is low, the purification is not thorough, and the atmospheric pollution is easily caused, therefore, the current situation is changed by the waste gas treatment equipment for the ceramic kilns.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a ceramic kiln exhaust-gas treatment equipment to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
a ceramic kiln waste gas treatment device comprises a ceramic kiln, a dust removal device, a dust sensor and a storage battery, wherein an access door is arranged at the outer end of the ceramic kiln, a heater is arranged at the bottom end of the ceramic kiln, a waste gas outlet is formed in the top end of the ceramic kiln, a dust suction fan is arranged at the top end of the waste gas outlet, one end of the dust suction fan is connected with a steam pipe, a first regulating valve is arranged at one end of the waste gas outlet, the dust removal device is provided with a cyclone separator, a dust exhaust port is formed in the bottom end of the cyclone separator, bin wall vibrators are arranged at two ends of the dust exhaust port, a dust collection box is arranged at the bottom end of the dust exhaust port, a dust outlet pipe is connected to one end of the dust collection box, a filter water tank is connected to one end of the dust outlet pipe, a second, first exhaust port one end is equipped with first exhaust pipe, first exhaust pipe one end is equipped with the air inlet, the air inlet bottom is equipped with the rose box, rose box inner is equipped with first filter screen, second filter screen and third filter screen, dust sensor one end is equipped with three way solenoid valve, dust sensor one end is equipped with the second gas vent, second gas vent top is equipped with the second governing valve, second gas vent one end is equipped with the circulating pump.
Preferably, dust sensor one end is equipped with the PLC sensor, and dust sensor and PLC sensor electric connection, PLC controller and three-way solenoid valve electric connection.
Preferably, an exhaust fan is arranged at one end of the dust collection box close to the dust outlet pipe.
Preferably, the first filter screen, the second filter screen and the third filter screen may be specifically an activated carbon filter screen and an air filter screen.
Preferably, the top end of the filtering water tank is provided with a water inlet and a pressure release valve.
Preferably, one end of the three-way electromagnetic valve is connected with the first exhaust pipe, and the other end of the three-way electromagnetic valve is connected with the second exhaust port.
Compared with the prior art, the beneficial effects of the utility model are that:
1. in the utility model, through the arranged dust removing device, the dust removing device is provided with a cyclone separator, the bottom end of the cyclone separator is provided with a dust exhaust port, two ends of the dust exhaust port are provided with bin wall vibrators, the bottom end of the dust exhaust port is provided with a dust collecting box, one end of the dust collecting box is connected with a dust outlet pipe, one end of the dust outlet pipe is connected with a filter water tank, the top end of the filter water tank is provided with a second exhaust pipe, the top end of the cyclone separator is provided with a first exhaust port, the top end of the first exhaust port is provided with a one-way valve, one end of the first exhaust pipe is provided with an air inlet, the bottom end of the air inlet is provided with a filter box, the inner end of the filter box is provided with a first filter screen, a second filter screen and a third filter screen, waste gas at the inner end of the ceramic kiln goes to the inner end of the cyclone separator through, purified gas is discharged from the central pipe, dust in the inner end of the dust collection box is precipitated and filtered when reaching the filter water tank through the exhaust fan, the filtered gas is discharged into the first exhaust pipe through the second exhaust pipe and further discharged into the inner end of the filter box together with the gas in the inner end of the first exhaust pipe, the three-layer filter screen in the inner end of the filter box further filters the gas, and finally the gas is discharged through the second exhaust port, so that the equipment is more efficient in use.
2. The utility model discloses in, dust sensor through the setting, dust sensor one end is equipped with three way solenoid valve, dust sensor one end is equipped with the second gas vent, second gas vent top is equipped with the second governing valve, second gas vent one end is equipped with the circulating pump, dust sensor detects being about to the combustion gas, when detecting still there is a large amount of dust, open through the mouth on PLC controller control three way solenoid valve top, gas gets into the rose box again through the effect of circulating pump and filters, when detecting gaseous inner no dust waste gas or when few, open through the mouth of PLC controller control three way solenoid valve one end, and then gas is discharged through the second gas vent, make more convenience when the equipment uses.
3. The utility model discloses in, through the bulkhead vibrator that sets up, the bulkhead vibrator is installed in dust exhaust mouth both ends, and the vibrations through the bulkhead vibrator can prevent adhesion at inner wall or dust exhaust mouth when the dust of cyclone bottom gets into the dust collection box, causes the export jam to influence the treatment effect for safety more when equipment uses.
Drawings
FIG. 1 is a general schematic view of the present invention;
FIG. 2 is an enlarged schematic view of point A of the present invention;
FIG. 3 is a schematic view of the inner end of the filtering box of the present invention;
in the figure: 1-a ceramic kiln, 2-a dust removing device, 3-a dust sensor, 4-a storage battery, 5-an access door, 6-a heater, 7-a waste gas outlet, 8-a dust collecting fan, 9-a steam pipe, 10-a first regulating valve, 11-a cyclone separator, 12-a dust discharging port, 13-a bin wall vibrator, 14-a dust collecting box and 15-a dust discharging pipe, 16-a filtering water tank, 17-a second exhaust pipe, 18-a first exhaust port, 19-a one-way valve, 20-a first exhaust pipe, 21-an air inlet, 22-a filtering tank, 23-a first filter screen, 24-a second filter screen, 25-a third filter screen, 26-a three-way electromagnetic valve, 27-a second exhaust port, 28-a second regulating valve and 29-a circulating pump.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, rather than all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative work belong to the protection scope of the present invention based on the embodiments of the present invention.
Please refer to fig. 1-3, the present invention provides a technical solution:
a ceramic kiln waste gas treatment device comprises a ceramic kiln 1, a dust removal device 2, a dust sensor 3 and a storage battery 4, wherein an access door 5 is arranged at the outer end of the ceramic kiln 1, a heater 6 is arranged at the bottom end of the ceramic kiln 1, a waste gas outlet 7 is arranged at the top end of the ceramic kiln 1, a dust suction fan 8 is arranged at the top end of the waste gas outlet 7, a steam pipe 9 is connected to one end of the dust suction fan 8, a first regulating valve 10 is arranged at one end of the waste gas outlet 7, the dust removal device 2 is provided with a cyclone separator 11, a dust exhaust port 12 is arranged at the bottom end of the cyclone separator 11, bin wall vibrators 13 are arranged at two ends of the dust exhaust port 12, a dust collection box 14 is arranged at the bottom end of the dust exhaust port 12, a dust outlet pipe 15 is connected to one end of the dust collection box 14, a filter water tank 16 is connected to one end of, one end of a first exhaust port 18 is provided with a first exhaust pipe 20, one end of the first exhaust pipe 20 is provided with an air inlet 21, the bottom end of the air inlet 21 is provided with a filter box 22, the inner end of the filter box 22 is provided with a first filter screen 23, a second filter screen 24 and a third filter screen 25, the dust removal device 2 is provided with a cyclone separator 11 through the arranged dust removal device 2, the bottom end of the cyclone separator 11 is provided with a dust exhaust port 12, two ends of the dust exhaust port 12 are provided with bin wall vibrators 13, the bottom end of the dust exhaust port 12 is provided with a dust collection box 14, one end of the dust collection box 14 is connected with a dust outlet pipe 15, one end of the dust outlet pipe 15 is connected with a filter water tank 16, the top end of the filter water tank 16 is provided with a second exhaust pipe 17, the top end of the cyclone separator 11 is provided with a first exhaust port 18, the top end of the first exhaust port 18, the inner end of the filter box 22 is provided with a first filter screen 23, a second filter screen 24 and a third filter screen 25, waste gas at the inner end of the ceramic kiln 1 reaches the inner end of the cyclone separator 11 through the dust collection fan 8, dust-containing air flow rotates downwards along the inner wall in a spiral manner, dust is thrown to the wall of the device under the action of centrifugal force and falls into the bottom end dust collection box 14 under the action of gravity, purified gas is discharged from the central pipe, dust at the inner end of the dust collection box 14 is cooled to the filter water box 16 through the exhaust fan and is precipitated and filtered at the same time, the filtered gas passes through the second exhaust pipe 17 to the first exhaust pipe 20 and further reaches the inner end of the filter box 22 together with the gas at the inner end of the first exhaust pipe 20, the three layers of filter screens at the inner end of the filter box 22 further filter the dust and finally is discharged through the second exhaust port 27, so that the device is more efficient when in use, the, the dust at the bottom of the cyclone separator 11 can be prevented from being adhered to the inner wall or the dust discharge port 12 when entering the dust collection box 14 by the vibration of the bin wall vibrator 13, so that the outlet blockage is caused to influence the over-treatment effect, and the equipment is safer when in use, one end of the dust sensor 3 is provided with the three-way electromagnetic valve 26, one end of the dust sensor 3 is provided with the second exhaust port 27, the top end of the second exhaust port 27 is provided with the second regulating valve 28, one end of the second exhaust port 27 is provided with the circulating pump 29, through the arranged dust sensor 3, one end of the dust sensor 3 is provided with the three-way electromagnetic valve 26, one end of the dust sensor 3 is provided with the second exhaust port 27, the top end of the second exhaust port 27 is provided with the second regulating valve 28, one end of the second exhaust port 27 is provided with the circulating pump 29, the dust sensor 3, gas then gets into the rose box 22 again through circulating pump 29's effect and filters, when detecting gaseous inner no dust waste gas or rare, opens through the mouth of PLC7 controller control three way solenoid valve 26 one end, and then gaseous through second gas vent 27 discharge for more convenience when the equipment uses has certain spreading value.
The utility model discloses work flow: when the dust collecting device is used, waste gas at the inner end of the ceramic kiln 1 reaches the inner end of the cyclone separator 11 through the dust collecting fan 8, dust-containing airflow spirally rotates downwards along the inner wall, dust is thrown to the wall of the device under the action of centrifugal force and falls into the bottom dust collecting box 14 under the action of gravity, purified gas is discharged from the central pipe, dust at the inner end of the dust collecting box 14 is precipitated and filtered while entering the filter water tank 16 through the exhaust fan, the filtered gas enters the first exhaust pipe 20 through the second exhaust pipe 17 and further enters the inner end of the filter box 22 together with the gas at the inner end of the first exhaust pipe 20, three layers of filter screens at the inner end of the filter box 22 are further filtered and finally discharged through the second exhaust port 27, the dust sensor 3 detects gas to be discharged, when a large amount of dust still exists, the PLC controller controls the opening at the top end of the three-way electromagnetic valve 26 to be opened, and the gas enters the filter box 22, when detecting that gaseous inner does not have dust waste gas or when few, open through the mouth of PLC7 controller control three way solenoid valve 26 one end, and then gaseous second gas vent 27 discharges, have certain spreading value.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The utility model provides a ceramic kiln exhaust-gas treatment equipment, includes ceramic kiln (1), dust collector (2), dust sensor (3) and battery (4), its characterized in that: the ceramic kiln is characterized in that an access door (5) is arranged at the outer end of the ceramic kiln (1), a heater (6) is arranged at the bottom end of the ceramic kiln (1), a waste gas outlet (7) is arranged at the top end of the ceramic kiln (1), a dust suction fan (8) is arranged at the top end of the waste gas outlet (7), one end of the dust suction fan (8) is connected with a steam pipe (9), a first regulating valve (10) is arranged at one end of the waste gas outlet (7), a cyclone separator (11) is arranged on the dust removing device (2), a dust exhaust port (12) is arranged at the bottom end of the cyclone separator (11), bin wall vibrators (13) are arranged at two ends of the dust exhaust port (12), a dust collecting box (14) is arranged at the bottom end of the dust exhaust port (12), a dust outlet pipe (15) is connected at one end of the dust collecting box (14), a filtering water tank (16), cyclone (11) top is equipped with first gas vent (18), first gas vent (18) top is equipped with check valve (19), first gas vent (18) one end is equipped with first exhaust pipe (20), first exhaust pipe (20) one end is equipped with air inlet (21), air inlet (21) bottom is equipped with rose box (22), rose box (22) inner is equipped with first filter screen (23), second filter screen (24) and third filter screen (25), dust sensor (3) one end is equipped with three way solenoid valve (26), dust sensor (3) one end is equipped with second gas vent (27), second gas vent (27) top is equipped with second governing valve (28), second gas vent (27) one end is equipped with circulating pump (29).
2. The ceramic kiln exhaust gas treatment device according to claim 1, wherein: dust sensor (3) one end is equipped with the PLC sensor, and dust sensor (3) and PLC sensor electric connection, PLC controller and three-way solenoid valve (26) electric connection.
3. The ceramic kiln exhaust gas treatment device according to claim 1, wherein: an exhaust fan is arranged at one end of the dust collection box (14) close to the dust outlet pipe (15).
4. The ceramic kiln exhaust gas treatment device according to claim 1, wherein: the first filter screen (23), the second filter screen (24) and the third filter screen (25) can be specifically an activated carbon filter screen and an air filter screen.
5. The ceramic kiln exhaust gas treatment device according to claim 1, wherein: and a water inlet and a pressure release valve are arranged at the top end of the filtering water tank (16).
6. The ceramic kiln exhaust gas treatment device according to claim 1, wherein: one end of the three-way electromagnetic valve (26) is connected with the first exhaust pipe (20), and the other end of the three-way electromagnetic valve (26) is connected with the second exhaust port (27).
CN201922413711.2U 2019-12-29 2019-12-29 Ceramic kiln exhaust-gas treatment equipment Active CN211837014U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922413711.2U CN211837014U (en) 2019-12-29 2019-12-29 Ceramic kiln exhaust-gas treatment equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922413711.2U CN211837014U (en) 2019-12-29 2019-12-29 Ceramic kiln exhaust-gas treatment equipment

Publications (1)

Publication Number Publication Date
CN211837014U true CN211837014U (en) 2020-11-03

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Application Number Title Priority Date Filing Date
CN201922413711.2U Active CN211837014U (en) 2019-12-29 2019-12-29 Ceramic kiln exhaust-gas treatment equipment

Country Status (1)

Country Link
CN (1) CN211837014U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114699853A (en) * 2022-04-07 2022-07-05 江苏阿尔法净化设备制造有限公司 Dry type dust collector for treating waste gas of large industrial boiler

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114699853A (en) * 2022-04-07 2022-07-05 江苏阿尔法净化设备制造有限公司 Dry type dust collector for treating waste gas of large industrial boiler

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