CN211825897U - Gas detection module - Google Patents

Gas detection module Download PDF

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Publication number
CN211825897U
CN211825897U CN201921680639.3U CN201921680639U CN211825897U CN 211825897 U CN211825897 U CN 211825897U CN 201921680639 U CN201921680639 U CN 201921680639U CN 211825897 U CN211825897 U CN 211825897U
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China
Prior art keywords
air
gas
area
air inlet
detection module
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CN201921680639.3U
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Chinese (zh)
Inventor
莫皓然
韩永隆
黄启峰
蔡长谚
李伟铭
郭俊毅
古旸
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Microjet Technology Co Ltd
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Microjet Technology Co Ltd
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Abstract

A gas detection module is characterized in that a gas inlet concave surface and a gas outlet concave surface are formed on the side wall surface of a base, a gas inlet groove area and a gas outlet groove area are formed on the surface of the base, the gas inlet concave surface is communicated with the gas inlet groove area, the gas outlet concave surface is communicated with the gas outlet groove area, and the gas inlet groove area and the gas outlet groove area are sealed by films, so that the effects of side gas inlet and side gas outlet are achieved.

Description

Gas detection module
Technical Field
The present disclosure relates to a gas detection module, and more particularly, to a gas detection module with an extremely thin structure for being combined with a portable electronic device or a mobile device.
Background
In recent years, the demand of people for living environment is gradually increased, and before going out, besides weather information, the quality of air is more and more emphasized, however, the current air quality information only can provide air quality information of a large area and cannot provide air quality information of a small range in detail, although the current air quality information depends on a monitoring station set by an administrative agency environmental protection agency.
Accordingly, what is needed is a gas detection module that can be combined with a portable electronic device that is necessary for people to obtain air quality information only by using the portable electronic device.
SUMMERY OF THE UTILITY MODEL
The main objective of the present disclosure is to provide a gas detection module, which comprises a base, a micro pump, a driving circuit board and a gas sensor to form a module, so that the module can be easily embedded in a mobile device or a portable electronic device for implementation.
One broad aspect of the present disclosure is a gas detection module, comprising: a base, comprising: a first surface; a second surface opposite to the first surface; a plurality of side wall surfaces longitudinally extending from the first surface side to the second surface side, wherein one side wall surface is recessed with an air inlet concave surface and an air outlet concave surface, and the air inlet concave surface and the air outlet concave surface are arranged at intervals; the accommodating space is formed by an inner area space which is recessed in the side wall surface from the second surface to the first surface, and is divided into a micropump bearing area, a detection area and an air guide passage area, the micropump bearing area is communicated with the air guide passage area through a ventilation notch, and the detection area is communicated with the air guide passage area through a communication opening; an air inlet groove area formed by sinking from the first surface, provided with an air inlet through hole communicated with the air guide passage area and a ventilation groove communicated with the air inlet concave surface of the side wall surface; and a vent groove area formed by the first surface in a concave manner, provided with a vent through hole communicated with the micro pump bearing area and a vent groove communicated with the vent concave surface of the side wall surface; a micro pump accommodated in the micro pump bearing area and sealing the air outlet through hole; the driving circuit board is attached to the second surface of the base through the sealing cover so as to form the micro-pump bearing area, the detection area and the air guide passage area of the accommodating space and form an air guide path in which air can enter from the air inlet through hole of the air inlet groove area and then is discharged from the air outlet through hole of the air outlet groove area; the gas sensor is electrically connected with the driving circuit board and correspondingly accommodated in the detection area so as to detect the passing gas; and a film, attached to and covering the air inlet groove area and the air outlet groove area, so that air can be admitted from the air inlet concave surface of the side wall surface, enter the air inlet groove area through the ventilating groove, enter the air guide path through the air inlet through hole, be discharged from the air outlet through hole of the air outlet groove area, and be communicated with the air outlet concave surface of the side wall surface through the air outlet groove to form side exhaust; the length of the gas detection module is between 2mm and 30mm, the width is between 2mm and 20mm, and the thickness is between 1mm and 6mm, so that the micropump drives and accelerates the conduction of external gas, the side surface air inlet formed by the air inlet concave surface of the side wall surface is led into the air guide channel area, the detection is carried out by the gas sensor in the detection area, the led gas is then conducted by the micropump, and then is discharged from the air outlet through hole of the air outlet groove area, and the side surface air outlet is formed by the communication of the air outlet groove and the air outlet concave surface of the side wall surface.
Drawings
Fig. 1A is an external view of the gas detection module of the present invention.
Fig. 1B is an exploded view of the position of the cover of the film of the gas detection module on the base.
Fig. 1C is an exploded view of relevant components of the gas detection module of the present disclosure.
Fig. 2 is a schematic view of the gas detection module assembled and combined with a micro pump on a base.
Fig. 3 is a schematic cross-sectional view of a gas path of the gas detection module according to the present invention.
Fig. 4 is a schematic cross-sectional view of another gas path of the gas detection module according to the present invention.
Fig. 5A is an exploded view of the micro pump of the gas detection module of the present disclosure.
Fig. 5B is a schematic view of the micropump of the gas detection module according to another aspect of the present invention.
Fig. 6A is a schematic cross-sectional view of a micropump of the gas detection module of the present disclosure.
Fig. 6B is a schematic cross-sectional view of another embodiment of a micropump of the gas detection module of the present disclosure.
Fig. 6C to 6E are schematic operation diagrams of the micro pump of fig. 6A.
Fig. 7A is a schematic cross-sectional view of a microelectromechanical pump.
Fig. 7B is an exploded view of the mems pump.
Fig. 8A to 8C are schematic views illustrating the operation of the mems pump.
FIG. 9 is a schematic view of the gas detection module embedded in the mobile device.
Fig. 10 is a schematic cross-sectional view of the gas detection module assembly disposed in the portable electronic device.
Description of the reference numerals
1: base seat
11: first surface
12: second surface
13: side wall surface
13 a: concave air inlet
13 b: air outlet concave surface
14: containing space
14 a: micropump carrier region
14 b: detection zone
14 c: air guide passage area
14 d: ventilation gap
14 e: communicating opening
15: inlet channel zone
15 a: air inlet through hole
15 b: air inlet groove
16: air outlet groove area
16 a: air outlet through hole
16 b: air outlet groove
2: micro pump
21: air inlet plate
211: air intake
212: bus bar groove
213: confluence chamber
22: resonance sheet
221: hollow hole
23: piezoelectric actuator
231: suspension plate
232: outer frame
233: support frame
234: piezoelectric element
235: voids
236: convex part
24: first insulating sheet
25: conductive sheet
26: second insulating sheet
27: chamber space
2 a: MEMS pump
21 a: first substrate
211 a: inflow hole
212 a: first surface
213 a: second surface
22 a: first oxide layer
221 a: confluence channel
222 a: confluence chamber
23 a: second substrate
231 a: silicon wafer layer
2311 a: actuating part
2312 a: outer peripheral portion
2313 a: connecting part
2314 a: fluid channel
232 a: second oxide layer
2321 a: vibration chamber
233 a: silicon layer
2331 a: perforation
2332 a: vibrating part
2333 a: fixing part
2334 a: third surface
2335 a: the fourth surface
24 a: piezoelectric component
241 a: lower electrode layer
242 a: piezoelectric layer
243 a: insulating layer
244 a: upper electrode layer
3: driving circuit board
4: gas sensor
5: film(s)
6: portable electronic device
7: mobile device
7 a: inlet inlet
7 b: air outlet
L: length of
W: width of
H: thickness of
Detailed Description
Exemplary embodiments that embody features and advantages of this disclosure are described in detail below in the detailed description. It will be understood that the present disclosure is capable of various modifications without departing from the scope of the disclosure, and that the description and drawings are to be regarded as illustrative in nature, and not as restrictive.
Referring to fig. 1A to 1C, a gas detection module is provided, which includes a base 1, a micro pump 2, a driving circuit board 3, a gas sensor 4 and a film 5; the base 1 comprises a first surface 11, a second surface 12, four-way side wall surfaces 13, a containing space 14, an air inlet groove area 15 and an air outlet groove area 16, wherein the first surface 11 and the second surface 12 are two opposite surfaces, the four-way side wall surfaces 13 are formed by longitudinally extending the side edge of the first surface 11 to the side edge of the second surface 12, one of the four-way side wall surfaces 13 is sunken with an air inlet concave surface 13a and an air outlet concave surface 13b towards the side wall surface 13, and the air inlet concave surfaces 13a and the air outlet concave surfaces 13b are arranged at intervals; the accommodation space 14 is formed by an inner area space recessed in the side wall surface 13 from the second surface 12 toward the first surface 11, the accommodation space 14 is partitioned into a micro-pump bearing area 14a, a detection area 14b and an air guide passage area 14c, the micro-pump bearing area 14a and the air guide passage area 14c are communicated with each other through a ventilation gap 14d, and the detection area 14b and the air guide passage area 14c are communicated with each other through a communication opening 14 e.
The air inlet groove area 15 is recessed from the first surface 11 and includes an air inlet through hole 15a and an air inlet groove 15b, the air inlet through hole 15a is connected to the air guide passage area 14c, and the air inlet groove 15b is connected between the air inlet through hole 15a and the air inlet concave surface 13a, so that the air inlet through hole 15a and the air inlet concave surface 13a are communicated with each other.
The air outlet groove region 16 is formed by recessing the first surface 11 and includes an air outlet through hole 16a and an air outlet groove 16b, the air outlet through hole 16a is connected to the micro pump bearing region 14a, the air outlet groove 16b is connected between the air outlet through hole 16a and the air outlet concave surface 13b, and the air outlet through hole 16a and the air outlet concave surface 13b are mutually communicated.
Referring to fig. 1C and fig. 2, the micro pump 2 is accommodated in the micro pump bearing area 14a of the accommodating space 14 and covers the air outlet hole 16a, in addition, the micro pump 2 is electrically connected to the driving circuit board 3, the operation of the micro pump 2 is controlled by the driving signal provided by the driving circuit board 3, and the driving signal (not shown) of the micro pump 2 is provided by the driving circuit board 3.
As shown in fig. 1C, the driving circuit board 3 is covered and attached to the second surface 12 of the base 1 to form a micro-pump carrying area 14a, a detection area 14b and an air guiding path area 14C of the accommodating space 14, so that air can be discharged from the air inlet hole 15a of the air inlet groove area 15 and then from the air outlet hole 16a of the air outlet groove area 16.
The gas sensor 4 is positioned on the driving circuit board 3 and electrically connected to the driving circuit board 3, and when the driving circuit board 3 is attached to the second surface 12 of the base 1, the gas sensor 4 is correspondingly accommodated in the detection area 14b of the accommodating space 14, and detects gas information in the detection area 14 b.
The film 5 is attached to the first surface of the base 1, and covers the air inlet groove area 15 and the air outlet groove area 16, so that air can be introduced from the side surface of the air inlet concave surface 13a of the side wall surface, and is communicated with the air inlet groove area 15 through the air inlet groove 15b, enters the air guide path through the air inlet through hole 15a, is discharged through the air outlet through hole 16a of the air outlet groove area 16, and is communicated with the air outlet concave surface 13b of the side wall surface 13 through the air outlet groove 16b to form side exhaust.
As can be seen from the above description, the micropump 2 is driven to accelerate the transportation of the external gas of the gas detection module, the side wall surface 13 forms a side inlet gas and then the side inlet gas is transported to the gas guiding passage area 14c, the gas sensor 4 located in the detection area 14b detects the gas information, and the transported gas is transported by the micropump 2, and the gas can be discharged from the gas outlet through hole 16a of the gas outlet groove area 16 and communicated with the gas outlet concave surface 13b of the side wall surface 13 through the gas outlet groove 16b to form a side outlet gas; the gas sensor 4 is a volatile organic compound sensor, but not limited thereto. Certainly, the film 5 is not attached to the first surface of the base 1, so that the gas can directly enter the gas guide path from the gas inlet through hole 15a and then be discharged from the gas outlet through hole 16a of the gas outlet groove area 16 to form vertical plane gas inlet and gas outlet.
Referring to fig. 3 and 4, the driving circuit board 3 provides a driving signal to control the operation of the micro pump 2, the micro pump 2 starts to suck the gas in the micro pump bearing region 14a and discharges the gas from the gas outlet hole 16a, at this time, the micro pump bearing region 14a is in a negative pressure state, so that the gas in the gas guide passage region 14c communicated with the gas inlet hole 14d through the gas outlet hole 14d enters the micro pump bearing region 14a through the gas outlet hole 14d, and starts to suck the gas from the gas inlet hole 15a of the gas inlet groove region 15 into the gas guide passage region 14c, and the gas entering the gas guide passage region 14c enters the micro pump bearing region 14a, and a part of the gas enters the detection region 14b through the communication opening 14e, so that the gas sensor 4 located in the detection region 14b can detect the gas information.
Referring to fig. 5A and 5B, the micro-pump 2 includes a gas inlet plate 21, a resonator plate 22, a piezoelectric actuator 23, a first insulator plate 24, a conductive plate 25, and a second insulator plate 26, wherein the piezoelectric actuator 23 is disposed corresponding to the resonator plate 22, and the gas inlet plate 21, the resonator plate 22, the piezoelectric actuator 23, the first insulator plate 24, the conductive plate 25, and the second insulator plate 26 are sequentially stacked.
As shown in fig. 5A, fig. 5B and fig. 6C, the intake plate 21 has at least one intake hole 211, at least one bus slot 212 and a bus chamber 213, in the embodiment, the number of the intake holes 211 is preferably 4, but not limited thereto. The air inlet hole 211 penetrates through the air inlet plate 21, and is used for allowing air to flow into the micro pump 2 from the air inlet hole 211 under the action of atmospheric pressure. The intake plate 21 has at least one bus bar slot 212, the number and position of which are corresponding to the intake holes 211 on the other surface of the intake plate 21, the number of the intake holes 211 in this embodiment is 4, and the number of the corresponding bus bar slot 212 is also 4; the collecting chamber 213 is located at the center of the air intake plate 21, one end of the 4 bus slots 212 is connected to the corresponding air intake holes 211, and the other end is connected to the collecting chamber 213 at the center of the air intake plate 21, so that the air entering the bus slots 212 from the air intake holes 211 can be guided and collected to the collecting chamber 213. In the present embodiment, the intake plate 21 has an intake hole 211, a bus bar groove 212 and a bus chamber 213 integrally formed. In some embodiments, the material of the air inlet plate 21 may be stainless steel, but not limited thereto. In other embodiments, the depth of the bus chamber 213 is the same as the depth of the bus groove 212, but not limited thereto.
The resonator plate 22 is made of a flexible material, but not limited thereto, and the resonator plate 22 has a hollow hole 221 corresponding to the collecting chamber 213 of the inlet plate 21 for the gas to pass through. In other embodiments, the resonator plate 22 may be made of a copper material, but not limited thereto.
The piezoelectric actuator 23 is assembled by a suspension plate 231, an outer frame 232, at least one support 233 and a piezoelectric element 234; the suspension plate 231 is square and can be bent and vibrated, the outer frame 232 is arranged around the suspension plate 231, the at least one bracket 233 is connected between the suspension plate 231 and the outer frame 232 to provide an elastic support effect, the piezoelectric element 234 is also square and is attached to one surface of the suspension plate 231 to be deformed by applying voltage so as to drive the suspension plate 231 to be bent and vibrated, and the side length of the piezoelectric element 234 is less than or equal to that of the suspension plate 231; a plurality of gaps 235 are formed among the suspension plate 231, the outer frame 232 and the bracket 233, and the gaps 235 allow gas to pass through; in addition, the piezoelectric actuator 23 further includes a protrusion 236, and the protrusion 236 is disposed on the other surface of the suspension plate 231 and is disposed on both surfaces of the suspension plate 231 opposite to the piezoelectric element 234.
As shown in fig. 6A, the intake plate 21, the resonator plate 22, the piezoelectric actuator 23, the first insulating plate 24, the conductive plate 25, and the second insulating plate 26 are sequentially stacked, and the suspension plate 231 of the piezoelectric actuator 23 has a thickness smaller than that of the outer frame 232, so that when the resonator plate 22 is stacked on the piezoelectric actuator 23, a chamber space 27 is formed between the suspension plate 231 of the piezoelectric actuator 23, the outer frame 232, and the resonator plate 22.
Referring to fig. 6B, the components of another embodiment of the micro pump 2 are the same as those of the previous embodiment (fig. 6A), and therefore are not described in detail, but the difference is that the suspension plate 231 of the piezoelectric actuator 23 is formed by stamping to extend in a direction away from the resonator plate 22, and is not at the same level with the outer frame; after the air intake plate 21, the resonator plate 22, the piezoelectric actuator 23, the first insulating plate 24, the conducting plate 25, and the second insulating plate 26 are sequentially stacked and combined, wherein a cavity space is formed between a surface of the suspension plate 231 and the resonator plate 22, and the cavity space will affect the transmission effect of the micro-pump 2, so it is very important to maintain a fixed cavity space for providing stable transmission efficiency for the micro-pump 2, so that the micro-pump 2 forms the suspension plate 231 by stamping to be recessed, so that a surface of the suspension plate 231 and a surface of the outer frame 232 are not coplanar, that is, a surface of the suspension plate 231 and a surface of the outer frame 232 are not coplanar, so as to form a drop, and a surface of the suspension plate 231 is far away from a surface of the outer frame 232, so that the suspension plate 231 of the piezoelectric actuator 23 is recessed to form a space to form an adjustable cavity space with the resonator plate 22, and the structure improvement of forming the cavity space by directly using the recess of the suspension plate 231 of the piezoelectric actuator 23, thus, the required cavity pitch can be achieved by adjusting the forming recess distance of the suspension plate 231 of the piezoelectric actuator 23, thereby effectively simplifying the structural design for adjusting the cavity pitch, and achieving the advantages of simplifying the manufacturing process and shortening the manufacturing time.
To understand the output actuation manner of the micro pump 2 for providing gas transmission, please refer to fig. 6C to 6E continuously, please refer to fig. 6C first, the piezoelectric element 234 of the piezoelectric actuator 23 is deformed to drive the suspension plate 231 to move upward after being applied with the driving voltage, at this time, the volume of the chamber space 27 is increased, a negative pressure is formed in the chamber space 27, so as to draw the gas in the confluence chamber 213 into the chamber space 27, and the resonance plate 22 is synchronously driven upward under the influence of the resonance principle, thereby increasing the volume of the confluence chamber 213, and the gas in the confluence chamber 213 is also in a negative pressure state due to the relationship that the gas in the confluence chamber 213 enters the chamber space 27, and further, the gas is sucked into the confluence chamber 213 through the gas inlet 211 and the confluence groove 212; referring to fig. 6D again, the piezoelectric element 234 drives the suspension plate 231 to displace downward to compress the chamber space 27, and similarly, the resonator 22 is displaced downward by the suspension plate 231 due to resonance, so as to synchronously push the gas in the chamber space 27 to be delivered downward through the gap 235 and upward, and discharge the gas from the micro pump 2; finally, referring to fig. 6E, when the suspension plate 231 is restored, the resonator plate 22 still moves downward due to inertia, and at this time, the resonator plate 22 moves the gas in the compression chamber space 27 to the gap 235, and increases the volume in the confluence chamber 213, so that the gas can continuously converge in the confluence chamber 213 through the gas inlet holes 211 and the confluence groove 212, and the micro pump can continuously repeat the gas transmission actuation steps provided by the micro pump shown in fig. 6C to 6E, so that the micro pump can make the gas continuously enter the flow channel formed by the gas inlet plate 21 and the resonator plate 22 from the gas inlet holes 211 to generate a pressure gradient, and then the gas is upwards transmitted through the gap 235, so that the gas flows at a high speed, and the effect of the micro pump 2 for transmitting gas is achieved.
Referring to fig. 7A and 7B, another embodiment of the micro-pump 2 can be a micro-electromechanical pump 2a, where the micro-electromechanical pump 2a includes a first substrate 21a, a first oxide layer 22a, a second substrate 23a, and a piezoelectric element 24 a; it should be noted that the mems pump 2a of the present embodiment is formed by epitaxy, deposition, photolithography, etching, etc. in a semiconductor process, and should not be disassembled, so as to describe its internal structure, it is specifically described in an exploded view.
The first substrate 21a is a silicon wafer (Si wafer) with a thickness of 150 to 400 micrometers (μm), the first substrate 21a has a plurality of inflow holes 211a, a first surface 212a and a second surface 213a, and in the embodiment, the number of the inflow holes 211a is 4, but not limited thereto, and each of the inflow holes 211a penetrates from the second surface 213a to the first surface 212a, and the inflow holes 211a form a tapered shape from the second surface 213a to the first surface 212a to enhance the inflow effect.
The first oxide layer 22a is a silicon dioxide (SiO2) thin film with a thickness of 10 to 20 micrometers (μm), the first oxide layer 22a is stacked on the first surface 212a of the first substrate 21a, the first oxide layer 22a has a plurality of bus channels 221a and a bus chamber 222a, and the number and positions of the bus channels 221a and the flow holes 211a of the first substrate 21a correspond to each other. In this embodiment, the number of the bus channels 221a is also 4, one end of each of the 4 bus channels 222a is connected to the 4 inflow holes 211a of the first substrate 21a, and the other end of each of the 4 bus channels 221a is connected to the bus chamber 222a, so that the gas enters from the inflow holes 211a, and then is collected into the bus chamber 222a through the corresponding bus channel 221 a.
The second oxide layer 232a is a silicon oxide layer with a thickness of 0.5 to 2 micrometers (μm), is formed on the silicon wafer layer 231a, has a hollow ring shape, and defines a vibration chamber 2321a with the silicon wafer layer 231 a. The silicon layer 233a is circular, is located on the second oxide layer 232a and is bonded to the first oxide layer 22a, and the silicon layer 233a is a silicon dioxide (SiO2) film with a thickness of 2-5 μm, and has a through hole 2331a, a vibrating portion 2332a, a fixing portion 2333a, a third surface 2334a and a fourth surface 2335 a. The through hole 2331a is formed in the center of the silicon layer 233a, the vibrating portion 2332a is located in the peripheral region of the through hole 2331a and vertically corresponds to the vibrating chamber 2321a, the fixing portion 2333a is the peripheral region of the silicon layer 233a and is fixed to the second oxide layer 232a by the fixing portion 2333a, the third surface 2334a is joined to the second oxide layer 232a, and the fourth surface 2335a is joined to the first oxide layer 22 a; the piezoelectric element 24a is stacked on the actuating portion 2311a of the silicon wafer layer 231 a.
The piezoelectric element 24a includes a lower electrode layer 241a, a piezoelectric layer 242a, an insulating layer 243a and an upper electrode layer 244a, the lower electrode layer 241a is stacked on the actuating portion 2311a of the silicon wafer layer 231a, the piezoelectric layer 242a is stacked on the lower electrode layer 241a, the two are electrically connected through the contact area, furthermore, the width of the piezoelectric layer 242a is smaller than the width of the lower electrode layer 241a, so that the piezoelectric layer 242a cannot completely shield the lower electrode layer 241a, the insulating layer 243a is stacked on a partial area of the piezoelectric layer 242a and an area of the piezoelectric layer 242a where the lower electrode layer 241a is not shielded by the piezoelectric layer 242a, and finally, the upper electrode layer 244a is stacked on the insulating layer 243a and an area of the piezoelectric layer 242a not shielded by the insulating layer 243a, so that the upper electrode layer 244a can be electrically connected with the piezoelectric layer 242a, and the insulating layer 243a is used to block, avoid the direct contact between the two to cause short circuit.
Referring to fig. 8A to 8C, fig. 8A to 8C are schematic operation diagrams of the mems pump 2 a. Referring to fig. 8A, after receiving the driving voltage and the driving signal (not shown) transmitted by the driving circuit board 3, the lower electrode layer 241a and the upper electrode layer 244a of the piezoelectric element 24a are conducted to the piezoelectric layer 242a, and after receiving the driving voltage and the driving signal, the piezoelectric layer 242a begins to deform due to the inverse piezoelectric effect, which drives the actuating portion 2311a of the silicon wafer layer 231a to start to move, and when the piezoelectric element 24a drives the actuating portion 2311a to move upward to separate from the second oxide layer 232a, at this time, the volume of the vibration chamber 2321a of the second oxide layer 232a is increased, so that a negative pressure is formed in the vibration chamber 2321a, for sucking the gas in the bus chamber 222a of the first oxide layer 22a into the through hole 2331 a. As shown in fig. 8B, when the actuator 2311a is pulled by the piezoelectric element 24a to displace upward, the vibrating portion 2332a of the silicon material layer 233a displaces upward due to the resonance principle, when the vibrating portion 2332a displaces upward, the space of the vibration chamber 2321a is compressed and the gas in the vibration chamber 2321a is pushed to move toward the fluid channel 2314a of the silicon wafer layer 231a, so that the gas can be discharged upward through the fluid channel 2314a, while the vibrating portion 2332a displaces upward to compress the vibration chamber 2321a, the volume of the vibration chamber 222a is lifted due to the displacement of the vibrating portion 2332a, a negative pressure is formed inside the vibration chamber to suck the gas outside the micro-electromechanical pump 2a from the inflow hole 211a into the vibration chamber, and finally, as shown in fig. 8C, when the piezoelectric element 24a drives the actuator 2311a of the silicon wafer layer 231a to displace downward, the gas in the vibration chamber 2321a is pushed toward the fluid channel 2314a, the gas is exhausted, the vibrating portion 2332a of the silicon material layer 233a is also driven by the actuating portion 2311a to move downward, the gas in the compressing and converging chamber 222a is synchronously moved to the vibrating chamber 2321a through the through hole 2331a, and then the piezoelectric element 24a drives the actuating portion 2311a to move upward, the volume of the vibrating chamber 2321a is greatly increased, so that the gas is sucked into the vibrating chamber 2321a with high sucking force, and the above operations are repeated, so that the piezoelectric element 24a continuously drives the actuating portion 2311a to move up and down and drives the vibrating portion 2332a to move up and down, and the internal pressure of the micro-electromechanical pump 2a is changed to continuously suck and exhaust the gas, thereby completing the operation of the micro-electromechanical pump 2 a.
Finally, referring to fig. 1A and 9, the gas path of the gas detection module of the present disclosure is designed to be a side gas inlet and a side gas outlet, so that the gas detection module can be embedded in a mobile device 7 for application, and the overall structure design of the gas detection module can also be thinned, the length L of the gas detection module can be reduced to 2mm to 30mm, the width W of the gas detection module can be reduced to 2mm to 20mm, and the thickness H of the gas detection module can be reduced to 1mm to 6mm, when the micro-pump 2 uses the micro-electromechanical pump 2a, the length of the gas detection module can be reduced to 2mm to 4mm, the width of the gas detection module is 2mm to 4mm, the thickness of the gas detection module is 1mm to 3.5mm, and further, the length of the gas detection module can be reduced to 2mm to 3mm, the width of the micro-electromechanical pump 2a, and the thickness of the micro-electromechanical pump can be 1mm to 2.5mm, and the gas detection module is matched with the mobile device 7 and forms a side gas inlet and, the gas detection module can be easily embedded in the mobile device 7 for implementation, wherein the mobile device 7 can be a smart phone, a smart watch and the like; in addition, referring to fig. 10, when the gas detection module of the present disclosure has a length of 10mm to 20mmm, a width of 10mm to 20mm, and a thickness of 1mm to 3.5mm, the gas detection module can also be assembled in the portable electronic device 6, and the portable electronic device 6 can be a mobile power supply, an air quality detection device, an air cleaner, and the like.
In summary, the gas detection module provided by the present disclosure forms the air inlet concave surface and the air outlet concave surface through the side wall surface of the base, forms the air inlet groove region and the air outlet groove region on the surface of the base, communicates the air inlet concave surface air groove region, communicates the air outlet concave surface with the air outlet groove region, and covers the air inlet groove region and the air outlet groove region with the film, so as to achieve the effect of utilizing side air inlet and side air outlet, and further transmit gas with the micro pump, and the base, the micro pump, the driving circuit board, and the gas sensor of the present disclosure form the gas detection module, which can reduce the length to 20mm to 30mm, the width to 10mm to 20mm, and the thickness to 1mm to 6mm, so that the gas detection module can be easily embedded in a mobile device or a portable electronic device, and is matched with the mobile device or the portable electronic device, thereby achieving.

Claims (11)

1. A gas detection module, comprising:
a base, comprising:
a first surface;
a second surface opposite to the first surface;
a plurality of side wall surfaces longitudinally extending from the first surface side to the second surface side, wherein one side wall surface is recessed with an air inlet concave surface and an air outlet concave surface, and the air inlet concave surface and the air outlet concave surface are arranged at intervals;
the accommodating space is formed by an inner area space which is recessed in the side wall surface from the second surface to the first surface, and is divided into a micropump bearing area, a detection area and an air guide passage area, the micropump bearing area is communicated with the air guide passage area through a ventilation notch, and the detection area is communicated with the air guide passage area through a communication opening;
an air inlet groove area formed by sinking from the first surface, provided with an air inlet through hole communicated with the air guide passage area and a ventilation groove communicated with the air inlet concave surface of the side wall surface; and
an air outlet groove area formed by sinking from the first surface, provided with an air outlet through hole communicated with the micro pump bearing area and an air outlet groove communicated with the air outlet concave surface of the side wall surface;
a micro pump accommodated in the micro pump bearing area and sealing the air outlet through hole;
the driving circuit board is attached to the second surface of the base through the sealing cover so as to form the micro-pump bearing area, the detection area and the air guide passage area of the accommodating space and form an air guide path in which air can enter from the air inlet through hole of the air inlet groove area and then is discharged from the air outlet through hole of the air outlet groove area;
the gas sensor is positioned on the driving circuit board, is electrically connected with the driving circuit board and is correspondingly accommodated in the detection area so as to detect the passing gas; and
a film attached to the air inlet groove area and the air outlet groove area to lead the air to be led in from the air inlet concave surface of the side wall surface, and then the air enters the air inlet groove area through the air vent groove, then the air enters the air guide path through the air inlet through hole, and then the air is discharged from the air outlet through hole of the air outlet groove area, and the air is communicated with the air outlet concave surface of the side wall surface through the air outlet groove to form side exhaust;
the micro pump is electrically connected with the driving circuit board, and the micro pump is controlled by a driving signal provided by the driving circuit board;
the length of the gas detection module is between 2mm and 30mm, the width is between 2mm and 20mm, and the thickness is between 1mm and 6mm, so that the micropump drives and accelerates the conduction of external gas, the side surface air inlet formed by the air inlet concave surface of the side wall surface is led into the air guide channel area, the detection is carried out by the gas sensor in the detection area, the led gas is then conducted by the micropump, and then is discharged from the air outlet through hole of the air outlet groove area, and the side surface air outlet is formed by the communication of the air outlet groove and the air outlet concave surface of the side wall surface.
2. The gas detection module of claim 1, wherein the gas sensor is a volatile organic compound sensor.
3. The gas detection module of claim 1, wherein the micropump comprises:
the air inlet plate is provided with at least one air inlet hole, at least one bus bar groove corresponding to the position of the air inlet hole and a confluence chamber, the air inlet hole is used for introducing air, and the bus bar groove is used for guiding the air introduced from the air inlet hole to the confluence chamber;
a resonance sheet having a central hole corresponding to the position of the confluence chamber and a movable part around the central hole; and
a piezoelectric actuator, which is arranged corresponding to the resonance sheet in position;
the air inlet plate, the resonance sheet and the piezoelectric actuator are sequentially stacked, and a cavity space is formed between the resonance sheet and the piezoelectric actuator, so that when the piezoelectric actuator is driven, the gas is led in from the air inlet hole of the air inlet plate, is collected to the collection cavity through the collection groove, and then is resonated with the movable part of the resonance sheet through the central hole of the resonance sheet to transmit the gas.
4. The gas detection module of claim 3, wherein the piezoelectric actuator comprises:
a suspension plate having a square shape and capable of bending and vibrating;
an outer frame surrounding the suspension plate;
at least one bracket connected between the suspension plate and the outer frame to provide elastic support; and
the piezoelectric element is attached to one surface of the suspension plate and used for receiving voltage to drive the suspension plate to vibrate in a bending mode.
5. The gas detection module of claim 3, wherein the piezoelectric actuator comprises:
a suspension plate having a convex portion;
an outer frame surrounding the suspension plate;
at least one support connected between the suspension plate and the outer frame to provide elastic support for the suspension plate; and
the piezoelectric element is attached to one surface of the suspension plate and used for applying voltage to drive the suspension plate to vibrate in a bending way;
the at least one support is formed between the suspension plate and the outer frame, a surface of the suspension plate and a surface of the outer frame form a non-coplanar structure, and a cavity space is kept between the surface of the suspension plate and the resonator plate.
6. The gas detection module of claim 3, wherein the micropump further comprises a first insulating sheet, a conductive sheet, and a second insulating sheet, wherein the gas inlet plate, the resonator plate, the piezoelectric actuator, the first insulating sheet, the conductive sheet, and the second insulating sheet are sequentially stacked.
7. The gas detection module of claim 1, wherein the gas detection module has a length of between 10mm and 20mm, a width of between 10mm and 20mm, and a thickness of between 1mm and 3.5 mm.
8. The gas detection module of claim 1, wherein the gas detection module has a length of between 2mm and 4mm, a width of between 2mm and 4mm, and a thickness of between 1mm and 3.5 mm.
9. The gas detection module of claim 1, wherein the gas detection module has a length of between 2mm and 3mm, a width of between 2mm and 3mm, and a thickness of between 1mm and 2.5 mm.
10. The gas detection module of claim 1, wherein the micropump is a microelectromechanical pump comprising:
a first substrate having a plurality of inflow holes, the plurality of inflow holes being tapered;
the first oxide layer is stacked on the first substrate and provided with a plurality of confluence chambers and a confluence chamber, and the confluence chambers are communicated between the confluence chambers and the plurality of inflow holes;
a second substrate bonded to the first substrate, comprising:
a silicon wafer layer having:
an actuating portion, which is circular;
an outer peripheral portion, which is in a hollow ring shape and surrounds the periphery of the actuating portion;
a plurality of connecting portions respectively connected between the actuating portion and the outer circumferential portion; and
a plurality of fluid channels surrounding the periphery of the actuating part and respectively positioned among the connecting parts; the second oxidation layer is formed on the silicon crystal layer, is in a hollow ring shape, and defines a vibration chamber with the silicon crystal layer;
a circular silicon layer on the second oxide layer and bonded to the first oxide layer, comprising:
a through hole formed in the center of the silicon material layer;
a vibrating part located in the peripheral area of the through hole; and
a fixing part located at the peripheral region of the silicon material layer; and
and the piezoelectric component is circular and is stacked on the actuating part of the silicon wafer layer.
11. The gas detection module of claim 10, wherein the piezoelectric element comprises:
a lower electrode layer;
a piezoelectric layer stacked on the lower electrode layer;
an insulating layer, which is laid on partial surface of the piezoelectric layer and partial surface of the lower electrode layer; and
and the upper electrode layer is superposed on the insulating layer and the rest surface of the piezoelectric layer, which is not provided with the insulating layer, and is electrically connected with the piezoelectric layer.
CN201921680639.3U 2019-10-09 2019-10-09 Gas detection module Active CN211825897U (en)

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CN201921680639.3U CN211825897U (en) 2019-10-09 2019-10-09 Gas detection module

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Application Number Priority Date Filing Date Title
CN201921680639.3U CN211825897U (en) 2019-10-09 2019-10-09 Gas detection module

Publications (1)

Publication Number Publication Date
CN211825897U true CN211825897U (en) 2020-10-30

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Country Link
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