CN211810398U - Automatic grading and packaging production line for ceramic tiles - Google Patents
Automatic grading and packaging production line for ceramic tiles Download PDFInfo
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- CN211810398U CN211810398U CN201922443238.2U CN201922443238U CN211810398U CN 211810398 U CN211810398 U CN 211810398U CN 201922443238 U CN201922443238 U CN 201922443238U CN 211810398 U CN211810398 U CN 211810398U
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Abstract
The utility model relates to an automatic grading and packaging production line of ceramic tiles, which comprises a transmission mechanism, and a detection identification mechanism, a film pasting mechanism, a grading and laminating mechanism, a stack turning mechanism, a packaging mechanism, a bundling mechanism, a bar code spray printing mechanism and a grading and bag stacking mechanism which are sequentially distributed along the transmission mechanism; the grading lamination mechanism comprises a lamination sensor for detecting grade marks and a lamination machine connected with the lamination sensor, and the lamination machine is used for stacking single tiles into a code packet; the grading bag stacking mechanism comprises a bag unloading machine, a bag stacking sensor used for detecting a bar code and a bag stacking machine connected with the bag stacking sensor. The utility model provides an automatic hierarchical packing production line of ceramic tile, through the setting of hierarchical lamination mechanism, classify the ceramic tile of different ranks and pile up formation sign indicating number package, rethread hierarchical sign indicating number package mechanism carries out categorised storage with the sign indicating number package, has realized the categorised lamination of mechanical automation and the sign indicating number package of classification, and production efficiency is high, and intensity of labour is little.
Description
Technical Field
The utility model relates to a ceramic manufacture equipment technical field specifically, relates to an automatic hierarchical packing production line of ceramic tile.
Background
The ceramic tile fires the completion back through the kiln, will pass through production line output through processing such as polishing, and the in-process needs detect in grades, carries out hierarchical packing after detecting, and current baling line all packs to the ceramic tile of one of them main rank, and other grades of ceramic tile are hierarchical after, and the lower bracket is stored, stores after certain volume, packs alone again, and production efficiency is low, and the weight of ceramic tile is big, and the amount of labour is big.
After the ceramic tile package is accomplished, can carry out sign indicating number package to predetermineeing the position through the production line output, sign indicating number package in-process can't be categorised, can only classify the sign indicating number package by oneself through the workman, and intensity of labour is big, and production efficiency is low, can't satisfy actual production demand.
Disclosure of Invention
The to-be-solved technical problem of the utility model is to provide an automatic hierarchical packing production line of ceramic tile, production efficiency is high, and intensity of labour is little.
In order to solve the technical problem, the utility model provides an automatic grading and packaging production line of ceramic tiles, which comprises a transmission mechanism, and a detection identification mechanism, a film pasting mechanism, a grading and laminating mechanism, a stack turning mechanism, a packaging mechanism, a bundling mechanism, a bar code spray printing mechanism and a grading and packaging mechanism which are sequentially distributed along the transmission mechanism;
the detection identification mechanism is used for setting a grade identification on the side surface of the ceramic tile;
the grading lamination mechanism comprises a lamination sensor for detecting grade marks and a lamination machine connected with the lamination sensor, and the lamination machine is used for stacking single tiles into a code packet;
the bar code spray printing mechanism is used for spray printing bar codes on the code packets bound by the binding mechanism;
the grading bag stacking mechanism comprises a bag unloading machine, a bag stacking sensor used for detecting a bar code and a bag stacking machine connected with the bag stacking sensor.
Preferably, the detection and identification mechanism is composed of a detection machine and an identification machine.
Preferably, the hierarchical lamination mechanism further comprises a lamination table located at one side of the transport mechanism.
Preferably, a buffer storage mechanism is further arranged between the film sticking mechanism and the grading and laminating mechanism;
the buffer storage mechanism comprises a suction cup used for moving the ceramic tiles and a storage rack positioned on one side of the conveying mechanism.
Preferably, hierarchical lamination mechanism still includes lamination detection mechanism, lamination detection mechanism includes detection sensor, is used for storing unqualified tile pile's letter sorting frame and is used for carrying unqualified ceramic tile to revolving stage on the letter sorting frame, the revolving stage with detect the sensor and be connected.
Preferably, the packaging mechanism comprises an upper paperboard mechanism, an upper corner protector and a paperboard folding machine which are sequentially arranged along the transmission mechanism;
the upper paperboard mechanism comprises at least two upper paperboard stations and a paperboard machine for conveying the paperboards, and the specific number of the upper paperboard stations is equal to the grade and the type of the ceramic tiles.
Preferably, the binding mechanism comprises a first binding mechanism, a second binding mechanism and a flat turning mechanism positioned between the first binding mechanism and the second binding mechanism.
Preferably, the bar code spray printing mechanism comprises a spray printing detector and a spray printing machine, and the spray printing detector is used for detecting the grade of the code packet.
Preferably, the bale unloading machine is positioned at the end part of the transmission mechanism, the bale stacking machine comprises a manipulator and at least two bale stacking stations a positioned around the manipulator, and the manipulator is connected with the bale stacking sensor.
Preferably, the bag stacking machine comprises a track, a moving arm sliding along the track and at least two bag stacking stations b;
the bale unloader is connected with the bale stacking sensor, is distributed along the transmission mechanism in sequence, has the same number as the bale stacking stations b, and has the position matched with the position of the bale stacking stations b;
the track is parallel to the transmission mechanism, and the moving arm slides along the track.
Implement the utility model discloses, following beneficial effect has:
the utility model provides an automatic hierarchical packing production line of ceramic tile, through the setting of hierarchical lamination mechanism, classify the ceramic tile of different ranks and pile up formation sign indicating number package, rethread hierarchical sign indicating number package mechanism carries out categorised storage with the sign indicating number package, has realized the categorised lamination of mechanical automation and the sign indicating number package of classification, and production efficiency is high, and intensity of labour is little.
Drawings
FIG. 1 is a schematic structural view of an automatic grading and packaging production line for ceramic tiles according to the present invention;
FIG. 2 is a schematic structural view of a grading and stacking mechanism of the automatic grading and packaging production line for ceramic tiles of the present invention;
FIG. 3 is a schematic structural view of the binding mechanism and the grading and stacking mechanism of the automatic grading and packaging production line for ceramic tiles of the present invention;
FIG. 4 is a schematic structural view of another embodiment of the automatic grading and packaging production line for ceramic tiles of the present invention;
fig. 5 is a schematic structural view of a stacker according to another embodiment of the automatic hierarchical tile packaging line of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail with reference to the accompanying drawings. Only this statement, the utility model discloses the upper and lower, left and right, preceding, back, inside and outside etc. position words that appear or will appear in the text only use the utility model discloses an attached drawing is the benchmark, and it is not right the utility model discloses a concrete restriction.
As shown in fig. 1-3, the utility model discloses an automatic grading and packaging production line for ceramic tiles, which comprises a transmission mechanism 1, and a detection identification mechanism 2, a film sticking mechanism 3, a grading and laminating mechanism 4, a stack turning mechanism 5, a packaging mechanism 6, a bundling mechanism 7, a bar code spraying and printing mechanism 8 and a grading and stacking mechanism 9 which are distributed along the transmission mechanism 1 in sequence;
the detection identification mechanism 2 is used for setting a grade identification on the side surface of the ceramic tile;
the grading and laminating mechanism 4 comprises a laminating sensor 41 for detecting grade marks and a laminating machine 42 connected with the laminating sensor 41, wherein the laminating machine 42 is used for stacking single tiles into a code packet;
the bar code spray printing mechanism 8 is used for spray printing bar codes on the code packets bundled by the bundling mechanism 7;
the grading and bag stacking mechanism 9 comprises a bag unloading machine 91, a bag stacking sensor 92 for detecting bar codes and a bag stacking machine 93 connected with the bag stacking sensor 92.
Conveying mechanism 1 is used for conveying the ceramic tile to each station in proper order, detects sign, pad pasting, hierarchical lamination, turns over the buttress, packing, ties up and sign indicating number package processing respectively, and it can be roller stick conveying mechanism, also can be belt conveying mechanism, conveying mechanism can be linear type structure, C type structure or S type structure and arrange, specifically sets up according to actual need conveying mechanism' S type and structure of arranging are not limited to this embodiment.
The detection identification mechanism 2 is used for detecting whether the fired ceramic tiles are complete or not, and the side surfaces of the ceramic tiles are provided with corresponding grade identifications, namely, the ceramic tiles with different grades, patterns and the like respectively correspond to different grade identifications, so that the later-stage grading disc process can be smoothly completed. The detection identification mechanism is composed of a detection machine and an identification machine, can also be a grading detection identification all-in-one machine, is specifically arranged according to actual needs, and is not limited to the embodiment.
The film pasting mechanism 3 is used for pasting a protective film on the smooth surface of the ceramic tile, and the use of the ceramic tile is prevented from being influenced by the frosting on the surface of the ceramic tile.
As shown in fig. 2, the grading and stacking mechanism 4 is used for grading and stacking tiles so that individual tiles are stacked to form a tile stack (i.e. a stacking bag), and includes a stacking sensor 41 for detecting grade marks and a stacking machine 42 connected to the stacking sensor 41, the number of the stacking machines 42 is plural, and the plural stacking machines 42 are sequentially distributed along the conveying mechanism 1, and the specific number is determined by the specific type of the tiles, i.e. the number of the stacking machines 42 is equal to the type number of the tiles. The lamination sensors 41 detect grade marks on the side surfaces of the tiles, and transmit the tiles to the front of the corresponding lamination machine 42 according to the grade marks, and one lamination sensor 41 may be configured with one lamination machine 42 or with a plurality of lamination machines 42, and is specifically configured according to actual needs.
When one lamination sensor 41 is provided with one lamination machine 42, the lamination sensor 41 is only used for detecting whether the conveyed tile is the tile with the preset level mark, if so, the lamination machine 42 connected with the lamination sensor starts to work for lamination, if not, the lamination sensor 41 is continuously conveyed to the next station, the lamination sensor 41 of the next station detects again, and the lamination can be completed until the corresponding lamination sensor 41 detects the preset level mark.
When a plurality of laminating machines 42 are arranged on one laminating sensor 41, the laminating sensor 41 detects the grade marks of the side surfaces of the tiles, transmits the tiles to the laminating machine 42 at the corresponding position according to the grade marks, and instructs the corresponding laminating machine to laminate the tiles to complete the lamination.
In order to facilitate lamination, the grading and laminating mechanism 4 further comprises a laminating table 43, and the laminating table 43 is located on one side of the conveying mechanism 1, so that the ceramic tiles can be conveniently laminated on line while being conveyed, and the production efficiency is improved.
In order to prevent the graded lamination mechanism 4 from making mistakes during the graded lamination process, which may result in different grades of tiles mixed in a stack of tiles, affecting the later use, the graded lamination mechanism 4 further comprises a lamination detection mechanism 44, the lamination detection mechanism 44 comprises a detection sensor, a sorting frame 441 for storing unqualified tiles, and a turntable 442 for transferring the unqualified tiles onto the sorting frame 441, the turntable 442 is connected with the detection sensor, the detection sensor detects the tiles stack when the tiles stack arrives on the turntable 442, when the unqualified tiles stack is detected, the turntable 442 is lifted and transfers the tiles stack onto the sorting frame 441, an operator can sort the unqualified tiles stack on the sorting frame 441, the sorting process does not affect the normal graded packing process of the tiles, improving the production efficiency, on the other hand, ensuring that all output ceramic tile stacks are ceramic tiles with consistent grades.
Because the kiln for firing ceramic tiles has a constant delivery speed, when the delivery speed of the following procedures such as lamination, stacking and the like cannot be matched with that of the kiln, the phenomenon of ceramic tiles blockage occurs, on the other hand, if the graded packaging production line has a fault, the whole production line is stopped, and the production efficiency is affected, in order to solve the problem, a buffer storage mechanism 3a is further arranged between the film pasting mechanism 3 and the graded laminating mechanism 4 and used for temporarily storing the excessive ceramic tiles, the buffer storage mechanism comprises a sucking disc for moving the ceramic tiles and a storage rack positioned on one side of the conveying mechanism, the sucking disc sucks the ceramic tiles and moves the ceramic tiles to the storage rack for temporarily storing the excessive ceramic tiles, the number of the storage racks can be one or more, and when the number of the storage racks is more, the plurality of the storage racks are sequentially arranged along the conveying mechanism, so that enough storage space is ensured for relieving the ceramic tile firing speed and the lamination, The phenomenon that the speed of the stacking bag is inconsistent guarantees smooth completion of the whole production line, and when a certain link of the whole production line breaks down, the ceramic tiles are stored, so that the whole production line is guaranteed not to be stopped.
And the stack turning mechanism 5 is used for turning the stacked piled packs, so that the smooth surfaces of the tile stacks face downwards, the tile stacks are convenient to package and bundle, the smooth surfaces of the tiles are prevented from being damaged in the packaging and bundling processes, and the quality of the tile stacks is ensured.
As shown in fig. 4, packagine machine constructs 6 is used for packing sign indicating number package, and it includes follows last cardboard mechanism 61, last angle bead machine 62 and the board folding machine 63 that conveying mechanism set gradually, last cardboard mechanism 61 is used for carrying out the hierarchical cardboard that goes up to the ceramic tile buttress that transmits, and it includes at least two and goes up the cardboard station and be used for passing the cardboard machine of cardboard, the concrete quantity of going up the cardboard station equals with the rank kind of ceramic tile, and according to the ceramic tile of different ranks, different cardboards are transmitted to different stations, guarantee the packing quality of ceramic tile buttress. The paperboard machine is used for conveying paperboards and covering the paperboards on the tile piles.
The upper corner guard 62 is used to put corner guards up to 4 corners of the tile stack to protect the four corners of the tile from damage.
The paper folding plate machine 63 is used for folding the paper plates to wrap the ceramic tiles and preventing the ceramic tiles from being damaged due to careless collision in the transportation process and the like, so that the ceramic tiles are protected.
As shown in fig. 3 to 4, the binding mechanism 7 is used for binding the packed stacked packs, and includes a first binding mechanism 71, a second binding mechanism 72, and a horizontal rotation mechanism 73 located between the first binding mechanism 71 and the second binding mechanism 72, where the first binding mechanism 71 and the second binding mechanism 72 are used for binding the tile stack, and the number of the first binding mechanism 71 and the second binding mechanism 72 may be one or more, and is specifically set according to actual needs. When the number of the first bundling mechanisms 71 is one, one first bundling mechanism 71 bundles the tile stack with a plurality of bundling bands, and when the number of the first bundling mechanisms 71 is a plurality of, one first bundling mechanism 71 bundles the tile stack with one bundling band, and the first bundling mechanisms are different from each other and bundle the tile stack with a plurality of bundling bands. Likewise, the number of the second bundling mechanism 72 may be one or more, which is the same as the principle of the first bundling mechanism and will not be described herein.
Preferably, in order to prevent the replacement of the binding tape or the failure of the binding mechanism, which may result in the failure of the on-line binding, from affecting the production efficiency, a spare binding mechanism is further included, which is located after the first binding mechanism 71 and/or the second binding mechanism 72 to ensure the production efficiency.
The flat rotating mechanism 73 is located between the first bundling mechanism 71 and the second bundling mechanism 72 and is used for flat rotating the tile stack, when the first bundling mechanism 71 finishes bundling, the flat rotating mechanism 73 rotates 90 degrees, and then the second bundling mechanism 72 bundles, so that the bundling of the bundling mechanism 7 can be finished, and the bundled bundle is formed.
The bar code spraying and printing mechanism 8 is used for spraying and printing bar codes to the bundled code packages, and the grading code package mechanism is convenient for identifying the code packages at different grades through the bar codes, and is convenient for grading the code packages and tracking the code packages at the later stage. Specifically, the bar code jet printing mechanism 8 comprises a jet printing detector and a jet printing machine, wherein the jet printing detector is used for detecting the grade of the code packet, and indicates the jet printing machine to jet print the corresponding bar code on the code packet according to the grade of the code packet detected by the jet printing detector, so that the grading code packet at the later stage is convenient.
As shown in fig. 3, the grading and bag stacking mechanism 9 is used for grading and stacking bags, and respectively placing the bags at different grades at different bag stacking positions for transportation, and the like, and includes a bag unloading machine 91, a bag stacking sensor 92 for detecting a bar code, and a bag stacking machine 93 connected to the bag stacking sensor 92, wherein the bag unloading machine 91 is used for unloading the bags on the transmission mechanism 1, and is located at the tail end or one side of the transmission mechanism, so as to move the bags on the transmission mechanism 1 to the bag stacking machine.
The bag stacking sensor 92 is used for detecting a bar code, and is connected with the bag stacking machine 93, and the bag stacking machine 93 places the bag in a corresponding position according to the detected bar code. In other implementation prevention, the stacking bags of different levels can be packaged through different paperboards to distinguish the tiles of different levels, and the stacking bag sensor 92 can distinguish the tiles of different levels by detecting the paperboards, which is not limited to this embodiment.
The bag stacking machine 93 is used for placing the code packets at corresponding positions according to signals of the code packet sensor 92, and has the following specific structure:
the first implementation mode comprises the following steps: as shown in fig. 5, the bale unloader 91 is located at the end of the conveying mechanism 1, the bale loader 93 includes a manipulator 931 and at least two bale loading stations a932 located around the turntable 931, the manipulator 931 is connected to the bale loading sensor 92, and after the bale loading sensor 92 detects a barcode, the manipulator 931 is instructed to move the bale to the corresponding bale loading station a932 for storage according to barcode information, so as to complete grading of the bale.
The second embodiment: as shown in fig. 3, the bag loader 93 includes a track 933, a moving arm 934 sliding along the track 933, and at least two bag loading stations b935, wherein the bag unloader 91 is connected to the bag loading sensor 92, and is sequentially distributed along the conveying mechanism 1, and the number of the bag unloader is at least two, the specific number of the bag unloader is equal to the number of the bag loading stations b935, and the position of the bag unloader is matched with the position of the bag loading station b 935. Track 933 with transport mechanism 1 is parallel to each other, remove arm 934 and follow the track slides for the sign indicating number package on unloading machine 91 is removed and is saved on should unloading machine 91 position assorted sign indicating number package position b935, and in operation, after sign indicating number package sensor 92 detected the bar code, instruct corresponding unloading machine 91 according to bar code information will sign indicating number package on the transport mechanism 1 is unloaded, and pass through remove arm 934 and remove and to accomplish hierarchical sign indicating number package on corresponding sign indicating number package position b 935.
The utility model provides an automatic hierarchical packing production line of ceramic tile, through the setting of hierarchical lamination mechanism, classify the ceramic tile of different ranks and pile up formation sign indicating number package, rethread hierarchical sign indicating number package mechanism carries out categorised storage with the sign indicating number package, has realized the categorised lamination of mechanical automation and the sign indicating number package of classification, and production efficiency is high, and intensity of labour is little.
The foregoing is a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations are also considered as the protection scope of the present invention.
Claims (10)
1. An automatic grading and packaging production line for ceramic tiles is characterized by comprising a transmission mechanism, and a detection identification mechanism, a film pasting mechanism, a grading and laminating mechanism, a stack turning mechanism, a packaging mechanism, a bundling mechanism, a bar code spray printing mechanism and a grading and packaging mechanism which are sequentially distributed along the transmission mechanism;
the detection identification mechanism is used for setting a grade identification on the side surface of the ceramic tile;
the grading lamination mechanism comprises a lamination sensor for detecting grade marks and a lamination machine connected with the lamination sensor, and the lamination machine is used for stacking single tiles into a code packet;
the bar code spray printing mechanism is used for spray printing bar codes on the code packets bound by the binding mechanism;
the grading bag stacking mechanism comprises a bag unloading machine, a bag stacking sensor used for detecting a bar code and a bag stacking machine connected with the bag stacking sensor.
2. An automatic stage-wise tile packing line according to claim 1, characterized in that said detection and identification means are constituted by a detection machine and an identification machine.
3. An automated staged baling line for ceramic tiles as in claim 1, wherein said staged lamination mechanism further includes a lamination station located to one side of said transfer mechanism.
4. The automatic graded packaging production line of ceramic tiles of claim 1, wherein a buffer storage mechanism is further arranged between the film sticking mechanism and the graded lamination mechanism;
the buffer storage mechanism comprises a suction cup used for moving the ceramic tiles and a storage rack positioned on one side of the conveying mechanism.
5. The automatic staged packaging line for ceramic tiles according to claim 1, wherein said staged lamination mechanism further comprises a lamination detection mechanism, said lamination detection mechanism comprising a detection sensor, a sorting rack for storing rejected stacks of tiles, and a turntable for conveying rejected tiles onto said sorting rack, said turntable being connected to said detection sensor.
6. The automatic graded packaging production line of ceramic tiles according to claim 1, characterized in that said packaging mechanism comprises an upper cardboard mechanism, an upper corner protector and a cardboard folding machine, arranged in sequence along said transport mechanism;
the upper paperboard mechanism comprises at least two upper paperboard stations and a paperboard machine for conveying the paperboards, and the specific number of the upper paperboard stations is equal to the grade and the type of the ceramic tiles.
7. The automated staged baling line for ceramic tiles of claim 1, wherein said tying mechanism includes a first tying mechanism, a second tying mechanism, and a pan mechanism positioned between said first tying mechanism and said second tying mechanism.
8. The automatic stage packaging production line of ceramic tiles according to claim 1, wherein the bar code jet printing mechanism comprises a jet printing detector and a jet printing machine, and the jet printing detector is used for detecting the grade of the code packet.
9. An automatic stage packaging production line for ceramic tiles according to claim 1, characterized in that the depacketizer is located at the end of the transport mechanism and comprises a manipulator and at least two stacking stations a located around the manipulator, the manipulator being connected to the stacking sensor.
10. An automatic stage packaging line of ceramic tiles according to claim 1, characterized in that said palletizer comprises a track, a mobile arm sliding along said track and at least two palletizing stations b;
the bale unloader is connected with the bale stacking sensor, is distributed along the transmission mechanism in sequence, has the same number as the bale stacking stations b, and has the position matched with the position of the bale stacking stations b;
the track is parallel to the transmission mechanism, and the moving arm slides along the track.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201922443238.2U CN211810398U (en) | 2019-12-30 | 2019-12-30 | Automatic grading and packaging production line for ceramic tiles |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201922443238.2U CN211810398U (en) | 2019-12-30 | 2019-12-30 | Automatic grading and packaging production line for ceramic tiles |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111017292A (en) * | 2019-12-30 | 2020-04-17 | 佛山市高米斯机械有限公司 | Automatic grading and packaging production line for ceramic tiles and production method thereof |
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2019
- 2019-12-30 CN CN201922443238.2U patent/CN211810398U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111017292A (en) * | 2019-12-30 | 2020-04-17 | 佛山市高米斯机械有限公司 | Automatic grading and packaging production line for ceramic tiles and production method thereof |
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Address after: 528200 area C, building B, Dachen Industrial Park, Wuzhuang Co., Ltd., Luocun village, Shishan town, Nanhai District, Foshan City, Guangdong Province Patentee after: Foshan gaoeryuan Intelligent Machinery Co.,Ltd. Address before: 528061 factory building No.2, No.13 plot, ditian Group Construction Development Zone, Nanzhuang Town, Chancheng District, Foshan City, Guangdong Province Patentee before: Foshan gaomis Machinery Co.,Ltd. |
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