CN211806916U

CN211806916U - Porcelain powder cleaning device in gap between adjacent ceramic tile template frames

Info

Publication number: CN211806916U
Application number: CN202020123284.4U
Authority: CN
Inventors: 母军; 何在前; 姜文炜
Original assignee: Enping Xinjincheng Ceramics Co ltd
Current assignee: Enping Xinjincheng Ceramics Co ltd
Priority date: 2020-01-17
Filing date: 2020-01-17
Publication date: 2020-10-30
Anticipated expiration: 2030-01-17

Abstract

The utility model discloses a porcelain powder cleaning device in adjacent ceramic tile template frame clearance, comprising a base plate, the hole that leaks ash, the cylinder, fixed baseplate, the dust scraping plate, camera and controller, the template body has been placed on the upper portion of bottom plate, the hole that leaks ash has been seted up on the bottom plate, the first mount of fixedly connected with on the bottom plate, fixedly connected with cylinder on the first mount, fixedly connected with fixed baseplate on the cylinder, fixedly connected with scrapes the dust scraping plate on the fixed baseplate, fixedly connected with second mount on the bottom plate, fixedly connected with camera on the second mount, fixedly connected with controller on the bottom plate, the output of controller passes through the input electric connection of conducting wire and cylinder. The utility model discloses, through bottom plate, ash leakage hole, cylinder, fixed baseplate, ash scraping plate, camera and the controller that sets up, solved and carried out this kind of simple and mechanical cleaning work by the manual work and be extravagant labour undoubtedly, strengthened manufacturing cost, influence production efficiency's problem.

Description

Porcelain powder cleaning device in gap between adjacent ceramic tile template frames

Technical Field

The utility model relates to a ceramic tile production correlation equipment technical field specifically is porcelain powder cleaning device in adjacent ceramic tile template frame clearance.

Background

Generally, the width and length of the ceramic tile production mold have different specifications of 600mm by 600mm, 800mm by 800mm and 400mm by 800mm, and the molds with different specifications can meet different production conditions in production. When the ceramic tile forming assembly is produced by using a mould, a distributor is used for spreading ceramic powder for producing ceramic tiles into the mould, and then machines such as a brick press and the like are used for pressing the powder into a block of ceramic blank, so that the production step is 'press forming'. When a mould with the specification of 600mm x 600mm or 800mm x 800mm is adopted for pressing, only one mould is used at a time, and a ceramic culture is produced; when the mould with the specification of 400mm x 800mm is adopted for pressing, two moulds with the specification of 400mm x 800mm can be used for pressing two ceramic plates at the same time in order to improve the production efficiency. When two dies of 400mm x 800mm are used for pressing, a certain interval is formed between the two dies, when ceramic tile powder is paved into the dies, the powder can be scattered in the interval, and after one-time pressing production, the powder scattered between the two dies is cleaned and recycled. The general cleaning method is a manual cleaning method, and the simple and mechanical cleaning operation performed manually is not easy to waste labor force, increases production cost, and affects production efficiency, so that improvement of powder cleaning operation between the dies is required.

Disclosure of Invention

Not enough to prior art, the utility model provides a porcelain powder cleaning device in adjacent ceramic tile template frame clearance has solved and has carried out this kind of simple and mechanical cleaning work by the manual work and has been extravagant labour undoubtedly, has increaseed manufacturing cost, influences production efficiency's problem.

In order to achieve the above object, the utility model provides a following technical scheme: porcelain powder cleaning device in adjacent ceramic tile template frame clearance, including bottom plate, ash leakage hole, cylinder, fixed baseplate, ash scraping plate, camera and controller, the template body has been placed on the upper portion of bottom plate, the ash leakage hole has been seted up on the bottom plate, the first mount of fixedly connected with on the bottom plate, fixedly connected with cylinder on the first mount, fixedly connected with fixed baseplate on the cylinder, fixedly connected with ash scraping plate on the fixed baseplate, fixedly connected with second mount on the bottom plate, fixedly connected with camera on the second mount, fixedly connected with controller on the bottom plate, the output of controller passes through the input electric connection of conducting wire and cylinder, the input of controller passes through the output electric connection of conducting wire and camera.

Preferably, the upper surface of the bottom plate is provided with a placing groove corresponding to the placing position of the template body, the placing groove is matched with the template body, and the ash leakage holes are formed in the positions of two ends of the gap between the template bodies on the bottom plate.

Preferably, the first fixing frame is welded to the base plate, a first sleeve ring is fixedly connected to one end, away from the base plate, of the first fixing frame, and the first fixing frame is fixedly connected with the air cylinder through the first sleeve ring.

Preferably, one end of the cylinder, which is close to the bottom plate, is fixedly connected to the connecting seat on the fixed base plate, the connecting seat is fixedly connected to one side, which is deviated from the ash scraping plate, of the fixed base plate, and the width of the gap between the fixed base plate and the ash scraping plate is the same as that of the gap between the template bodies.

Preferably, the ash scraping plate is connected to the fixed base plate in a welded mode, the section of the ash scraping plate is arc-shaped, the middle portion of the ash scraping plate is bent upwards, and the edge position of the ash scraping plate is wrapped with rubber wrapping edges.

Preferably, the second fixing frame is welded to the base plate, a second lantern ring is fixedly connected to one end, away from the base plate, of the second fixing frame, and the second fixing frame is fixedly connected with the camera through the second lantern ring.

The utility model provides a porcelain powder cleaning device in adjacent ceramic tile template frame clearance possesses following beneficial effect:

the utility model discloses, the porcelain powder that drops down in the ceramic tile production process leaks to the bottom plate lower part through the ash leakage hole that sets up on the bottom plate, the clearance of porcelain powder is convenient for, and utilize the controller to control the cylinder operation and drive the scraper to move back and forth in the clearance between the template body, scrape away the porcelain powder that drops in the clearance between its template body, thereby clear away the porcelain powder that drops, and the camera operation shoots in the clearance between its template body, thereby the understanding of anytime and anywhere whether there is porcelain powder to drop, and the controller utilizes the information that the camera transmitted to control the cylinder whether to operate, overall structure is simple, use simple and convenient, utilize the simple combination of controller, camera, cylinder and arc, realize the automation to powder clearance and recovery work in the ceramic tile pressing production, reduce the human cost, maintain stable production efficiency, the problems that the manual cleaning work is a waste of labor force, the production cost is increased and the production efficiency is influenced are solved.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural diagram of the base plate of FIG. 1 according to the present invention;

fig. 3 is a schematic view illustrating the connection between the dust scraper and the fixed base plate of fig. 1 according to the present invention.

The reference numbers in the figures are: 1. a base plate; 2. a template body; 3. ash leakage holes; 4. a first fixing frame; 5. a cylinder; 6. fixing the substrate; 7. a dust scraping plate; 8. a second fixing frame; 9. a camera; 10. a controller; 11. a placing groove; 12. a first collar; 13. a second collar; 14. a connecting seat; 15. and (5) rubber wrapping.

Detailed Description

The technical solution of the present invention is clearly and completely described below with reference to the accompanying drawings and embodiments. Referring to fig. 1-3, an embodiment of the present invention is shown; porcelain powder cleaning device in the gap between adjacent ceramic tile template frames, which comprises a bottom plate 1, ash leakage holes 3, a cylinder 5, a fixed base plate 6, an ash scraping plate 7, a camera 9 and a controller 10, wherein the template body 2 is placed on the upper part of the bottom plate 1, the template body 2 is used for producing ceramic tiles, the ash leakage holes 3 are formed in the bottom plate 1, the bottom plate 1 is convenient to be used as a working table for processing and producing ceramic tiles, the ash leakage holes 3 are convenient to leak the porcelain powder dropped in the ceramic tile production process to the lower part of the bottom plate 1, the porcelain powder is convenient to clean, a first fixing frame 4 is fixedly connected to the bottom plate 1, the cylinder 5 is fixedly connected to the first fixing frame 4, the model of the cylinder 5 is SJBI, the prior art is adopted, the cylinder 5 is convenient to be stably fixed to the bottom plate 1 by the first fixing frame 4, thereby improving the stability of the operation and use of the cylinder 5, the fixed, the fixed base plate 6 is fixedly connected with the ash scraping plate 7, the ash scraping plate 7 is conveniently and fixedly connected to the air cylinder 5 through the fixed base plate 6, the installation and fixation stability of the ash scraping plate 7 is improved, the air cylinder 5 is convenient to operate, the ash scraping plate 7 is driven to move through the fixed base plate 6, the ash scraping plate 7 moves back and forth in the gap between the template bodies 2 to scrape off the ceramic powder falling in the gap between the template bodies 2, the falling ceramic powder is cleaned, the bottom plate 1 is fixedly connected with the second fixing frame 8, the second fixing frame 8 is fixedly connected with the camera 9, the model of the camera 9 is MC023MG-SY, the controller 10 is fixedly connected to the bottom plate 1, the model of the controller 10 is S7-400, and in the prior art, the camera 9 is conveniently and stably connected to the bottom plate 1 through the second fixing frame 8, and the operation stability of the camera 9 is improved, and camera 9 operation is shot in the clearance between to its template body 2, thereby whether anytime and anywhere's understanding has the porcelain powder to drop, and with on its information transfer who shoots arrives controller 10, controller 10's output passes through the input electric connection of conducting wire with cylinder 5, controller 10's input passes through the output electric connection of conducting wire with camera 9, controller 10's setting is convenient for control cylinder 5 operation and is driven the ash scraping plate 7 and remove the ash of scraping, thereby clear up the porcelain powder, and whether controller 10 utilizes the information that camera 9 transmitted to control cylinder 5 to move.

The position department has seted up the mounting groove 11 to the corresponding template body 2 placement of bottom plate 1 upper surface, mounting groove 11 cooperatees with template body 2, the stability that template body 2 and bottom plate 1 are connected is promoted in the mounting groove 11 of being convenient for utilize seting up, thereby be convenient for promote the stability that template body 2 was placed, the both ends position department in clearance is seted up between bottom plate 1 upper die plate body 2 in ash leakage hole 3, the setting of ash leakage hole 3 is convenient for arrange away the porcelain powder on its bottom plate 1, thereby make things convenient for the clearance of porcelain powder.

First mount 4 and bottom plate 1 welded connection, first mount 4 deviates from the first lantern ring 12 of the one end fixedly connected with of bottom plate 1, and first mount 4 is through first lantern ring 12 and cylinder 5 fixed connection, is convenient for utilize first lantern ring 12 to promote the stability that first mount 4 is connected rather than cylinder 5.

Cylinder 5 is close to on connecting seat 14 of bottom plate 1's one end fixed connection on fixed baseplate 6, and connecting seat 14 fixed connection deviates from the one side of scraping hawk 7 on fixed baseplate 6, be convenient for utilize connecting seat 14 to promote the stability of being connected between cylinder 5 and its fixed baseplate 6, fixed baseplate 6 is the same with the width in clearance between the width of scraping hawk 7 and the template body 2, the same in-process of scraping the ash is convenient for in the setting that the width is the same, the complete porcelain powder in the clearance is scraped away between its template body 2, promote to scrape hawk 7 and scrape the efficiency of ash clearance.

Scrape 7 welded connection of hawk on fixed baseplate 6, the section of scraping hawk 7 is the arc, and the middle part kickup of scraping hawk 7, the border position department parcel of scraping hawk 7 has rubber to bordure 15, the hawk 7 that the arc set up is convenient for scrape grey in-process in the removal, push away completely with the porcelain powder in its clearance, be convenient for also can be complete when its porcelain powder is more clearance fall the porcelain powder, and the setting of rubber bordure 15 is convenient for directly support on the outer wall of bottom plate 1 and template body 2 when scraping grey at the hawk 7, thereby scrape away completely its porcelain powder.

Second mount 8 and bottom plate 1 welded connection, the one end fixedly connected with second lantern ring 13 that second mount 8 deviates from bottom plate 1, and second mount 8 passes through second lantern ring 13 and camera 9 fixed connection, is convenient for utilize second lantern ring 13 to promote the stability that second mount 8 and its camera 9 are connected.

The working principle is as follows: when template body 2 production processing ceramic tile, camera 9 moves and shoots the clearance between its template body 2, and with on its information transfer who shoots reaches controller 10, received information is handled in the operation of controller 10, when having fallen the porcelain powder in the clearance, controller 10 control cylinder 5 operation, the scraping that makes a round trip in the clearance between template body 2 of cylinder 5 operation drive scraping board 7, the porcelain powder in the clearance is under the effect of scraping board 7, it falls to bottom plate 1 lower part to be promoted 3 positions department in hourglass ash hole by scraping board 7, thereby clear up the porcelain powder, there is the container to collect the porcelain powder of clearing up below hourglass ash hole 3 so that retrieve the porcelain powder and recycle.

The above are only preferred embodiments of the present invention, and the present invention is not limited thereto, and any modification, equivalent replacement, and improvement made to the technical solutions described in the above embodiments, and to some of the technical features thereof, are included in the scope of the present invention.

Claims

1. Porcelain powder cleaning device in adjacent ceramic tile template frame clearance, including bottom plate (1), hourglass ash hole (3), cylinder (5), fixed baseplate (6), scrape hawk (7), camera (9) and controller (10), its characterized in that: a template body (2) is arranged on the upper part of the bottom plate (1), the bottom plate (1) is provided with ash leakage holes (3), a first fixing frame (4) is fixedly connected on the bottom plate (1), a cylinder (5) is fixedly connected on the first fixing frame (4), a fixed base plate (6) is fixedly connected on the air cylinder (5), an ash scraping plate (7) is fixedly connected on the fixed base plate (6), a second fixing frame (8) is fixedly connected on the bottom plate (1), a camera (9) is fixedly connected on the second fixing frame (8), the bottom plate (1) is fixedly connected with a controller (10), the output end of the controller (10) is electrically connected with the input end of the cylinder (5) through a conducting wire, the input end of the controller (10) is electrically connected with the output end of the camera (9) through a conducting wire.

2. A porcelain cleaning device in a gap between adjacent tile formwork frames as claimed in claim 1, wherein: the upper surface of the bottom plate (1) is provided with a placing groove (11) corresponding to the placing position of the template body (2), the placing groove (11) is matched with the template body (2), and the ash leakage holes (3) are formed in the positions of two ends of the gap between the template body (2) on the bottom plate (1).

3. A porcelain cleaning device in a gap between adjacent tile formwork frames as claimed in claim 1, wherein: first mount (4) and bottom plate (1) welded connection, first mount (4) deviate from the first lantern ring (12) of one end fixedly connected with of bottom plate (1), and first mount (4) are through first lantern ring (12) and cylinder (5) fixed connection.

4. A porcelain cleaning device in a gap between adjacent tile formwork frames as claimed in claim 1, wherein: one end of the cylinder (5) close to the bottom plate (1) is fixedly connected to a connecting seat (14) on the fixed base plate (6), the connecting seat (14) is fixedly connected to one side of the fixed base plate (6) deviating from the ash scraping plate (7), and the width of the gap between the fixed base plate (6) and the ash scraping plate (7) is the same as that of the gap between the template body (2).

5. A porcelain cleaning device in a gap between adjacent tile template frames according to claim 4, wherein: scrape hawk (7) welded connection on fixed baseplate (6), the section of scraping hawk (7) is the arc, and scrapes the middle part kickup of hawk (7), the border position department parcel of scraping hawk (7) has rubber (15) of borduring.

6. A porcelain cleaning device in a gap between adjacent tile formwork frames as claimed in claim 1, wherein: second mount (8) and bottom plate (1) welded connection, second mount (8) deviate from one end fixedly connected with second lantern ring (13) of bottom plate (1), and second mount (8) are through second lantern ring (13) and camera (9) fixed connection.