CN102758217B - Charcoal bowl cleaning method and apparatus - Google Patents
Charcoal bowl cleaning method and apparatus Download PDFInfo
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- CN102758217B CN102758217B CN201110102308.3A CN201110102308A CN102758217B CN 102758217 B CN102758217 B CN 102758217B CN 201110102308 A CN201110102308 A CN 201110102308A CN 102758217 B CN102758217 B CN 102758217B
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- charcoal
- cleaning plant
- frame
- bowl
- charcoal bowl
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Abstract
The invention discloses a charcoal bowl cleaning method and a charcoal bowl cleaning apparatus. According to the invention, a charcoal bowl is automatically cleaned by using a charcoal bowl cleaning apparatus. The charcoal bowl cleaning apparatus is provided with a charcoal block conveying apparatus, which is used for supporting the charcoal blocks and for conveying the cleaned charcoal blocks to the next process. The charcoal bowl cleaning apparatus is provided with a charcoal block positioning apparatus, which is used for firmly clamping the charcoal blocks and for accurately positioning. The charcoal bowl cleaning apparatus is provided with a cleaning apparatus, which is used for cleaning the charcoal bowls on the charcoal blocks. The method and the apparatus provided by the invention are used for replacing an existing manual cleaning method. With the method and the apparatus, charcoal bowl can be cleaned automatically, labor intensity of workers is reduced, dust pollution is reduced, carbon production line automatic functions are realized to a maximal extent, and production efficiency is improved. With the method and the apparatus, charcoal bowls after charcoal block roasting are automatically corrected. A deviation of charcoal bowl hole centers after correction relative to original charcoal bowl hole centers can be controlled below 5mm. Continuous working of an anode roasting workshop carbon production line is ensured. The apparatus provided by the invention is advantaged in compact structure, stable operation, and high efficiency. The apparatus and the method are safe, reliable, and environment-friendly.
Description
Technical field
the present invention relates to a kind of charcoal bowl method for cleaning and device, belong to electrolytic aluminium anode calcination department charcoal element production unit technical field.
Background technology
in anode charcoal ink factory, charcoal block can adhere on charcoal block surface after roasting is come out of the stove much fills coke powder, has to pass through cleaning unit and is cleaned out by filling coke powder, just can enter subsequent processing.The shape of charcoal block is rectangular cubic, and bottom surface is plane, and end face is provided with multiple bowls of holes.When charcoal block is not cleared up, have the coke powder hardened that palpus is cleaned in a large number in bowl hole, often the bowl hole of most charcoal block is tamped by coke powder.Current cleaning work mainly relies on manually, or clears up with simple auxiliary means, and cleaning work is very dirty, pretty troublesome, and on-the-spot dust is many, noise is high, and Working environment is extremely severe, grievous injury workers ' health.
Summary of the invention
the object of the invention is to: a kind of charcoal bowl method for cleaning and device are provided, to replace existing labor cleaning's mode, Automatic clearance can be carried out to the charcoal bowl on charcoal block, reduce hand labor intensity, reduce dust pollution, realize the automation function of charcoal element production line to greatest extent, enhance productivity, thus overcome the deficiencies in the prior art.
technical scheme of the present invention: a kind of charcoal bowl method for cleaning of the present invention carries out Automatic clearance by charcoal bowl cleaning plant to charcoal bowl; Charcoal bowl cleaning plant is provided with charcoal block e Foerderanlage, plays a part support charcoal block and the charcoal block cleaned out is delivered to next procedure; Charcoal bowl cleaning plant is provided with charcoal block positioning device, plays clamping charcoal block and accurately locates; Charcoal bowl cleaning plant is provided with cleaning plant, clears up the charcoal bowl on charcoal block.
in aforementioned charcoal bowl method for cleaning, roller on described charcoal bowl cleaning plant rolls with the cross track in frame and is connected, promoted by horizontal driving cylinder or pull cleaning plant transverse shifting, the milling cutter that cleaning plant rotates is cleared up the fifth wheel on the bottom surface of charcoal bowl, side and bottom surface boss.
in aforementioned charcoal bowl method for cleaning, be provided with hopper bottom described charcoal bowl cleaning plant, charcoal bowl cleaning plant top is provided with dust suction flange; Fall into hopper from the fifth wheel under charcoal bowl is cleared up in scale removal process to collect, the dust produced in scale removal process is by reclaiming with dust suction Flange joint cleaning apparatus.
in aforementioned charcoal bowl method for cleaning, the roller on described charcoal block positioning device rolls with the long rails in frame and is connected, and is promoted or pull charcoal block positioning device to vertically move by zigzag tread patterns cylinder; Charcoal block positioning device is provided with gripping unit, for clamping carbon blocks.
the of the present invention a kind of charcoal bowl cleaning plant built according to the method described above is: this device comprises frame, and frame is provided with charcoal block e Foerderanlage, and charcoal block e Foerderanlage side is provided with long rails, and charcoal block e Foerderanlage opposite side is provided with cross track; Long rails rolls with the roller on charcoal block positioning device and is connected, and charcoal block positioning device is connected with frame through zigzag tread patterns cylinder; Cross track rolls with the roller on cleaning plant and is connected, and cleaning plant is connected with frame through horizontal driving cylinder.
in aforementioned means, described cleaning plant comprises cleaning support, and cleaning support two ends are provided with roller, and cleaning mid-stent is provided with telescoping spindle and drive-motor, and telescoping spindle is connected with pressing plate; Drive-motor is in transmission connection through main shaft and milling cutter.
in aforementioned means, described charcoal block e Foerderanlage comprises one group of roller rod vertically disposed with long rails, and roller rod is rotatably connected with frame, and roller rod one end and drive unit are in transmission connection.
in aforementioned means, described charcoal block positioning device comprises positioning frame, and be provided with roller bottom positioning frame, positioning frame is provided with clamping cylinder, and the piston rod of clamping cylinder is with initiatively jig arm is hinged, and initiatively jig arm is connected with slave clip arm gear; Initiatively jig arm and driven jig arm are provided with clamping switch.
in aforementioned means, described frame is provided with charcoal block position induction device, and charcoal block position induction device comprises mounting plate, and mounting plate is connected with frame, and mounting plate is provided with proximity switch.
in aforementioned means, the frame of described milling cutter is provided with hopper, and frame is provided with shell, and cover top portion is provided with dust suction flange.
owing to have employed technique scheme, compared with prior art, the present invention replaces existing labor cleaning's mode, Automatic clearance can be carried out to the charcoal bowl on charcoal block, reduce hand labor intensity, reduce dust pollution, realize the automation function of charcoal element production line to greatest extent, enhance productivity.Also can automatically revise charcoal bowl after charcoal block roast, revised Tan Wankong center and former charcoal bowl hole centre deviation can control within 5mm, ensure working continuously of anode calcination shop charcoal element production line simultaneously.The present invention has compact construction, operates steadily, safe and reliable, the features such as high-efficiency environment friendly.
Accompanying drawing explanation
fig. 1 is structural representation of the present invention;
fig. 2 is the structural representation of cleaning plant;
fig. 3 is the structural representation of charcoal block positioning device;
fig. 4 is the structural representation of charcoal block position induction device;
fig. 5 is schematic appearance of the present invention.
being labeled as in accompanying drawing: 1-frame, 2-long rails, 3-cross track, 4-roller, 5-zigzag tread patterns cylinder, the horizontal driving cylinder of 6-, 7-clears up support, 8-telescoping spindle, 9-drive-motor, 10-pressing plate, 11-main shaft, 12-milling cutter, 13-roller rod, 14-drive unit, 15-positioning frame, 16-clamping cylinder, 17-is jig arm initiatively, the driven jig arm of 18-, 19-clamping switch, 20-charcoal block position induction device, 21-mounting plate, 22-proximity switch, 23-hopper, 24-shell, 25-dust suction flange, 26-charcoal block.
Embodiment
below in conjunction with drawings and Examples, the present invention is further illustrated.
embodiments of the invention, when implementing a kind of charcoal bowl method for cleaning of the present invention, as shown in Figure 1, to its principle the method carry out Automatic clearance by charcoal bowl cleaning plant to charcoal bowl; Charcoal bowl cleaning plant is provided with charcoal block e Foerderanlage, plays a part support charcoal block and the charcoal block cleaned out is delivered to next procedure; Charcoal bowl cleaning plant is provided with charcoal block positioning device, plays clamping charcoal block and accurately locates; Charcoal bowl cleaning plant is provided with cleaning plant, clears up the charcoal bowl on charcoal block.Roller on described charcoal bowl cleaning plant rolls with the cross track in frame and is connected, and is promoted or pull cleaning plant transverse shifting by horizontal driving cylinder; By milling cutter that charcoal bowl cleaning plant rotates, the fifth wheel on the bottom surface of charcoal bowl, side and bottom surface boss is cleared up.Be provided with hopper bottom described charcoal bowl cleaning plant, charcoal bowl cleaning plant top is provided with dust suction flange; Fall into hopper from the fifth wheel under charcoal bowl is cleared up in scale removal process to collect, the dust produced in scale removal process is by reclaiming with dust suction Flange joint cleaning apparatus.Roller on described charcoal block positioning device rolls with the long rails in frame and is connected, and is promoted or pull charcoal bowl cleaning plant to vertically move by zigzag tread patterns cylinder; Charcoal block positioning device is provided with gripping unit, for clamping carbon blocks.
the structural representation of the charcoal bowl cleaning plant of the present invention built according to the method described above as shown in Figure 1, this device comprises frame 1, frame 1 is provided with charcoal block e Foerderanlage, and charcoal block e Foerderanlage side is provided with long rails 2, and charcoal block e Foerderanlage opposite side is provided with cross track 3; Long rails 2 rolls with the roller 4 on charcoal block positioning device and is connected, and charcoal block positioning device is connected with frame 1 through zigzag tread patterns cylinder 5; Cross track 3 rolls with the roller 4 on cleaning plant and is connected, and cleaning plant is connected with frame 1 through horizontal driving cylinder 6.
described cleaning plant as shown in Figure 2, comprises cleaning support 7, and cleaning support 7 two ends are provided with roller 4, and be provided with telescoping spindle 8 and drive-motor 9 in the middle part of cleaning support 7, telescoping spindle 8 is connected with pressing plate 10; Drive-motor 9 is in transmission connection through main shaft 11 and the milling cutter 12 be located on pressing plate 10.Described charcoal block e Foerderanlage comprises one group and the vertically disposed roller rod 13 of long rails 2, and roller rod 13 is rotatably connected with frame 1, and roller rod 13 one end and drive unit 14 are in transmission connection.
described charcoal block positioning device as shown in Figure 3, comprises positioning frame 15, is provided with roller 4 bottom positioning frame 15, and positioning frame 15 is provided with clamping cylinder 16, and the piston rod of clamping cylinder 16 is with initiatively jig arm 17 is hinged, and initiatively jig arm 17 is connected with driven jig arm 18 gear; Initiatively jig arm 17 and driven jig arm 18 are provided with clamping switch 19.
described frame 1 is provided with charcoal block position induction device 20, and charcoal block position induction device 20 as shown in Figure 4, comprises mounting plate 21, and mounting plate 21 is connected with frame 1, and mounting plate 21 is provided with proximity switch 22.
as shown in Figure 5, the frame 1 below described milling cutter 12 is provided with hopper 23, and frame 1 is provided with shell 24, and shell 24 top is provided with dust suction flange 25.
working process of the present invention is described as follows:
after charcoal block 26 is transported to the specified location of charcoal bowl cleaning plant by the transfer roller on charcoal element production line, charcoal block position induction device 20 senses that charcoal block puts in place after signal, and namely the charcoal block transfer roller on charcoal element production line quits work.Now, the clamping cylinder 16 on charcoal block positioning device is released, and will carry out second time location to charcoal block 26 clamping.Drive-motor 9 starts, and horizontal driving cylinder 6 promotes cleaning plant close to the charcoal bowl on charcoal block 26, is cleared up by the charcoal bowl hole of the first, the 3rd on the 12 pairs of charcoal blocks of the milling cutter on cleaning plant.The fifth wheel that milling is got off from the bottom surface of charcoal bowl, side and bottom surface boss falls in the hopper 23 below milling cutter 12.Carry out in the process of clearing up at milling cutter 12, can be blown off by the fifth wheel of pressurized air by milling, collect in hopper 23 and recycle.The cleaning apparatus that the dust that milling produces is connected with dust suction flange 25 by frame 1 upper end reclaims, purifies.After having cleared up, horizontal driving cylinder 6 resets to starting position, and pressurized air is closed.Then drive-motor 9 starts again, and horizontal driving cylinder 6 promotes cleaning plant close to another charcoal bowl on charcoal block 26, is cleared up by the charcoal bowl hole of the second, the 4th on the 12 pairs of charcoal blocks of the milling cutter on cleaning plant.After all bowl holes on a charcoal block are all cleaned out, charcoal block e Foerderanlage starts, and the charcoal block cleared up is delivered to next station, and new charcoal block now for clearance enters into the specified location of charcoal bowl cleaning plant, and cleaning work continues.
cleaning plant in above-mentioned example is provided with the drive unit of two cover milling cutters 12 and milling cutter, on charcoal block a two charcoal bowl hole is cleared up simultaneously, also can be in the method in accordance with the invention, cleaning plant arranges the drive unit of many cover milling cutters 12 and milling cutter, multiple charcoal bowls on charcoal block 26 are cleared up, to accelerate cleaning efficiency simultaneously simultaneously.
Claims (8)
1. a charcoal bowl method for cleaning, is characterized in that: the method carries out Automatic clearance by charcoal bowl cleaning plant to charcoal bowl; Be provided with hopper bottom charcoal bowl cleaning plant, charcoal bowl cleaning plant top is provided with dust suction flange; Fall into hopper from the fifth wheel under charcoal bowl is cleared up in scale removal process to collect, the dust produced in scale removal process is by reclaiming with dust suction Flange joint cleaning apparatus; Charcoal bowl cleaning plant is provided with charcoal block e Foerderanlage, plays a part support charcoal block and the charcoal block cleaned out is delivered to next procedure; Charcoal bowl cleaning plant is provided with charcoal block positioning device, plays clamping charcoal block and accurately locates; Charcoal bowl cleaning plant is provided with cleaning plant, clears up the charcoal bowl on charcoal block.
2. charcoal bowl method for cleaning according to claim 1, it is characterized in that: the roller on described charcoal bowl cleaning plant rolls with the cross track in frame and is connected, promoted by horizontal driving cylinder or pull cleaning plant transverse shifting, the milling cutter that cleaning plant rotates is cleared up the fifth wheel on the bottom surface of charcoal bowl, side and bottom surface boss.
3. charcoal bowl method for cleaning according to claim 1, is characterized in that: the roller on described charcoal block positioning device rolls with the long rails in frame and is connected, and is promoted or pull charcoal block positioning device to vertically move by zigzag tread patterns cylinder; Charcoal block positioning device is provided with gripping unit, for clamping carbon blocks.
4. one kind according to the charcoal bowl cleaning plant constructed by claims 1 to 3 either method, it is characterized in that: comprise frame (1), frame (1) is provided with charcoal block e Foerderanlage, charcoal block e Foerderanlage side is provided with long rails (2), charcoal block e Foerderanlage comprises one group and the vertically disposed roller rod (13) of long rails (2), roller rod (13) is rotatably connected with frame (1), and roller rod (13) one end and drive unit (14) are in transmission connection; Charcoal block e Foerderanlage opposite side is provided with cross track (3); Long rails (2) rolls with the roller (4) on charcoal block positioning device and is connected, and charcoal block positioning device is connected with frame (1) through zigzag tread patterns cylinder (5); Cross track (3) rolls with the roller (4) on cleaning plant and is connected, and cleaning plant is connected with frame (1) through horizontal driving cylinder (6).
5. charcoal bowl cleaning plant according to claim 4, it is characterized in that: described cleaning plant comprises cleaning support (7), cleaning support (7) two ends are provided with roller (4), cleaning support (7) middle part is provided with telescoping spindle (8) and drive-motor (9), and telescoping spindle (8) is connected with pressing plate (10); Drive-motor (9) is in transmission connection through main shaft (11) and milling cutter (12).
6. charcoal bowl cleaning plant according to claim 4, it is characterized in that: described charcoal block positioning device comprises positioning frame (15), positioning frame (15) bottom is provided with roller (4), positioning frame (15) is provided with clamping cylinder (16), the piston rod of clamping cylinder (16) is with initiatively jig arm (17) is hinged, and initiatively jig arm (17) is connected with driven jig arm (18) gear; Initiatively jig arm (17) and driven jig arm (18) are provided with clamping switch (19).
7. charcoal bowl cleaning plant according to claim 4, it is characterized in that: described frame (1) is provided with charcoal block position induction device (20), charcoal block position induction device (20) comprises mounting plate (21), mounting plate (21) is connected with frame (1), and mounting plate (21) is provided with proximity switch (22).
8. charcoal bowl cleaning plant according to claim 5, is characterized in that: the frame (1) of described milling cutter (12) below is provided with hopper (23), and frame (1) is provided with shell (24), and shell (24) top is provided with dust suction flange (25).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110102308.3A CN102758217B (en) | 2011-04-23 | 2011-04-23 | Charcoal bowl cleaning method and apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110102308.3A CN102758217B (en) | 2011-04-23 | 2011-04-23 | Charcoal bowl cleaning method and apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102758217A CN102758217A (en) | 2012-10-31 |
| CN102758217B true CN102758217B (en) | 2015-02-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110102308.3A Expired - Fee Related CN102758217B (en) | 2011-04-23 | 2011-04-23 | Charcoal bowl cleaning method and apparatus |
Country Status (1)
| Country | Link |
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| CN (1) | CN102758217B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104438155A (en) * | 2013-09-12 | 2015-03-25 | 贵阳铝镁设计研究院有限公司 | Carbon bowl hole cleaning device |
| CN108998811B (en) * | 2018-08-16 | 2020-09-15 | 广西中连智浩科技有限公司 | Anode carbon block carbon bowl cleaning unit convenient for subsequent transportation and use method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4114416A1 (en) * | 1991-05-03 | 1992-11-05 | Westfalia Becorit Ind Tech | Device for cleaning used anodes - by clamping in position with movable upper and lower clamping units and impact hammering at level of solidified melt |
| CN2782712Y (en) * | 2004-12-29 | 2006-05-24 | 贵阳铝镁设计研究院 | Calcinating anode cleaning machine set |
| CN201179514Y (en) * | 2008-03-27 | 2009-01-14 | 洛阳震动机械有限公司 | Carbon bowl clearing and brushing machine |
| CN202039137U (en) * | 2011-04-23 | 2011-11-16 | 贵州航天乌江机电设备有限责任公司 | Carbon bowl cleaning device |
-
2011
- 2011-04-23 CN CN201110102308.3A patent/CN102758217B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4114416A1 (en) * | 1991-05-03 | 1992-11-05 | Westfalia Becorit Ind Tech | Device for cleaning used anodes - by clamping in position with movable upper and lower clamping units and impact hammering at level of solidified melt |
| CN2782712Y (en) * | 2004-12-29 | 2006-05-24 | 贵阳铝镁设计研究院 | Calcinating anode cleaning machine set |
| CN201179514Y (en) * | 2008-03-27 | 2009-01-14 | 洛阳震动机械有限公司 | Carbon bowl clearing and brushing machine |
| CN202039137U (en) * | 2011-04-23 | 2011-11-16 | 贵州航天乌江机电设备有限责任公司 | Carbon bowl cleaning device |
Non-Patent Citations (2)
| Title |
|---|
| 一种新型炭块解组清理机组的方案设计;潘昌勇;《机械工程师》;20110310(第3期);第38-39页 * |
| 焙烧炭块清理过程的污染及治理;王军;《甘肃科技》;20070228;第23卷(第2期);第99-101页 * |
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| CN102758217A (en) | 2012-10-31 |
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