CN111975941B - Automatic production process of refractory ceramic plate - Google Patents
Automatic production process of refractory ceramic plate Download PDFInfo
- Publication number
- CN111975941B CN111975941B CN202010918132.8A CN202010918132A CN111975941B CN 111975941 B CN111975941 B CN 111975941B CN 202010918132 A CN202010918132 A CN 202010918132A CN 111975941 B CN111975941 B CN 111975941B
- Authority
- CN
- China
- Prior art keywords
- sliding
- plate
- rod
- rotating
- block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000011214 refractory ceramic Substances 0.000 title claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 239000000843 powder Substances 0.000 claims abstract description 41
- 239000000919 ceramic Substances 0.000 claims abstract description 38
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 33
- 230000001680 brushing effect Effects 0.000 claims abstract description 31
- 238000001035 drying Methods 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 10
- 238000000465 moulding Methods 0.000 claims abstract description 9
- 238000007493 shaping process Methods 0.000 claims abstract description 6
- 238000007599 discharging Methods 0.000 claims description 28
- 239000000463 material Substances 0.000 claims description 14
- 238000000748 compression moulding Methods 0.000 claims description 13
- 238000007667 floating Methods 0.000 claims description 9
- 230000001174 ascending effect Effects 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 6
- 230000007306 turnover Effects 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000011148 porous material Substances 0.000 claims 1
- 210000003781 tooth socket Anatomy 0.000 claims 1
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 description 10
- 230000035939 shock Effects 0.000 description 7
- 210000001161 mammalian embryo Anatomy 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
- B28B5/02—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
- B28B5/021—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of definite length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/384—Treating agents
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses an automatic production process of a refractory ceramic plate, belonging to the technical field of ceramic plate production processes, and comprising the following steps of: step 1, automatically lifting a template; step 2, automatically brushing a release agent on the surface of the template; step 3, automatically feeding the powder blank; step 4, automatically troweling the powder blank; step 5, molding the powder blank into a refractory ceramic plate; step 6, drying and shaping the refractory ceramic plate; step 7, clamping and placing the refractory ceramic plate on a demoulding device; and step 8, the refractory ceramic plate is automatically demoulded and blanked, the process design is ingenious, the connection among the working procedures is smooth, the automation degree is high, more than 50% of labor can be saved, the labor intensity of workers is greatly reduced, the production efficiency is improved by 8-10 times, and the method has obvious economic benefit.
Description
Technical Field
The invention relates to the technical field of production processes of refractory ceramic plates, in particular to an automatic production process of a refractory ceramic plate.
Background
A refractory ceramic plate is widely applied to building materials and high-temperature kilns, the production of the existing refractory ceramic plate is manually operated, and the refractory ceramic plate comprises the following procedures of preparing powder blanks, then waiting for a lower die to rise, brushing a layer of release agent on the surface of the lower die, facilitating the demoulding of the formed refractory ceramic plate, then filling the powder blanks in a die cavity, manually flattening the powder blanks, then carrying out compression molding through a molding press, manually feeding the formed refractory ceramic plate into a heating box for drying and shaping, and finally manually taking out the refractory ceramic plate and moving the refractory ceramic plate to a supporting plate.
At present, the production device of the refractory ceramic plate has low automation degree, large workload of workers and low daily output energy, thereby resulting in high cost.
Disclosure of Invention
The invention aims to provide an automatic production process of a refractory ceramic plate, which aims to solve the technical problems that the production of the refractory ceramic plate in the prior art is manual operation, on one hand, the efficiency is low, on the other hand, the labor cost is still high, and the rate of finished products is difficult to guarantee.
The invention provides an automatic production process of a refractory ceramic plate, which comprises the following steps:
step 1, automatically lifting a template: when the ceramic plate is machined, firstly, a working motor rotates to drive a rotating rod to rotate, the rotating rod rotates to drive a rack to rotate, the rack rotates to drive an ascending toothed plate to move upwards, a lead screw sliding table is driven to operate to drive a sliding block to move, and the sliding block moves to drive the ascending toothed plate to move so that the template can be lifted and transversely moved to brush the release agent on the template;
and 5, molding the powder blank into a refractory ceramic plate: after the powder blank is smoothed, the powder blank is conveyed to the lower part of the compression molding device through a conveying belt, and the two compression electric cylinders operate to drive the compression plates to downwards compress and mold the powder blank on the mold;
Compared with the prior art, the invention has the beneficial effects that:
the process has the advantages of ingenious design, smooth connection among the working procedures, high automation degree, saving more than 50 percent of labor, greatly reducing the labor intensity of workers, improving the production efficiency by 8 to 10 times, and obvious economic benefit, and can realize a series of working procedures of automatically lifting the template, automatically brushing the release agent on the surface of the template, automatically feeding the powder blank, automatically troweling the powder blank, moulding the powder blank into the refractory ceramic plate, drying and shaping the refractory ceramic plate, clamping the refractory ceramic plate on the release device, and automatically demoulding and blanking the refractory ceramic plate.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic perspective view of a lower mold lifting device according to the present invention;
FIG. 3 is a schematic perspective view of a mold brushing apparatus according to the present invention;
FIG. 4 is a partial perspective view of the first embodiment of the present invention;
FIG. 5 is a schematic perspective view of a device for smoothing powder blank according to the present invention;
FIG. 6 is a perspective view of the gripping device of the present invention;
FIG. 7 is a partial perspective view of the second embodiment of the present invention;
FIG. 8 is a schematic perspective view of the demolding device of the present invention;
FIG. 9 is a process flow diagram of the present invention.
Reference numerals:
the device comprises a workbench 1, a conveying belt 2, a lower die lifting device 3, a workbench 31, a working motor 32, a driving screw rod sliding table 33, a sliding block 34, a lifting toothed plate 35, a template 36, a rotating rod 37, a rack 38, a die brushing device 4, a die brushing table 41, a rotating motor 42, a rotating motor seat 43, a rotating gear 44, a sliding seat 45, a die brush 46, a discharging barrel 47, a control motor 48, a control motor seat 49, a current-limiting belt 491, a rotating screw rod 492, a clamping block 493, a control block 494, a nozzle seat 495, a nozzle 496, a feeding device 5, a rotating motor seat 51, a rotating motor 52, a discharging box 53, a belt 54, a rotating rod 55, a flow control plate 56, a powder blank leveling device 6, an L-shaped fixing plate 61, a transverse screw rod sliding table 62, a longitudinal screw rod sliding table 63, a sliding rod 64, a U-shaped sliding plate 65, a fixing block 66, a fixing rod 67, a leveling plate 68, a compression molding device 7 and a bearing seat 71, the device comprises a pressing plate 72, a pressing electric cylinder 73, a pushing device 8, a pushing seat 81, a pushing electric cylinder 82, a pushing plate 83, a drying box 9, a clamping device 10, a bearing plate 101, an electric sliding table 102, a rotating gear 103, a clamping strip 104, a sliding block 105, a driving rod 106, an air clamp 107, a demolding device 11, a vibration motor 111, a vibration motor seat 112, a vibration plate 113, a supporting plate 114, a connecting rotating block 115, a first connecting seat 116, a second connecting seat 117, a first connecting rod 118, a second connecting rod 119, a spring 1191 and a collecting box 12.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.
The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 9, an embodiment of the present invention provides an automatic manufacturing process of a refractory ceramic plate, including the steps of:
step 1, automatically lifting a template: the ceramic plate processing device is provided with a workbench 1, a conveying belt 2, a lower die lifting device 3, a die brushing device 4, a feeding device 5, a powder blank trowelling device 6, a compression molding device 7, a pushing device 8, a drying box 9, a clamping device 10, a demolding device 11 and a collecting box 12, when a ceramic plate is processed, a working motor 32 rotates to drive a rotating rod 37 to rotate, the rotating rod 37 rotates to drive a rack 38 to rotate, the rack 38 rotates to drive a lifting toothed plate 35 to move upwards, the screw rod sliding table 33 is driven to operate to drive a sliding block 34 to move, and the sliding block 34 moves to drive the lifting toothed plate 35 to move so that a template 36 can be lifted and moved transversely to brush a demolding agent on the template 36 conveniently;
and 5, molding the powder blank into a refractory ceramic plate: after the powder blank is smoothed, the powder blank is conveyed to the lower part of a compression molding device 7 through a conveying belt 2, and two compression electric cylinders 73 operate to drive a compression plate 72 to downwards compress and mold the material on the mold;
The workbench 1 is placed on the ground, the conveyer belt 2 is arranged on the workbench 1, the lower die lifting device 3 is arranged on the conveyer belt 2, the die brushing device 4 is arranged on the workbench 1 and is in sliding fit with the lower die lifting device 3, the feeding device 5 is arranged at the top of the workbench 1, the powder blank leveling device 6 is arranged on the workbench 1 and positioned at the bottom of the feeding device 5, the compression molding device 7 is arranged at the top of the workbench 1, the pushing device 8 is arranged on the side wall of the workbench 1 and is in sliding fit with the lower die lifting device 3, the drying box 9 is placed on the ground and positioned beside the lower die lifting device 3, the clamping device 10 is arranged on the workbench 1, the demoulding device 11 is arranged on the workbench 1 and positioned beside the drying box 9, and the collecting box 12 is arranged on the workbench 1 and positioned at the bottom of the demoulding device 11; lower mould rising device 3 can upwards lift the mould and move, brush mould device 4 brushes the mould with the mould, feeding device 5 throws the material on the mould, the floating device of powder embryo material 6 screeds the powder embryo material on the mould, compression molding device 7 processes the material on the mould, stoving case 9 carries out the drying and stereotype with the ceramic plate after the processing is accomplished, press from both sides and get device 10 and press from both sides the ceramic plate after drying, shedder 11 drops the mould on the ceramic plate, collecting box 12 collects the ceramic plate after the processing is accomplished.
Specifically, the lower mold lifting device 3 includes a work box 31, a work motor 32, a driving screw rod sliding table 33, a sliding block 34, a lifting toothed plate 35, a template 36, a rotating rod 37 and a rack 38, the work box 31 is installed on the conveyor belt 2, the driving screw rod sliding table 33 is installed in the work box 31, the sliding block 34 is installed on the driving screw rod sliding table 33, the lifting toothed plate 35 is installed on the sliding block 34 and is in sliding fit with the sliding block 34, the template 36 is installed at the top of the lifting toothed plate 35, the work motor 32 is installed on the side wall of the work box 31, the rotating rod 37 is installed on the main shaft of the work motor 32 and is in rotating fit with the main shaft of the work motor 32, two ends of the rotating rod 37 are rotatably connected with the work box 31, the rack 38 is installed on the rotating rod 37 and is fixedly connected with the rack 38, and the rack 38 is meshed with the lifting toothed plate 35; work motor 32 rotates and drives dwang 37 and rotate, and dwang 37 rotates and drives rack 38 and rotate, and rack 38 rotates and drives the pinion rack 35 rebound that rises, and drive lead screw slip table 33 function drives slider 34 and removes, and slider 34 removes and drives the pinion rack 35 that rises and remove and make template 36 can go on to rise the sideslip and conveniently brush the mould to template 36.
Specifically, the die brushing device 4 includes a die brushing table 41, a rotating motor 42, a rotating motor base 43, a rotating gear 44, a sliding base 45, a die brush 46, a discharging barrel 47, a control motor 48, a control motor base 49, a current limiting belt 491, a rotating screw 492, a fixture block 493, a control block 494, a nozzle base 495 and a plurality of nozzles 496, the die brushing table 41 is installed on the workbench 1, the rotating motor base 43 is installed on a side wall of the die brushing table 41, the rotating motor 42 is installed on the rotating motor base 43, the rotating gear 44 is installed on a main shaft of the rotating motor 42 and is in transmission connection with the main shaft of the rotating motor 42, a sliding groove is arranged on a side wall of the die brushing table 41, the sliding base 45 is installed on the die brushing table 41 and is in sliding fit with the sliding groove, a tooth groove engaged with the rotating gear 44 is arranged at the front end of the sliding base 45, the die brush 46 is installed at the bottom of the sliding base 45, the feeding barrel 47 is installed at the top of the sliding seat 45, the control motor seat 49 is installed on the sliding seat 45, the control motor 48 is installed on the control motor seat 49, the control block 494 is installed at the bottom of the sliding seat 45, the sliding seat 45 is provided with a hole communicated with the control block 494, the fixture block 493 is installed at the bottom of the sliding seat 45 and is in sliding fit with the control block 494, one end of the rotary screw rod 492 is connected with the fixture block 493, the flow-limiting belt 491 is sleeved on one end of the rotary screw rod 492 and a main shaft of the control motor 48, the nozzle seat 495 is installed at the bottom of the control block 494, and the plurality of nozzles 496 are installed at the bottom of the nozzle seat 495; when the mold moves to the workbench 1, the rotating motor 42 operates to drive the rotating gear 44 to rotate, the rotating gear 44 rotates to drive the sliding seat 45 to move in the chute of the mold brushing table 41, the release agent in the emptying barrel 47 is emptied, the control motor 48 rotates to drive the current limiting belt 491 sleeved on the main shaft of the control motor 48 to rotate, the current limiting belt 491 drives the rotating screw rod 492 to rotate, the rotating screw rod 492 enables the fixture block 493 to move in the control block 494 to control the flow rate of the release agent, when the release agent flows into the nozzle seat 495, the release agent flows onto the mold plate 36 through the plurality of nozzles 496, and the sliding seat 45 moves to drive the mold brush 46 to brush a layer of the release agent on the surface of the mold plate 36.
Specifically, the feeding device 5 comprises a rotating motor base 51, a rotating motor 52, a discharging box 53, a belt 54, a rotating rod 55 and a flow control plate 56, the discharging box 53 is installed at the top of the workbench 1, the rotating motor base 51 is installed on the side wall of the workbench 1, the rotating motor 52 is installed on the rotating motor base 51, the rotating rod 55 is installed on the flow control plate 56 and fixedly connected with the flow control plate 56, the flow control plate 56 is installed on the discharging box 53 and rotatably matched with the discharging box 53 through the rotating rod 55, the belt 54 is respectively sleeved on a main shaft of the rotating motor 52 and the rotating rod 55, and the discharging box 53 is provided with a plurality of discharging holes with different equal intervals and different apertures; after the mold is brushed with the release agent, the mold is transferred to the lower part of the feeding device 5 through the conveying belt 2, the rotating motor 52 operates to drive the rotating rod 55 sleeved on the belt 54 to rotate, the rotating rod 55 rotates to drive the flow control plate 56 to rotate, and the flow during discharging is controlled to enable discharging to be more accurate.
Specifically, the powder blank floating device 6 comprises an L-shaped fixing plate 61, a transverse screw rod sliding table 62, a longitudinal screw rod sliding table 63, a sliding rod 64, a U-shaped sliding plate 65, a fixing block 66, a fixing rod 67 and a floating plate 68, wherein the L-shaped fixing plate 61 is installed on the work box 31, the transverse screw rod sliding table 62 is installed on the L-shaped fixing plate 61, the longitudinal screw rod sliding table 63 is installed on the L-shaped fixing plate 61, the U-shaped sliding plate 65 is installed on the sliding table of the longitudinal screw rod sliding table 63, one end of the sliding rod 64 is installed on the sliding table of the transverse screw rod sliding table 62, the fixing block 66 is installed at the other end of the sliding rod 64 and is fixedly connected with the sliding rod 64, one end of the fixing rod 67 is installed on the fixing block 66, the U-shaped sliding plate 65 is sleeved on the fixing rod 67 and is in sliding fit with the fixing rod 67, and the floating plate 68 is installed at the bottom of the fixing rod 67; when the blowing finishes, horizontal lead screw slip table 62 function drives slide bar 64 and carries out lateral shifting, slide bar 64 lateral shifting drives fixed block 66 and removes, fixed block 66 removes troweling plate 68 that drives on dead lever 67 and carries out lateral shifting, drive U type slide 65 and carry out longitudinal shifting and drive dead lever 67 and carry out longitudinal shifting during the function of vertical lead screw slip table 63, dead lever 67 removes and drives troweling plate 68 and carry out longitudinal shifting, the powder blank on the mould surface is screeded through the longitudinal and lateral shifting that troweling plate 68 does not stop.
Specifically, the compression molding device 7 comprises a bearing seat 71, a pressing plate 72 and two pressing electric cylinders 73, wherein the bearing seat 71 is arranged at the top of the workbench 1, the two pressing electric cylinders 73 are arranged at the bottom of the bearing seat 71, and the pressing plate 72 is arranged at the telescopic ends of the two pressing electric cylinders 73; after the powder blank is smoothed, the powder blank is conveyed to the lower part of the compression molding device 7 through the conveyer belt 2, and the two pressing electric cylinders 73 operate to drive the pressing plate 72 to downwards press and mold the material on the mold.
Specifically, the pushing device 8 comprises a pushing seat 81, an electric pushing cylinder 82 and a pushing plate 83, the pushing seat 81 is installed on the side wall of the workbench 1, the electric pushing cylinder 82 is installed at the top of the pushing seat 81, and the pushing plate 83 is installed on the telescopic end of the electric pushing cylinder 82; after the press-molding, the pushing cylinder 82 drives the pushing plate 83 to push the molded ceramic plate to the drying box 9.
Specifically, the clamping device 10 includes a support plate 101, an electric sliding table 102, a rotary gear 103, a clamping bar 104, a sliding block 105, a driving rod 106, and an air clamp 107, wherein the support plate 101 is mounted on the workbench 1, the electric sliding table 102 is mounted at the top of the support plate 101, the clamping bar 104 is mounted at the top of the support plate 101 and is located beside the electric sliding table 102, a toothed block is arranged on the clamping bar 104, the sliding block 105 is placed at the moving end of the electric sliding table 102, the driving rod 106 is mounted on the sliding block 105 and is in rotating fit with the sliding block 105, the rotary gear 103 is mounted at one end of the driving rod 106, the rotary gear 103 is engaged with the clamping bar 104, and the tail end of the air clamp 107 is mounted at the other end of the driving rod 106; after the ceramic plate is machined, the gas clamp 107 clamps the ceramic plate, the electric sliding table 102 drives the sliding block 105 to move, the rotating gear 103 rotates when the sliding table moves to the tooth block on the clamping strip 104, the driving rod 106 rotates, and the driving rod 106 rotates to drive the gas clamp 107 to turn over the ceramic plate so as to turn over the ceramic plate, so that the die is arranged upwards.
Specifically, shedder 11 includes shock dynamo 111, shock dynamo 112, vibrations board 113, backup pad 114, connects turning block 115, first connection seat 116, second connection seat 117, head rod 118, second connecting rod 119 and two springs 1191, shock dynamo 112 installs on the lateral wall of workstation 1, shock dynamo 111 installs on shock dynamo 112, the one end of head rod 118 and the spindle connection of shock dynamo 111 and with the spindle drive cooperation of shock dynamo 111, first connection seat 116 install on head rod 118 and with head rod 118 normal running fit, the one end of connecting turning block 115 install the other end at head rod 118 and with head rod 118 normal running fit, second connecting rod 119 install the other end of connecting turning block 115 and with connect turning block 115 normal running fit, the other end of second connecting rod 119 is connected with workstation 1, the second connecting seat 117 is mounted on the second connecting rod 119, the supporting plate 114 is mounted at the top of the connecting rotating block 115, the vibration plate 113 is mounted at the top of the supporting plate 114, the vibration plate 113 is provided with a clamping groove through which a ceramic plate can fall and is positioned above the collecting box 12, one ends of the two springs 1191 are symmetrically arranged at the bottom of the supporting plate 114, and the other ends of the two springs 1191 are respectively fixedly arranged at the tops of the first connecting seat 116 and the second connecting seat 117; when the ceramic plate is placed on the demolding device 11 by the clamping device 10, the vibration motor 111 operates to drive the first connecting rod 118 to rotate, the first connecting rod 118 rotates to drive the connecting rotating block 115 to rotate, the connecting rotating block 115 enables the second connecting rod 119 to rotate, the connecting rotating block 115 rotates to drive the spring 1191 on the vibration plate 113 to move up and down on the first connecting seat 116 and the second connecting seat 117 respectively, so that the mold on the ceramic plate in the clamping groove of the vibration plate 113 vibrates and drops, and the ceramic plate falls into the collection box 12 to complete the work.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (9)
1. An automatic production process of a refractory ceramic plate is characterized by comprising the following steps:
step 1, automatically lifting a template: the ceramic plate processing device is characterized by comprising a workbench (1), a conveying belt (2), a lower die lifting device (3), a die brushing device (4), a feeding device (5), a powder blank leveling device (6), a compression molding device (7), a pushing device (8), a drying box (9), a clamping device (10), a demolding device (11) and a collecting box (12), wherein when a ceramic plate is processed, firstly, a working motor (32) rotates to drive a rotating rod (37) to rotate, the rotating rod (37) rotates to drive a rack (38) to rotate, the rack (38) rotates to drive a lifting toothed plate (35) to move upwards, a screw rod sliding table (33) is driven to drive a sliding block (34) to move, and the sliding block (34) moves to drive the lifting toothed plate (35) to move so that the template (36) can be lifted and moved transversely and is convenient to brush a demolding agent on the template (36);
step 2, automatically brushing a release agent on the surface of the template: when the mold moves to the workbench (1), a rotating motor (42) of the mold brushing device (4) operates to drive a rotating gear (44) to rotate, the rotating gear (44) rotates to drive a sliding seat (45) to move in a sliding groove of the mold brushing platform (41), a release agent in a material discharging barrel (47) discharges, a control motor (48) rotates to drive a current limiting belt (491) sleeved on a main shaft of the control motor (48) to rotate, the current limiting belt (491) drives a rotating screw rod (492) to rotate, the rotating screw rod (492) enables a fixture block (493) to move in a control block (494) to control the flow of the release agent, when the release agent flows into a nozzle seat (495), the release agent flows onto the mold plate (36) through a plurality of nozzles (496), the sliding seat (45) moves to drive a mold brush (46) to brush a layer of the release agent on the surface of the mold plate (36),
step 3, automatic feeding of the powder blank: after the mold is brushed with the release agent, the mold is transferred to the lower part of the feeding device (5) through the conveying belt (2), the rotating motor (52) operates to drive the rotating rod (55) sleeved on the belt (54) to rotate, the rotating rod (55) rotates to drive the flow control plate (56) to rotate, and the flow during discharging is controlled to enable discharging to be more accurate;
step 4, automatically troweling the powder blank: when discharging is finished, the transverse screw rod sliding table (62) operates to drive the sliding rod (64) to move transversely, the sliding rod (64) moves transversely to drive the fixing block (66) to move, the fixing block (66) moves to drive the troweling plate (68) on the fixing rod (67) to move transversely, the longitudinal screw rod sliding table (63) drives the U-shaped sliding plate (65) to move longitudinally to drive the fixing rod (67) to move longitudinally when operating, the fixing rod (67) moves to drive the troweling plate (68) to move longitudinally, and the powder blank on the surface of the die is trowelled through the continuous longitudinal and transverse movement of the troweling plate (68);
and 5, molding the powder blank into a refractory ceramic plate: after the powder blank is smoothed, the powder blank is conveyed to the lower part of a compression molding device (7) through a conveying belt (2), and two compression electric cylinders (73) operate to drive a compression plate (72) to downwards compress and mold the powder blank on the mold;
step 6, drying and shaping the refractory ceramic plate: after the press-fit molding, a pushing electric cylinder (82) of the pushing device (8) drives a pushing plate (83) to push the molded ceramic plate to a drying box (9) for drying;
step 7, clamping and placing the refractory ceramic plate on a demoulding device: after the ceramic plate is machined, an air clamp (107) of the clamping device (10) clamps the ceramic plate, an electric sliding table (102) operates to drive a sliding block (105) to move, when the electric sliding table moves to a tooth block on a clamping strip (104), a rotating gear (103) rotates to drive a driving rod (106) to rotate, and the driving rod (106) rotates to drive the air clamp (107) to turn over the ceramic plate so that a mold is placed on a vibration plate (113) of a demolding device (11) upwards;
step 8, automatic demoulding and blanking of the refractory ceramic plate: finally, the vibration motor (111) operates to drive the first connecting rod (118) to rotate, the first connecting rod (118) rotates to drive the connecting rotating block (115) to rotate, the connecting rotating block (115) enables the second connecting rod (119) to rotate, the connecting rotating block (115) rotates to drive a spring (1191) on the vibration plate (113) to move up and down on the first connecting seat (116) and the second connecting seat (117) respectively to enable a die on the ceramic plate in the clamping groove of the vibration plate (113) to vibrate and fall off, and the ceramic plate falls into the collection box (12) to complete work.
2. The automatic production process of a refractory ceramic plate according to claim 1, characterized in that: the working table (1) is placed on the ground, the conveying belt (2) is installed on the working table (1), the lower die lifting device (3) is installed on the conveying belt (2), the die brushing device (4) is installed on the working table (1) and is in sliding fit with the lower die lifting device (3), the loading device (5) is installed at the top of the working table (1), the blank material troweling device (6) is installed on the working table (1) and is located at the bottom of the loading device (5), the compression molding device (7) is installed at the top of the working table (1), the pushing device (8) is installed on the side wall of the working table (1) and is in sliding fit with the lower die lifting device (3), the drying box (9) is placed on the ground and is located beside the lower die lifting device (3), and the clamping device (10) is installed on the working table (1), the demolding device (11) is arranged on the workbench (1) and located beside the drying box (9), and the collecting box (12) is arranged on the workbench (1) and located at the bottom of the demolding device (11).
3. The automatic production process of a refractory ceramic plate according to claim 2, characterized in that: the lower die ascending device (3) comprises a work box (31), a work motor (32), a driving screw rod sliding table (33), a sliding block (34), an ascending toothed plate (35), a template (36), a rotating rod (37) and a rack (38), wherein the work box (31) is installed on the conveying belt (2), the driving screw rod sliding table (33) is installed in the work box (31), the sliding block (34) is installed on the driving screw rod sliding table (33), the ascending toothed plate (35) is installed on the sliding block (34) and is in sliding fit with the sliding block (34), the template (36) is installed at the top of the ascending toothed plate (35), the work motor (32) is installed on the side wall of the work box (31), the rotating rod (37) is installed on the main shaft of the work motor (32) and is in rotating fit with the main shaft of the work motor (32), the two ends of the rotating rod (37) are rotatably connected with the work box (31), the rack (38) is installed on the rotating rod (37) and is fixedly connected with the rack (38), and the rack (38) is meshed with the lifting toothed plate (35).
4. The automatic production process of a refractory ceramic plate according to claim 2, characterized in that: the die brushing device (4) comprises a die brushing table (41), a rotating motor (42), a rotating motor base (43), a rotating gear (44), a sliding seat (45), a die brush (46), a discharging barrel (47), a control motor (48), a control motor base (49), a current-limiting belt (491), a rotating screw rod (492), a fixture block (493), a control block (494), a spray head base (495) and a plurality of spray heads (496), wherein the die brushing table (41) is installed on the workbench (1), the rotating motor base (43) is installed on the side wall of the die brushing table (41), the rotating motor (42) is installed on the rotating motor base (43), the rotating gear (44) is installed on the main shaft of the rotating motor (42) and is in transmission connection with the main shaft of the rotating motor (42), a sliding groove is formed in one side wall of the die brushing table (41), the sliding seat (45) is installed on the die brushing table (41) and is in sliding fit with the sliding groove, the front end of the sliding seat (45) is provided with a tooth socket meshed with the rotating gear (44), the die brush (46) is installed at the bottom of the sliding seat (45), the charging bucket (47) is installed at the top of the sliding seat (45), the control motor seat (49) is installed on the sliding seat (45), the control motor (48) is installed on the control motor seat (49), the control block (494) is installed at the bottom of the sliding seat (45), the sliding seat (45) is provided with a hole communicated with the control block (494), the fixture block (493) is installed at the bottom of the sliding seat (45) and is in sliding fit with the control block (494), one end of the rotating screw rod (492) is connected with the fixture block (493), the current-limiting belt (491) is sleeved at one end of the rotating screw rod (492) and on a main shaft of the control motor (48), the nozzle seat (495) is installed at the bottom of the control block (494), a plurality of spray heads (496) are arranged at the bottom of the spray head base (495).
5. The automatic production process of a refractory ceramic plate according to claim 2, characterized in that: the feeding device (5) comprises a rotating motor base (51), a rotating motor (52), a material discharging box (53), a belt (54), a rotating rod (55) and a flow control plate (56), the material discharging box (53) is arranged at the top of the workbench (1), the rotating motor base (51) is arranged on the side wall of the workbench (1), the rotating motor (52) is arranged on the rotating motor base (51), the rotating rod (55) is arranged on the flow control plate (56) and is fixedly connected with the flow control plate (56), the flow control plate (56) is arranged on the material discharging box (53) and is in running fit with the material discharging box (53) through a rotating rod (55), the belt (54) is respectively sleeved on a main shaft of the rotating motor (52) and the rotating rod (55), and the material placing box (53) is provided with a plurality of material discharging holes with different equal intervals and different pore diameters.
6. A process for the automatic production of a refractory ceramic plate according to claim 3, characterized in that: the powder blank floating device (6) comprises an L-shaped fixing plate (61), a transverse screw rod sliding table (62), a longitudinal screw rod sliding table (63), a sliding rod (64), a U-shaped sliding plate (65), a fixing block (66), a fixing rod (67) and a floating plate (68), wherein the L-shaped fixing plate (61) is installed on the working box (31), the transverse screw rod sliding table (62) is installed on the L-shaped fixing plate (61), the longitudinal screw rod sliding table (63) is installed on the L-shaped fixing plate (61), the U-shaped sliding plate (65) is installed on the sliding table of the longitudinal screw rod sliding table (63), one end of the sliding rod (64) is installed on the sliding table of the transverse screw rod sliding table (62), the fixing block (66) is installed at the other end of the sliding rod (64) and is fixedly connected with the sliding rod (64), one end of the fixing rod (67) is installed on the fixing block (66), the U-shaped sliding plate (65) is sleeved on the fixing rod (67) and is in sliding fit with the fixing rod (67), the troweling plate (68) is installed at the bottom of the fixing rod (67).
7. The automatic production process of a refractory ceramic plate according to claim 2, characterized in that: compression molding device (7) are including bearing seat (71), pressfitting board (72) and two pressfitting electric jar (73), the top at workstation (1), two is installed in bearing seat (71) pressfitting electric jar (73) are installed in the bottom of bearing seat (71), pressfitting board (72) are installed and are served in the flexible of two pressfitting electric jars (73).
8. The automatic production process of a refractory ceramic plate according to claim 2, characterized in that: the clamping device (10) comprises a bearing plate (101), an electric sliding table (102), a rotary gear (103), a clamping strip (104), a sliding block (105), a driving rod (106) and an air clamp (107), the bearing plate (101) is arranged on the workbench (1), the electric sliding table (102) is arranged at the top of the bearing plate (101), the clamping strip (104) is arranged at the top of the bearing plate (101) and is positioned at the side of the electric sliding table (102), the clamping strip (104) is provided with a tooth block, the sliding block (105) is arranged on the moving end of the electric sliding table (102), the driving rod (106) is arranged on the sliding block (105) and is in rotating fit with the sliding block (105), the rotary gear (103) is arranged at one end of the driving rod (106), the rotary gear (103) is meshed with the clamping strip (104), the tail end of the air clamp (107) is arranged at the other end of the driving rod (106).
9. The automatic production process of a refractory ceramic plate according to claim 2, characterized in that: the demolding device (11) comprises a vibration motor (111), a vibration motor base (112), a vibration plate (113), a supporting plate (114), a connecting rotating block (115), a first connecting base (116), a second connecting base (117), a first connecting rod (118), a second connecting rod (119) and two springs (1191), wherein the vibration motor base (112) is installed on the side wall of the workbench (1), the vibration motor (111) is installed on the vibration motor base (112), one end of the first connecting rod (118) is connected with a main shaft of the vibration motor (111) and is matched with a main shaft of the vibration motor (111) in a transmission manner, the first connecting base (116) is installed on the first connecting rod (118) and is matched with the first connecting rod (118) in a rotating manner, one end of the connecting rotating block (115) is installed at the other end of the first connecting rod (118) and is matched with the first connecting rod (118) in a rotating manner, second connecting rod (119) are installed at the other end of connecting turning block (115) and with be connected turning block (115) normal running fit, the other end and workstation (1) of second connecting rod (119) are connected, second connecting seat (117) are installed on second connecting rod (119), the top at connecting turning block (115) is installed in backup pad (114), the top at backup pad (114) is installed in vibrations board (113), vibrations board (113) are equipped with the draw-in groove that the ceramic plate can drop and are located the top of collecting box (12), two the one end symmetry of spring (1191) sets up the top at first connecting seat (116) and second connecting seat (117) at the bottom of backup pad (114) and the other end of two springs (1191) is fixed respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010918132.8A CN111975941B (en) | 2020-09-03 | 2020-09-03 | Automatic production process of refractory ceramic plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010918132.8A CN111975941B (en) | 2020-09-03 | 2020-09-03 | Automatic production process of refractory ceramic plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111975941A CN111975941A (en) | 2020-11-24 |
| CN111975941B true CN111975941B (en) | 2021-11-26 |
Family
ID=73447490
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010918132.8A Active CN111975941B (en) | 2020-09-03 | 2020-09-03 | Automatic production process of refractory ceramic plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111975941B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112549251A (en) * | 2020-12-04 | 2021-03-26 | 付小豪 | Processing method for dry-hanging stone of building curtain wall |
| CN113771198B (en) * | 2021-08-04 | 2022-10-21 | 浙江金泽节能建材科技有限公司 | Ceramic plate with net-shaped structure and production device and production method thereof |
| CN113799244B (en) * | 2021-10-12 | 2022-09-13 | 北京好运达智创科技有限公司 | Demoulding device and demoulding method for small prefabricated part |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108501173A (en) * | 2018-04-20 | 2018-09-07 | 合肥沃智信息科技有限公司 | A kind of ceramic wafer production and processing technology |
| JP2018140515A (en) * | 2017-02-27 | 2018-09-13 | 株式会社石川時鐵工所 | Method for producing ceramic plate, and ceramic plate |
| CN109291214A (en) * | 2018-10-16 | 2019-02-01 | 浙江长兴久鑫耐火材料科技股份有限公司 | A kind of fire resisting bottom brick automation feeding formation system |
| CN209257206U (en) * | 2018-07-31 | 2019-08-16 | 广西易筑装配式建材科技有限公司 | Wallboard mould sprays release agent device automatically |
| CN110712271A (en) * | 2019-10-11 | 2020-01-21 | 佛山市恒力泰机械有限公司 | Intelligent forming complete equipment and forming process for oversized ceramic plate |
-
2020
- 2020-09-03 CN CN202010918132.8A patent/CN111975941B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2018140515A (en) * | 2017-02-27 | 2018-09-13 | 株式会社石川時鐵工所 | Method for producing ceramic plate, and ceramic plate |
| CN108501173A (en) * | 2018-04-20 | 2018-09-07 | 合肥沃智信息科技有限公司 | A kind of ceramic wafer production and processing technology |
| CN209257206U (en) * | 2018-07-31 | 2019-08-16 | 广西易筑装配式建材科技有限公司 | Wallboard mould sprays release agent device automatically |
| CN109291214A (en) * | 2018-10-16 | 2019-02-01 | 浙江长兴久鑫耐火材料科技股份有限公司 | A kind of fire resisting bottom brick automation feeding formation system |
| CN110712271A (en) * | 2019-10-11 | 2020-01-21 | 佛山市恒力泰机械有限公司 | Intelligent forming complete equipment and forming process for oversized ceramic plate |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111975941A (en) | 2020-11-24 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111975941B (en) | Automatic production process of refractory ceramic plate | |
| CN111993537B (en) | Automatic production line for refractory ceramic plates | |
| CN111195982B (en) | Automatic demoulding device for prefabricated part | |
| CN104029279B (en) | Brickmaking device and method for quick forming of special-shaped bricks | |
| CN112743663A (en) | Aerated concrete block structure, manufacturing machine and manufacturing method | |
| CN213197885U (en) | Full-automatic cutting equipment for paper-plastic lunch box | |
| CN107863243B (en) | Automatic production line from bonding magnetic pressing to curing and implementation method thereof | |
| CN211250546U (en) | Building block forming equipment | |
| CN219335708U (en) | Cover plate stamping device for vehicle | |
| CN112092150A (en) | Automatic production process of refractory ceramic plate | |
| CN111923214A (en) | Supplementary shedder of building hexagonal brick preparation | |
| CN207747213U (en) | A kind of automatic demoulding, the porous brickmaking machine for taking brick | |
| CN216236660U (en) | Full-automatic optical glass molding press | |
| CN111958509B (en) | Automatic form removal mechanism for metal grinding wheel | |
| CN213081828U (en) | Female die assembly suitable for forming ceramic blank | |
| CN213081773U (en) | Ceramic blank forming production line | |
| CN214642436U (en) | Automatic edge device that strips of glue of car leaf spring bush | |
| CN112012435B (en) | Vertical wall surface paving equipment based on color corrugated wall tiles | |
| CN108189209A (en) | High-precision refractory material is weighed cloth integrated system and distributing method automatically | |
| CN217861871U (en) | Brick press for refractory bricks | |
| CN117226962B (en) | Building block forming equipment and forming process of concrete | |
| CN212919860U (en) | Head assembly suitable for ceramic blank forming equipment | |
| CN213081829U (en) | Ceramic blank forming device | |
| CN216914958U (en) | Antique connected tile forming equipment | |
| CN219805943U (en) | Grinding wheel die pressing device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20211110 Address after: 255154 No. 666, Quanwang Road, Wangcun Town, Zhoucun District, Zibo City, Shandong Province Applicant after: Zibo Longcheng refractory Co., Ltd Address before: 342500 No. 8, Kaishan group, Hetang village, Ruilin Town, Ruijin City, Ganzhou City, Jiangxi Province Applicant before: Cheng Chunfeng |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant |