CN211804475U

CN211804475U - Functional mobile phone production line

Info

Publication number: CN211804475U
Application number: CN201921087498.4U
Authority: CN
Inventors: 张春阳; 郭丽丽
Original assignee: Zhaoqing Guiyi Intelligent Technology Co ltd
Current assignee: Zhaoqing Guiyi Intelligent Technology Co ltd
Priority date: 2019-07-12
Filing date: 2019-07-12
Publication date: 2020-10-30
Anticipated expiration: 2029-07-12

Abstract

The utility model discloses a functional mobile phone production line, which comprises a base, wherein a jig conveying mechanism is arranged on the base, and a jig is arranged on the jig conveying mechanism; at least one side of the jig moving path is provided with a full-load carrier placing area and an empty carrier placing area; and a second guide rail transversely extending to the upper part of the jig moving path is arranged above the two carrier placing areas, and a carrier carrying mechanism and an assembling mechanism are connected onto the second guide rail in a sliding manner. The utility model provides a functional mobile phone production line, which not only can automatically complete the assembly of parts of functional mobile phones, but also can quickly move out of the vacant carrier, thereby ensuring the production continuity; personnel participation is not needed, and the assembly efficiency of the functional mobile phone and the qualification rate of the assembled functional mobile phone are improved.

Description

Functional mobile phone production line

Technical Field

The utility model relates to a function cell-phone assembly field especially relates to a function cell-phone production line.

Background

The functional mobile phone is suitable for the old and children, has fewer functions, so that the demand is not large, the functional mobile phone is always assembled manually, and a perfect automatic assembly production line is not formed. With the increase of the aging in China and the rapid increase of the number of children due to the release of the two-child policy, the demand of old people and children on the functional mobile phone is greatly increased. At the moment, the market demand can not be met by only manually assembling the functional mobile phone, and the automatic production of the functional mobile phone is imminent.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a functional mobile phone production line which not only can automatically complete the assembly of parts of a functional mobile phone, but also can quickly move out an empty carrier to ensure the production continuity; personnel participation is not needed, and the assembly efficiency of the functional mobile phone and the qualification rate of the assembled functional mobile phone are improved.

In order to achieve the purpose, the utility model provides a functional mobile phone production line, which comprises a base, wherein a jig conveying mechanism is arranged on the base, and a jig is arranged on the jig conveying mechanism; at least one side of the jig moving path is provided with a full-load carrier placing area and an empty carrier placing area; and a second guide rail transversely extending to the upper part of the jig moving path is arranged above the two carrier placing areas, and a carrier carrying mechanism and an assembling mechanism are connected onto the second guide rail in a sliding manner.

As a further improvement of the present invention, the jig conveying mechanism includes a first guide rail and a first slider which are slidably connected to each other; the first guide rail is installed on the base, and the first sliding block is connected with the jig through a rotating device.

As a further improvement of the present invention, the assembling mechanism includes a second slider, a first lifting mechanism and an operating portion which are connected in sequence; the second sliding block is connected with the second guide rail in a sliding mode.

As a further improvement of the present invention, the operation part is a part pick-and-place mechanism; the first lifting mechanism is connected with the second sliding block through a transverse moving mechanism, and the moving direction of the transverse moving mechanism is perpendicular to the second guide rail.

As a further improvement of the present invention, the part pick-and-place mechanism is a suction cup type pick-and-place mechanism, which includes a first suction cup frame, and a plurality of first suction cups arranged in an array manner are disposed on the first suction cup frame.

As a further improvement of the utility model, the operating part is a welding machine.

As a further improvement of the present invention, the carrier carrying mechanism includes a third slider, a second lifting mechanism, a second sucker frame and a second sucker, which are connected in sequence.

As a further improvement of the utility model, both sides of the moving path of the jig are provided with a full-load carrier placing area and an empty carrier placing area; the full-load carrier placing areas on the left side and the right side are arranged in a blade intergrowth mode along the jig moving path.

As a further improvement, the jig is provided with a plurality of part clamping positions and wire guide grooves.

As a further improvement, the full-load carrier is placed the district and the empty carrier is placed the mistake proofing location structure that all is equipped with the carrier in the district.

Advantageous effects

Compared with the prior art, the utility model discloses a function cell-phone production line's advantage does:

1. the jig conveying mechanism drives the jig to move, the different assembling mechanisms take out the parts from the carriers placed in the corresponding full-load carrier placing areas, the parts are moved to the upper portion of the jig along the second guide rail, and the parts are placed at the corresponding positions of the jig, so that the parts are spliced. The carriers are stacked up and down. And when the parts in the carriers are taken out, the carrier conveying mechanism moves the empty carriers from the full-load carrier placing area to the empty carrier placing area, so that the full-load carriers below are exposed, personnel do not need to replace the empty carriers one by one, and the production continuity is high. The whole assembly process does not need personnel to participate, the assembly is completed by machinery, errors are not easy to occur, and the assembly efficiency of the functional mobile phone and the qualification rate of the assembled functional mobile phone are improved.

2. The first sliding block is connected with the jig through the rotating device, and the jig can rotate in the horizontal direction through the rotating device so as to select a proper installation direction according to the position of the part of the functional mobile phone on the assembling mechanism.

3. The first lifting mechanism on the assembling mechanism can adapt to the height of the carrier when the part is taken out, and can avoid the interference of the operation part with other parts in the moving process, so that the assembly is ensured to be carried out smoothly.

4. When the operation part on the assembling mechanism is a part taking and placing mechanism, a transverse moving mechanism is required to be arranged between the first lifting mechanism and the second sliding block, and parts at various positions can be taken out of the carrier by the part taking and placing mechanism through the matching of the transverse moving mechanism and the moving direction of the second sliding block.

5. The part picking and placing mechanism is a sucker type picking and placing mechanism, the suckers adsorb parts through negative pressure, damage to the surfaces of the parts is avoided as far as possible, the first suckers are arranged in an array mode, and picking can be achieved only by moving the sucker array to the positions above the two suckers, and very accurate positioning is not needed. In addition, the first suction discs arranged in an array manner can not only adsorb parts placed in the carrier, but also adsorb wires connected with electronic elements in the carrier. As long as the electronic element and the wire are positioned in the carrier in advance, the electronic element and the wire sucked up by the first suckers arranged in an array manner are fixed in relative positions, so that the electronic element and the wire can be conveniently placed in corresponding positions on the jig by a rear assembling mechanism.

6. The operation portion on the assembly devices is a welding machine, the electronic elements and wires matched with the jig can be directly welded without manual participation in welding, labor cost is saved, and safety is high.

7. The full-load carrier placing areas on the left side and the right side are arranged in a blade intergrowth mode along the jig moving path, and mutual interference of second guide rails on the left side and the right side is avoided.

8. A plurality of part clamping positions and wire guide grooves on the jig can assist in positioning of parts and positioning of electronic element wires, and installation of adjacent parts and welding of the wires are facilitated.

The invention will become more apparent from the following description when taken in conjunction with the accompanying drawings which illustrate embodiments of the invention.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a top view of a functional handset production line;

FIG. 2 is a front view of a functional handset production line;

FIG. 3 is a side view of a full carrier placement area and an empty carrier placement area;

FIG. 4 is a top view of the jig;

fig. 5 is a top view of the carrier.

Detailed Description

Embodiments of the present invention will now be described with reference to the accompanying drawings.

Examples

The utility model discloses a specific embodiment is as shown in fig. 1 to fig. 5, a function cell-phone production line, including base 1, be equipped with tool conveying mechanism 4 on the base 1, be equipped with tool 5 on the tool conveying mechanism 4. At least one side of the moving path of the jig 5 is provided with a plurality of full-load carrier placing areas 2 and empty carrier placing areas 3. In this embodiment, the two sides of the moving path of the jig 5 are provided with a full carrier placing area 2 and an empty carrier placing area 3. The full-load carrier placing areas 2 on the left side and the right side are arranged in a blade-regeneration mode along the moving path of the jig 5. The blade regeneration type is that the full-load carrier placing areas 2 on the two sides are alternately arranged left and right along the moving direction of the jig 5.

The carrier 9 is used for placing the parts of the mobile phones with various functions in a classified mode. The carrier 9 is provided with a plurality of part fixing portions 91 for placing parts such as a mobile phone motherboard, a microphone, a speaker and the like. When the component fixing portion 91 is used for placing an electronic component, one side of the component fixing portion 91 is provided with a wire positioning groove 92, and a wire attached to the electronic component can be clamped in the wire positioning groove 92. The carrier 9 is square and includes two parallel edges, wherein two corners of one edge are respectively provided with a positioning groove 93 for preventing error, and the middle of the other edge is provided with a positioning groove 93 for preventing error.

The jig 5 is provided with a plurality of part holding positions 51 and wire guide grooves 52. The part clamping position 51 is used for placing corresponding functional mobile phone parts, and the wire guide groove 52 is used for fixing wires on the electronic element, so that later-stage welding is facilitated.

The full carrier placing area 2 and the empty carrier placing area are in a group of two. A second guide rail 6 transversely extending to the upper part of the moving path of the jig 5 is arranged above the group of two carrier placing areas, and a carrier conveying mechanism 7 and an assembling mechanism 8 are connected on the second guide rail 6 in a sliding way. In this embodiment, the second guide rail 6 extends horizontally and is perpendicular to the moving direction of the jig 5. The full carrier placing area 2 is located between the empty carrier placing area 3 and the base 1.

The jig conveying mechanism 4 includes a first guide rail 41 and a first slider 42 slidably connected to each other. The first guide rail 41 is mounted on the base 1, and the first slider 42 is connected to the jig 5 through the rotating device 43. The rotating device 43 is a motor, and can drive the jig 5 to rotate in the horizontal direction. The whole of the first guide rail 41 and the first slider 42 is a linear motor structure.

The mounting mechanism 8 includes a second slider 81, a first elevating mechanism 84, and an operation portion connected in this order. The second slider 81 is slidably connected to the second guide rail 6. The second sliding block 81 and the second guide rail 6 are integrally of a linear motor structure. When the operation unit is a component pick and place mechanism, the first lifting mechanism 84 and the second slider 81 are connected by a lateral movement mechanism, and the movement direction of the lateral movement mechanism is perpendicular to the second guide rail 6. The lateral moving mechanism comprises a third guide rail 85 and a fourth sliding block 86 which are connected with each other in a sliding way, wherein the third guide rail 85 is fixed on the second sliding block 81, and the first lifting mechanism 84 is connected with the fourth sliding block 86. The structure of the third guide rail 85 and the fourth slider 86 may be a linear motor structure. The first lifting mechanism 84 is of a cylinder or linear motor construction.

The part picking and placing mechanism is a sucker type picking and placing mechanism and comprises a first sucker frame 82, a plurality of first suckers 83 which are arrayed in an array mode are arranged on the first sucker frame 82, the array shape can be square, and the number of the first suckers 83 in the length direction and the width direction in the array is at least two. In addition, the part taking and placing mechanism can also be a clamp.

When the operation portion is the welder 87, the lateral movement mechanism may not be provided between the first lifting mechanism 84 and the second slider 81. The welding machine 87 of the assembling mechanism 8 can directly weld the electronic components and wires matched with the jig 5.

The carrier conveyance mechanism 7 includes a third slider 71, a second elevating mechanism 72, a second suction cup holder 73, and a second suction cup 74, which are connected in this order. The third slider 71 is slidably connected to the second guide rail 6, and the overall structure of the third slider and the second guide rail is a linear motor structure. The second lifting mechanism 72 is a cylinder or a linear motor. The number of the second suction cups 74 is 4, which correspond to four corners of the carrier 9.

The full-load carrier placing area 2 and the empty carrier placing area 3 are both provided with carrier mistake-proofing positioning structures 10. The error proofing positioning structure 10 is a vertically arranged column. The error-proofing positioning structure 10 is clamped outside the error-proofing positioning slot 93 on the carrier 9.

The present invention has been described above with reference to the preferred embodiments, but the present invention is not limited to the above-disclosed embodiments, and various modifications, equivalent combinations, which are made according to the essence of the present invention, should be covered.

Claims

1. A functional mobile phone production line comprises a base (1) and is characterized in that a jig conveying mechanism (4) is arranged on the base (1), and a jig (5) is arranged on the jig conveying mechanism (4); at least one side of the moving path of the jig (5) is provided with a full-load carrier placing area (2) and an empty carrier placing area (3); and a second guide rail (6) transversely extending to the upper part of the moving path of the jig (5) is arranged above the two carrier placing areas, and a carrier conveying mechanism (7) and an assembling mechanism (8) are connected on the second guide rail (6) in a sliding manner.

2. The production line of functional mobile phones according to claim 1, wherein the jig conveying mechanism (4) comprises a first guide rail (41) and a first slide block (42) which are slidably connected with each other; the first guide rail (41) is installed on the base (1), and the first sliding block (42) is connected with the jig (5) through a rotating device (43).

3. The production line of functional mobile phones according to claim 1 or 2, wherein the assembling mechanism (8) comprises a second slide block (81), a first lifting mechanism (84) and an operating part which are connected in sequence; the second sliding block (81) is connected with the second guide rail (6) in a sliding mode.

4. The production line of functional mobile phones according to claim 3, wherein the operation part is a component pick and place mechanism; the first lifting mechanism (84) is connected with the second sliding block (81) through a transverse moving mechanism, and the moving direction of the transverse moving mechanism is vertical to the second guide rail (6).

5. The production line of functional mobile phones according to claim 4, wherein the component pick-and-place mechanism is a suction cup type pick-and-place mechanism, and the suction cup type pick-and-place mechanism comprises a first suction cup frame (82), and a plurality of first suction cups (83) are arranged on the first suction cup frame (82) in an array manner.

6. A functional handset production line according to claim 3, wherein the operating part is a welding machine (87).

7. The production line of functional mobile phones according to claim 1, wherein the carrier handling mechanism (7) comprises a third slide block (71), a second lifting mechanism (72), a second suction cup frame (73) and a second suction cup (74) connected in sequence.

8. The production line of functional mobile phones according to claim 1, wherein both sides of the moving path of the jig (5) are provided with a full carrier placing area (2) and an empty carrier placing area (3); the full-load carrier placing areas (2) on the left side and the right side are arranged in a blade-regeneration mode along the moving path of the jig (5).

9. The production line of functional mobile phones according to claim 1, wherein the fixture (5) is provided with a plurality of part holding positions (51) and wire guide grooves (52).

10. The production line of functional mobile phones according to claim 1, wherein the full carrier placement area (2) and the empty carrier placement area (3) are both provided with carrier error-proof positioning structures (10).