CN211788633U - An inductor winding device - Google Patents
An inductor winding device Download PDFInfo
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- CN211788633U CN211788633U CN202020649813.4U CN202020649813U CN211788633U CN 211788633 U CN211788633 U CN 211788633U CN 202020649813 U CN202020649813 U CN 202020649813U CN 211788633 U CN211788633 U CN 211788633U
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Abstract
本实用新型公开了一种电感绕线装置,包括箱体、空心导柱、顶杆、固定柱、转盘和固定盘,所述箱体为长方体空心箱,箱体的底部下表面四个角焊接固定有支柱,箱体的顶部上表面一侧中间通过焊接固定转盘的下表面,转盘是通过上下两个圆盘之间活动连接若干个环形分布的滚柱制成,转盘的上表面中间通过焊接固定有垂直的固定柱,整体结构简单方便且稳固,通过拉杆在弹簧力作用下固定电感,电机一往复转动使得齿轮带动齿条,使得顶杆上下运动,电机二持续传动,使得漆包线垂直往复缠绕于电感上,通过固定装置实现快速夹紧,大大减少了安装固定电感的时间,通过箱体内设有风扇和过滤网,达到内部防尘通风散热的功能。
The utility model discloses an inductance winding device, which comprises a box body, a hollow guide column, a top rod, a fixed column, a turntable and a fixed plate. The box body is a rectangular hollow box, and four corners of the lower surface of the bottom of the box body are welded There are pillars fixed, and the lower surface of the turntable is fixed by welding in the middle of the top upper surface of the box. The turntable is made by movably connecting several annularly distributed rollers between the upper and lower discs. A vertical fixed column is fixed, and the overall structure is simple, convenient and stable. The inductance is fixed by the pull rod under the action of the spring force. The first reciprocating rotation of the motor makes the gear drive the rack, which makes the top rod move up and down, and the second motor continuously drives, so that the enameled wire is wound vertically reciprocatingly. As for the inductance, the fast clamping is realized by the fixing device, which greatly reduces the time for installing the fixed inductance. The fan and filter screen are provided in the box to achieve the function of internal dustproof ventilation and heat dissipation.
Description
技术领域technical field
本实用新型涉及一种绕线装置,具体是一种电感绕线装置。The utility model relates to a winding device, in particular to an inductor winding device.
背景技术Background technique
电感是导线内通过交流电流时,在导线的内部周围产生交变磁通,导线的磁通量与生产此磁通的电流之比。当电感中通过直流电流时,其周围只呈现固定的磁力线,不随时间而变化,电感器是能够把电能转化为磁能而存储起来的元件。电感器的结构类似于变压器,但只有一个绕组,电感器具有一定的电感,它只阻碍电流的变化电感器一般由骨架、绕组、屏蔽罩、封装材料、磁心或铁心等组成。Inductance is the ratio of the magnetic flux of the wire to the current that produces this magnetic flux when an alternating current is passed through the wire, which generates an alternating magnetic flux around the interior of the wire. When a DC current passes through an inductor, there are only fixed magnetic lines of force around it, which do not change with time. The inductor is a component that can convert electrical energy into magnetic energy and store it. The structure of an inductor is similar to that of a transformer, but there is only one winding. The inductor has a certain inductance, which only hinders the change of the current. The inductor is generally composed of a skeleton, a winding, a shield, a packaging material, a magnetic core or an iron core.
电感在制作过程中最关键的一步是绕线工序,传统的绕线装置使用较为麻烦,需要先通过气动或手动的方式将固定工装分开,再将电感放置在工装上,通过气动装置进行夹紧,将漆包线头固定,这些操作较为麻烦,导致较低的生产效率。The most critical step in the production process of the inductor is the winding process. The traditional winding device is more troublesome to use. It is necessary to separate the fixed tooling by pneumatic or manual methods, and then place the inductor on the tooling and clamp it by a pneumatic device. , to fix the enameled wire head, these operations are more troublesome, resulting in lower production efficiency.
实用新型内容Utility model content
本实用新型的目的在于提供一种电感绕线装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an inductor winding device to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种电感绕线装置,包括箱体、空心导柱、顶杆、固定柱、转盘和固定盘,所述箱体为长方体空心箱,箱体的底部下表面四个角焊接固定有支柱,箱体的顶部上表面一侧中间通过焊接固定转盘的下表面,转盘是通过上下两个圆盘之间活动连接若干个环形分布的滚柱制成,转盘的上表面中间通过焊接固定有垂直的固定柱,固定柱上嵌套放置有漆包线筒,箱体的顶部位于转盘一侧开有通孔,该通孔上焊接固定架,固定架为空心圆柱体,固定架的内侧通过螺钉连接固定空心导柱,空心导柱内侧活动连接固定有垂直的顶杆,顶杆的顶部通过焊接固定有引线环,引线环的开口水平且朝向漆包线筒一端,引线环的两端通过粘接固定有橡胶圈,引线环的两端橡胶圈用于防止漆包线拉扯过程中磨损表面绝缘漆,顶杆位于箱体内部的下端通过焊接固定垂直的齿条,箱体内部位于齿条一侧通过螺钉连接固定有电机一,电机一水平放置,电机一的输出轴通过键销连接固定有齿轮,电机一的齿轮与齿条相啮合,通过控制电机一往复转动可以使得齿轮带动齿条上下运动;箱体的顶部位于固定架的一侧开有通孔,该通孔焊接固定有轴架,轴架的中间开有通孔且固定有轴承,轴架、固定架和转盘在同一条直线上,箱体内部位于轴架下方通过螺钉连接固定有电机二,电机二垂直放置且输出轴垂直向上,电机二的输出轴通过过盈配合固定于轴架的轴承内,电机二的输出轴顶端通过键销配合固定盘的底部中间,固定盘的上表面中间槽为圆柱型,固定盘的圆柱槽直径等于电感底部直径,固定盘的外圈开有若干个均匀分布的通孔,固定盘的每个通孔内固定有弹簧,固定盘最外侧的通孔内过盈配合有固定装置。An inductance winding device, comprising a box body, a hollow guide column, a top rod, a fixed column, a turntable and a fixed plate, the box body is a rectangular hollow box, and four corners of the bottom lower surface of the box body are welded and fixed with pillars. The lower surface of the turntable is fixed by welding in the middle of the top and upper surface of the body. The turntable is made by movably connecting a number of annularly distributed rollers between the upper and lower discs. The upper surface of the turntable is fixed with a vertical fixed by welding. The enameled wire barrel is nested on the fixed column. The top of the box is located on one side of the turntable with a through hole. The through hole is welded with a fixing frame. The fixing frame is a hollow cylinder. The inner side of the fixing frame is connected by screws. The inner side of the hollow guide post is movably connected and fixed with a vertical ejector rod. The top of the ejector rod is fixed with a lead ring by welding. The opening of the lead ring is horizontal and faces one end of the enameled wire barrel. The two ends of the lead ring are fixed with rubber rings by bonding. The rubber rings at both ends of the lead ring are used to prevent the surface insulation paint from being worn during the pulling process of the enameled wire. The lower end of the top rod is located inside the box and the vertical rack is fixed by welding. , the first motor is placed horizontally, the output shaft of the first motor is fixed with a gear through a key pin connection, the gear of the first motor is meshed with the rack, and by controlling the reciprocating rotation of the motor, the gear can drive the rack to move up and down; the top of the box is fixed A through hole is opened on one side of the frame, the through hole is welded and fixed with a shaft frame, a through hole is opened in the middle of the shaft frame and a bearing is fixed, the shaft frame, the fixed frame and the turntable are on the same straight line, and the inside of the box is located in the shaft frame The second motor is fixed by screw connection below. The second motor is placed vertically and the output shaft is vertically upward. The output shaft of the second motor is fixed in the bearing of the axle frame through interference fit. The top of the output shaft of the second motor is matched with the bottom of the fixed plate through the key pin. In the middle, the middle groove on the upper surface of the fixed plate is cylindrical, the diameter of the cylindrical groove of the fixed plate is equal to the diameter of the bottom of the inductor, the outer ring of the fixed plate has several evenly distributed through holes, and each through hole of the fixed plate is fixed with a spring , a fixing device is fitted with interference fit in the outermost through hole of the fixing plate.
作为本实用新型进一步的方案:所述固定装置包括固定板、压缩弹簧、弹簧套筒和拉杆,弹簧套筒为一端焊接圆环的圆筒,弹簧套筒内部放置有压缩弹簧,压缩弹簧的一端与弹簧套筒的圆环焊接,压缩弹簧的另一端焊接于固定板表面,固定板位于压缩弹簧中间焊接固定于拉杆的一端,拉杆穿过弹簧套筒和压缩弹簧内部,拉杆的另一端焊接固定于圆板中间。As a further scheme of the present utility model: the fixing device includes a fixing plate, a compression spring, a spring sleeve and a pull rod, the spring sleeve is a cylinder with a ring welded at one end, a compression spring is placed inside the spring sleeve, and one end of the compression spring is It is welded with the ring of the spring sleeve, the other end of the compression spring is welded to the surface of the fixed plate, the fixed plate is located in the middle of the compression spring and is welded and fixed to one end of the pull rod, the pull rod passes through the spring sleeve and the inside of the compression spring, and the other end of the pull rod is welded and fixed in the middle of the circle.
作为本实用新型再进一步的方案:所述箱体的一侧面开有长方形孔,箱体的长方形孔内通过焊接固定有金属丝过滤网,箱体的另一侧面开有正方形孔,箱体的正方形孔内通过螺钉连接固定有风扇,风扇和过滤网用于箱体内部电机一和电机二散热。As a further solution of the present utility model: one side of the box body is provided with a rectangular hole, the rectangular hole of the box body is fixed with a wire filter by welding, the other side of the box body is provided with a square hole, and the box body is A fan is fixed in the square hole through screw connection, and the fan and the filter are used for heat dissipation of the first motor and the second motor inside the box.
与现有技术相比,本实用新型的有益效果是:整体结构简单方便且稳固,通过拉杆在弹簧力作用下固定电感,电机一往复转动使得齿轮带动齿条,使得顶杆上下运动,电机二持续传动,使得漆包线垂直往复缠绕于电感上,通过固定装置实现快速夹紧,大大减少了安装固定电感的时间,通过箱体内设有风扇和过滤网,达到内部防尘通风散热的功能。Compared with the prior art, the beneficial effects of the present utility model are: the overall structure is simple, convenient and stable, the inductance is fixed by the pull rod under the action of the spring force, and the motor rotates back and forth to make the gear drive the rack, so that the ejector rod moves up and down, and the motor two The continuous transmission makes the enameled wire reciprocate vertically on the inductor, and the fast clamping is realized by the fixing device, which greatly reduces the time for installing the fixed inductor. The fan and filter screen are installed in the box to achieve the function of internal dustproof ventilation and heat dissipation.
附图说明Description of drawings
图1为一种电感绕线装置的结构示意图。FIG. 1 is a schematic structural diagram of an inductor winding device.
图2为一种电感绕线装置的主视图。FIG. 2 is a front view of an inductor winding device.
图3为一种电感绕线装置中固定装置的结构示意图。FIG. 3 is a schematic structural diagram of a fixing device in an inductor winding device.
如图所示:1、箱体;2、固定架;3、空心导柱;4、顶杆;5、齿条;6、齿轮;7、引线环;8、固定柱;9、转盘;10、电机一;11、电机二;12、电感;13、固定装置;14、固定盘;15、轴架;16、风扇;17、支柱;18、漆包线筒;19、过滤网;20、固定板;21、弹簧套筒;22、压缩弹簧;23、拉杆。As shown in the picture: 1. Box body; 2. Fixed frame; 3. Hollow guide post; 4. Ejector rod; 5. Rack; 6. Gear; 7. Lead ring; 8. Fixed post; 9. Turntable; 10 , motor one; 11, motor two; 12, inductance; 13, fixing device; 14, fixing plate; 15, axle frame; 16, fan; 17, pillar; 18, enameled wire barrel; 19, filter screen; 20, fixing plate ; 21. Spring sleeve; 22. Compression spring; 23. Pull rod.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1~3,本实用新型实施例中,一种电感绕线装置,包括箱体1、空心导柱3、顶杆4、固定柱8、转盘9和固定盘14,所述箱体1为长方体空心箱,箱体1的底部下表面四个角焊接固定有支柱17,箱体1的顶部上表面一侧中间通过焊接固定转盘9的下表面,转盘9是通过上下两个圆盘之间活动连接若干个环形分布的滚柱制成,转盘9的上表面中间通过焊接固定有垂直的固定柱8,固定柱8上嵌套放置有漆包线筒18,箱体1的顶部位于转盘9一侧开有通孔,该通孔上焊接固定架2,固定架2为空心圆柱体,固定架2的内侧通过螺钉连接固定空心导柱3,空心导柱3内侧活动连接固定有垂直的顶杆4,顶杆4的顶部通过焊接固定有引线环7,引线环7的开口水平且朝向漆包线筒18一端,引线环7的两端通过粘接固定有橡胶圈,引线环7的两端橡胶圈用于防止漆包线拉扯过程中磨损表面绝缘漆,顶杆4位于箱体1内部的下端通过焊接固定垂直的齿条5,箱体1内部位于齿条5一侧通过螺钉连接固定有电机一10,电机一10水平放置,电机一10的输出轴通过键销连接固定有齿轮6,电机一10的齿轮6与齿条5相啮合,通过控制电机一10往复转动可以使得齿轮6带动齿条5上下运动;箱体1的顶部位于固定架2的一侧开有通孔,该通孔焊接固定有轴架15,轴架15的中间开有通孔且固定有轴承,轴架15、固定架2和转盘9在同一条直线上,箱体1内部位于轴架15下方通过螺钉连接固定有电机二11,电机二11垂直放置且输出轴垂直向上,电机二11的输出轴通过过盈配合固定于轴架15的轴承内,电机二11的输出轴顶端通过键销配合固定盘14的底部中间,固定盘14的上表面中间槽为圆柱型,固定盘14的圆柱槽直径等于电感12底部直径,固定盘14的外圈开有若干个均匀分布的通孔,固定盘14的每个通孔内固定有弹簧,固定盘14最外侧的通孔内过盈配合有固定装置13。Referring to FIGS. 1 to 3 , in an embodiment of the present invention, an inductor winding device includes a
所述固定装置13包括固定板20、压缩弹簧22、弹簧套筒21和拉杆23,弹簧套筒21为一端焊接圆环的圆筒,弹簧套筒21内部放置有压缩弹簧22,压缩弹簧22的一端与弹簧套筒21的圆环焊接,压缩弹簧22的另一端焊接于固定板20表面,固定板20位于压缩弹簧22中间焊接固定于拉杆23的一端,拉杆23穿过弹簧套筒21和压缩弹簧22内部,拉杆23的另一端焊接固定于圆板中间。The fixing
所述箱体1的一侧面开有长方形孔,箱体1的长方形孔内通过焊接固定有金属丝过滤网19,箱体1的另一侧面开有正方形孔,箱体1的正方形孔内通过螺钉连接固定有风扇16,风扇16和过滤网19用于箱体1内部电机一10和电机二11散热。One side of the
本方案中电机一10和电机二11的型号均采用57BYGH56-401A及其配套电源和电路,电机的供电接口通过开关连接供电系统,实现电机的转动控制,涉及到电路和电子元器件和模块均为现有技术,本领域技术人员完全可以实现,无需赘言,本实用新型保护的内容也不涉及对于软件和方法的改进。In this scheme, the models of motor one 10 and motor two 11 all use 57BYGH56-401A and its supporting power supply and circuit. The power supply interface of the motor is connected to the power supply system through a switch to realize the rotation control of the motor. It involves circuits and electronic components and modules. As the prior art, those skilled in the art can completely realize it, and needless to say, the content of the protection of the present invention does not involve the improvement of software and methods.
本实用新型的工作原理是:通过拉动固定盘14一侧的拉杆23,使得固定板20被拉入固定盘14中,此时嵌套固定电感12,松开拉杆23在弹簧力作用下固定电感12,将漆包线筒18嵌套于固定柱8上,将漆包线筒18的一端线头牵引穿过引线环7,再固定于电感12上,启动电机一10和电机二11,电机一10往复转动,通过齿轮6带动齿条5,使得顶杆4上下运动,电机二11持续传动,使得漆包线垂直往复缠绕于电感12上。The working principle of the present invention is as follows: by pulling the
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a connectable connection. Detachable connection, or integral connection; may be mechanical connection or electrical connection; may be direct connection, or indirect connection through an intermediate medium, or internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principle of the present invention, any modifications, equivalent replacements, improvements, etc. made should be included within the protection scope of the present invention.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116673994A (en) * | 2023-08-04 | 2023-09-01 | 太仓优盛电子有限公司 | Manipulator for dry-type transformer winding equipment |
| CN116673994B (en) * | 2023-08-04 | 2023-11-07 | 太仓优盛电子有限公司 | Manipulator for dry-type transformer winding equipment |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201027 |
