CN210896981U

CN210896981U - Transformer substation's transformer drum formula winding production facility

Info

Publication number: CN210896981U
Application number: CN201921516060.3U
Authority: CN
Inventors: 许宝山
Original assignee: Tianjin Xiang Yuan An High&medium Frequency Transformer Co ltd
Current assignee: Tianjin Xiang Yuan An High&medium Frequency Transformer Co ltd
Priority date: 2019-09-12
Filing date: 2019-09-12
Publication date: 2020-06-30
Anticipated expiration: 2029-09-12

Abstract

The utility model discloses a transformer cylinder formula winding production facility of transformer substation, including bearing chassis, workstation and lifter plate, bear chassis top weldment work frame, and workstation top welding annular slide rail, top sliding connection slider in the annular slide rail, and the round platform is placed in the welding of slider top, the workstation bottom is through fastening bolt installation driving motor, and the driving motor top is through connecting the pivot of coupling sleeve connection No. one, No. one the pivot top runs through the axis of rotation that the workstation was connected and is placed the round platform, bear chassis top one side and pass through mount pad installation electric lift pole, and electric lift pole top output welding lifter plate, the lifter plate bottom is through the pivot of shaft sleeve installation No. two, and the circular clamp plate of pivot bottom weld No. two. The utility model discloses transformer substation's cylinder formula winding production facility, the insulating cylinder wire winding is even, and job stabilization nature is good, is fit for being extensively promoted and used.

Description

Transformer substation's transformer drum formula winding production facility

Technical Field

The utility model relates to a transformer processing technology field, in particular to transformer substation's transformer drum formula winding production facility.

Background

The existing transformer cylindrical winding production equipment is large in equipment and high in manufacturing cost, in the process of winding a wire by using an insulating cylinder, the conditions that the winding of the peripheral wire of the insulating cylinder is uneven and the like often occur, so that the performance of the produced transformer is not uniform, the qualification rate of the transformer is low, the quality of the transformer is low, and in the existing transformer cylindrical winding production equipment, the insulating cylinder is not changed when being taken and placed on the equipment, so that the transformer cylindrical wire winding is low in efficiency.

SUMMERY OF THE UTILITY MODEL

The utility model discloses a main aim at provides a transformer substation's transformer drum formula winding production facility can effectively solve the problem in the background art.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a transformer cylinder type winding production device for a transformer substation comprises a bearing underframe, a working frame and a lifting plate, wherein the top of the bearing underframe is welded with the working frame, the top of the working frame is welded with an annular slide rail, the top of the inside of the annular slide rail is slidably connected with a slide block, the top end of the slide block is welded with a round platform, the bottom of the working frame is provided with a driving motor through a fastening bolt, the top of the driving motor is connected with a first rotating shaft through a connecting shaft sleeve, the top end of the first rotating shaft penetrates through a rotating shaft of the working frame connected with the round platform, one side of the top of the bearing underframe is provided with an electric lifting rod through a mounting seat, the output end of the top of the electric lifting rod is welded with the lifting plate, the bottom of the lifting plate is provided with a second rotating shaft through the first shaft sleeve, the bottom end of the second rotating shaft is, and a first limiting slide rod is welded on one side of the reciprocating screw rod, a second limiting slide rod is welded on one side of the electric lifting rod, the top of the second limiting slide rod penetrates through the lifting plate, and a stop block is welded on the top end of the second limiting slide rod.

Furthermore, a fixed block is welded at the bottom end of the first limiting slide rod, the bottom end of a reciprocating screw rod is installed at one end of the top of the fixed block through a third shaft sleeve, a lifting guide block is installed on the periphery of the reciprocating screw rod through threads, one side of the lifting guide block penetrates through the first limiting slide rod, and a wire ring is welded at the other side of the lifting guide block.

Furthermore, a motor controller is installed on one side of the working frame through a fastening screw, and the output end of the motor controller is electrically connected with the input end of the driving motor through a lead.

Furthermore, a driving gear is sleeved on the second rotating shaft through a shaft pin, a driven gear is sleeved on the periphery of the top end of the reciprocating screw rod through the shaft pin, and the driving gear is in transmission connection with the driven gear through a chain.

Further, cylindrical limiting slots are formed in the top of the circular pressing plate and the bottom of the placing circular truncated cone, and cylindrical limiting insertion blocks corresponding to the limiting slots are arranged at the top and the bottom of the insulating cylinder.

Compared with the prior art, the utility model discloses following beneficial effect has:

1. the utility model discloses, through setting up reciprocal lead screw, spacing slide bar and the lift guide block that has the wire loop, thereby place the round platform when driving motor drives, insulating cylinder and circular clamp plate and No. two pivot rotations, pivoted No. two pivots can drive driven gear through drive gear and chain and rotate, pivoted driven gear can drive reciprocal lead screw and rotate, and then pivoted reciprocal lead screw can drive lift guide block lift reciprocating sliding, accomplish the insulating cylinder periphery and treat the upper and lower direction operation of the wire of winding, guarantee that the wire align to grid of winding is peripheral at the insulating cylinder, improve insulating cylinder peripheral wire winding compactness and homogeneity.

2. The utility model is provided with the electric lifting rod, the lifting plate and the circular pressing plate, and the bottom of the circular pressing plate and the top of the placing round platform are provided with the limiting slots, therefore, when a person places the insulating cylinder on the top of the placing round table, the cylindrical limiting insertion block at the bottom of the insulating cylinder can be inserted into the cylindrical limiting insertion groove at the top of the placing round table, when the personnel manually use the electric lifting rod to drive the lifting plate and the circular pressing plate to press down, the cylindrical limiting inserting block at the top of the insulating cylinder can be inserted into the cylindrical limiting inserting groove at the bottom of the circular pressing plate, thereby completing the pressing and fixing of the insulating cylinder on the top of the placing round platform, facilitating the driving motor to drive the placing round platform, the circular pressing plate and the insulating cylinder to rotate, and through this kind of fixed mode, the insulating cylinder is placed the fixed platform top of equipment and is got and put swiftly, therefore improves transformer drum formula wire winding production efficiency.

Drawings

Fig. 1 is the utility model relates to a transformer substation's drum formula winding production facility's overall structure schematic diagram.

Fig. 2 is the utility model relates to a transformer substation's drum formula winding production facility's annular slide rail structure sketch map.

Fig. 3 is the utility model relates to a transformer substation's cylindrical spacing slot structure sketch map in circular pressing plate bottom of drum formula winding production facility.

Fig. 4 is the utility model relates to an insulating cylinder structural schematic of transformer substation's transformer drum formula winding production facility.

Fig. 5 is the utility model relates to a transformer substation's transformer drum formula winding production facility's circuit connection picture.

In the figure: 1. a load-bearing chassis; 2. an electric lifting rod; 3. a lifting plate; 4. a working frame; 5. a drive motor; 6. a first rotating shaft; 7. a motor controller; 8. an annular slide rail; 9. placing a circular table; 10. a fixed block; 11. a reciprocating screw rod; 12. a wire passing ring; 13. a lifting guide block; 14. a first limiting slide bar; 15. a driven gear; 16. a second shaft sleeve; 17. a circular pressing plate; 18. a drive gear; 19. a second rotating shaft; 20. a first shaft sleeve; 21. a cylindrical limiting insert block; 22. a second limiting slide bar; 23. an insulating cylinder; 24. a slider; 25. a third shaft sleeve; 26. cylindrical spacing slot.

Detailed Description

In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.

As shown in figures 1-5, a transformer cylinder type winding production device for a transformer substation comprises a bearing chassis 1, a working frame 4 and a lifting plate 3, wherein the top of the bearing chassis 1 is welded with the working frame 4, the top of the working frame 4 is welded with an annular slide rail 8, the top of the annular slide rail 8 is slidably connected with a slide block 24, the top end of the slide block 24 is welded with a round table 9, the bottom of the working frame 4 is provided with a driving motor 5 through a fastening bolt, the top of the driving motor 5 is connected with a first rotating shaft 6 through a connecting shaft sleeve, the top end of the first rotating shaft 6 penetrates through the working frame 4 to be connected with a rotating shaft for placing the round table 9, one side of the top of the bearing chassis 1 is provided with an electric lifting rod 2 through a mounting seat, the output end of the top of the electric lifting rod 2 is welded with the lifting plate 3, the bottom of the lifting plate 3, circular clamp plate 17 with place and be equipped with insulating cylinder 23 between the round platform 9, 3 bottom one side of lifter plate is through the reciprocal lead screw 11 of No. two axle sleeves 16 installation, and reciprocal lead screw 11 one side welding limit slide 14 No. one, 2 one side welding limit slide 22 of electric lift pole, and No. two limit slide 22 tops run through lifter plate 3, No. two limit slide 22 top welding dogs.

The bottom end of the first limiting slide rod 14 is welded with a fixed block 10, one end of the top of the fixed block 10 is provided with the bottom end of a reciprocating screw rod 11 through a third shaft sleeve 25, the periphery of the reciprocating screw rod 11 is provided with a lifting guide block 13 through threads, one side of the lifting guide block 13 penetrates through the first limiting slide rod 14, and the other side of the lifting guide block 13 is welded with a wire passing ring 12.

In this embodiment, as shown in fig. 1, the rotating reciprocating screw rod 11 can drive the lifting guide block 13 to lift and slide in a reciprocating manner, so as to complete the operation of loading and unloading the wire to be wound in the wire passing ring 12, thereby ensuring that the wire of the winding is arranged in a flat manner at the periphery of the insulating cylinder 23, and improving the compactness and uniformity of the wire winding at the periphery of the insulating cylinder 23.

Wherein, a motor controller 7 is arranged on one side of the working frame 4 through a fastening screw, and the output end of the motor controller 7 is electrically connected with the input end of the driving motor 5 through a lead.

In this embodiment, as shown in fig. 1 and 5, a person may set the rotation speed of the driving motor 5 by using the motor controller 7 according to the requirement of the wire winding on the periphery of the insulation cylinder 23, and then the motor controller 7 may automatically control the driving motor 5 to drive the insulation cylinder 23 to rotate at the specified rotation speed, so as to ensure the quality of the wire winding on the periphery of the insulation cylinder 23.

The second rotating shaft 19 is sleeved with a driving gear 18 through a shaft pin, the periphery of the top end of the reciprocating screw rod 11 is sleeved with a driven gear 15 through the shaft pin, and the driving gear 18 is in transmission connection with the driven gear 15 through a chain.

In this embodiment, as shown in fig. 1, when the second rotating shaft 19 rotates, the driving gear 18 and the chain can drive the driven gear 15 to rotate, so that the driven gear 15 can drive the reciprocating screw rod 11 to rotate, and the reciprocating screw rod 11 can drive the lifting guide block 13 to move up and down to slide back and forth, thereby completing the up and down guiding operation of the wire to be wound on the periphery of the insulating cylinder 23.

The top of the circular pressing plate 17 and the bottom of the placing circular truncated cone 9 are provided with cylindrical limiting slots 26, and the top and the bottom of the insulating cylinder 23 are provided with cylindrical limiting insertion blocks 21 corresponding to the limiting slots 26.

In this embodiment, as shown in fig. 1 and 4, when a person places the insulating cylinder 23 on top of the placing circular truncated cone 9, the cylindrical limiting insertion block 21 at the bottom of the insulating cylinder 23 can be inserted into the cylindrical limiting insertion slot 26 at the top of the placing circular truncated cone 9, and when the person manually uses the electric lifting rod 2 to drive the lifting plate 3 and the circular pressing plate 17 to press down, the cylindrical limiting insertion block 21 at the top of the insulating cylinder 23 can be inserted into the cylindrical limiting insertion slot 26 at the bottom of the circular pressing plate 17, so that the insulating cylinder 23 is pressed down and fixed on the top of the placing circular truncated cone 9, and the driving motor 5 is convenient to drive the placing circular truncated cone 9, the circular pressing plate 17 and the insulating cylinder 23.

It should be noted that, the utility model relates to a transformer substation cylinder type winding production facility, during operation, personnel connect the motor controller 7 and the electric lifting rod 2 with the external power supply mechanism, thereby ensuring the power supply of the motor controller 7, the electric lifting rod 2 and the driving motor 5; next, when a person places the insulating cylinder 23 to be wound on the top of the placing circular table 9, the cylindrical limiting insertion block 21 at the bottom of the insulating cylinder 23 can be inserted into the cylindrical limiting insertion slot 26 at the top of the placing circular table 9, and when the person manually controls the electric lifting rod 2 to work so as to drive the lifting plate 3 and the circular pressing plate 17 to press downwards, the cylindrical limiting insertion block 21 at the top of the insulating cylinder 23 can be inserted into the cylindrical limiting insertion slot 26 at the bottom of the circular pressing plate 17, and therefore the pressing and fixing of the insulating cylinder 23 on the top of the placing circular table 9 are completed; next, the personnel pass the wire to be wound through the wire passing ring 12 on one side of the lifting guide block 13 and wind the wire on the insulating cylinder 23; next, a person can set the rotation speed of the driving motor 5 by using the motor controller 7 (a product of tai's science nai's electronics development limited) according to the wire winding requirement on the periphery of the insulation cylinder 23, and then the motor controller 7 can automatically control the driving motor 5 to drive the insulation cylinder 23 to rotate at the specified rotation speed; at the moment, the rotating second rotating shaft 19 can drive the driven gear 15 to rotate through the driving gear 18 and the chain, the rotating driven gear 15 can drive the reciprocating screw rod 11 to rotate, and then the rotating reciprocating screw rod 11 can drive the lifting guide block 10 to lift and slide in a reciprocating manner, so that the up-and-down guiding operation of the wire to be wound on the periphery of the insulating cylinder 23 is completed, the wire of the winding is ensured to be uniformly arranged on the periphery of the insulating cylinder 23, and the winding compactness and uniformity of the wire on the periphery of the insulating cylinder 23 are improved; finally, the personnel manually control the work of the electric lifting rod 2 to drive the lifting plate 3 and the circular pressing plate 17 to go upwards to separate from the insulating cylinder 23, so that the personnel can take down the insulating cylinder 23 with the winding from the top of the placing circular table 9 conveniently.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a transformer substation's transformer drum formula winding production facility, is including bearing chassis (1), working frame (4) and lifter plate (3), its characterized in that: the top of the bearing chassis (1) is welded with the working frame (4), the top of the working frame (4) is welded with the annular sliding rail (8), the top of the annular sliding rail (8) is connected with the sliding block (24) in a sliding manner, the top end of the sliding block (24) is welded with the round table (9), the bottom of the working frame (4) is provided with the driving motor (5) through the fastening bolt, the top of the driving motor (5) is connected with the first rotating shaft (6) through the connecting shaft sleeve, the top end of the first rotating shaft (6) penetrates through the working frame (4) to be connected with the rotating shaft for placing the round table (9), one side of the top of the bearing chassis (1) is provided with the electric lifting rod (2) through the mounting seat, the output end of the top of the electric lifting rod (2) is welded with the lifting plate (3), the bottom of the lifting plate (3) is provided with the second rotating, circular clamp plate (17) and place and be equipped with insulating cylinder (23) between round platform (9), lifter plate (3) bottom one side is through reciprocal lead screw (11) of No. two axle sleeves (16) installation, and reciprocal lead screw (11) one side welding limit slide bar (14) No. one, No. two limit slide bar (22) of electric lift pole (2) one side welding, and No. two limit slide bar (22) tops run through lifter plate (3), No. two limit slide bar (22) top welding dog.

2. The substation transformer cylindrical winding production equipment of claim 1, characterized in that: a spacing slide bar (14) bottom welded fastening piece (10), and fixed block (10) top one end through No. three axle sleeves (25) installation reciprocal lead screw (11) bottom, reciprocal lead screw (11) periphery is through screw thread installation lift guide block (13), and lift guide block (13) one side run through a spacing slide bar (14), lift guide block (13) opposite side welding crosses line ring (12).

3. The substation transformer cylindrical winding production equipment of claim 1, characterized in that: and a motor controller (7) is installed on one side of the working frame (4) through a fastening screw, and the output end of the motor controller (7) is electrically connected with the input end of the driving motor (5) through a lead.

4. The substation transformer cylindrical winding production equipment of claim 1, characterized in that: a driving gear (18) is sleeved on the second rotating shaft (19) through a shaft pin, a driven gear (15) is sleeved on the periphery of the top end of the reciprocating screw rod (11) through the shaft pin, and the driving gear (18) is in transmission connection with the driven gear (15) through a chain.

5. The substation transformer cylindrical winding production equipment of claim 1, characterized in that: cylindrical limiting slots (26) are formed in the top of the circular pressing plate (17) and the bottom of the placing circular truncated cone (9), and cylindrical limiting insertion blocks (21) corresponding to the limiting slots (26) are arranged at the top and the bottom of the insulating cylinder (23).