CN211766876U

CN211766876U - Automatic kit assembling equipment

Info

Publication number: CN211766876U
Application number: CN202020165546.3U
Authority: CN
Inventors: 刘雄; 宋成群
Original assignee: Dongguan Guyuan Medical Technology Co ltd
Current assignee: Dongguan Guyuan Medical Technology Co ltd
Priority date: 2020-02-13
Filing date: 2020-02-13
Publication date: 2020-10-27
Anticipated expiration: 2030-02-13

Abstract

The utility model discloses an automatic rigging equipment of kit, the test platform comprises a support, the middle-end of frame is provided with rotating device, the last multiunit processing station that is provided with of rotating device, rotating device's week side end has set gradually material loading station, supersound station, has beaten mark station and has surveyed the mark station, supersound station department is provided with ultrasonic welding machine, it is provided with the coding machine to beat mark station department, it is provided with the camera to survey mark station department, the other side of surveying the mark station still is provided with grabbing device and leak hunting device, grabbing device can snatch the work piece that is in on surveying the mark station to the leak hunting device in and carry out the leak hunting, rotating device, ultrasonic welding machine, coding machine, grabbing device and leak hunting device still with computer telecommunication connection, the utility model discloses a design of above-mentioned structure, the integration of having realized reagent bottle processing, Automation, production efficiency is improved, and production cost is reduced.

Description

Automatic kit assembling equipment

Technical Field

The utility model relates to an automatic rigging equipment of kit.

Background

In the prior art, the procedures of the in-vitro diagnostic reagent bottle in the processing and production process are complicated, and in the processing procedures of a product from a single plastic part to ultrasonic, marking and leakage detection, the processing procedures are carried out separately, so that the actions of the procedures are not consistent, the labor force is wasted, and the condition of non-uniform standards possibly exists.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, an object of the utility model is to provide an automatic rigging equipment of kit specifically passes through the utility model discloses realize the integration of reagent bottle processing, promote process production efficiency, strengthen the uniformity of quality.

The utility model discloses a following technical scheme realizes:

an automatic kit assembling device comprises a base, wherein the middle end of the base is provided with a rotating device, the rotating device is provided with a plurality of groups of processing stations, the peripheral side end of the rotating device is at least provided with a feeding station, an ultrasonic station, a marking station and a measuring station, an ultrasonic welding machine is arranged at the ultrasonic station, a marking machine is arranged at the marking station, a camera is arranged at the position of the measuring and marking station, a grabbing device and a leakage detecting device are also arranged at the side end of the measuring and marking station, the gripping device can grip the workpiece on the marking station into the leakage detecting device for leakage detection, the leakage detection device is also connected with a good product push-out device and a defective product push-out device in a matching mode, and the rotating device, the ultrasonic welding machine, the coding machine, the grabbing device, the side leakage device, the good product push-out device and the defective product push-out device are further in telecommunication connection with a computer.

The embodiment of the utility model provides an in, material loading station, supersound station, beat mark station and survey mark station every 90 degrees and distribute in proper order.

The embodiment of the utility model provides an in, rotating device includes the carousel, the processing station sets up on the carousel, the bottom cooperation of carousel is connected with servo motor, be provided with chain transport mechanism between servo motor and the carousel.

In the embodiment of the utility model, code printer is laser code printer.

The embodiment of the utility model provides an in, the device that leaks hunting includes that vacuum pump, bottleneck shutoff lid take out tool, pressure sensor and negative pressure test table.

The embodiment of the utility model provides an in, the good products ejecting device cooperation is connected with the good products collection device, the cooperation of substandard product ejecting device is connected with the substandard product collecting box.

In the embodiment of the utility model, be provided with photoelectric sensing device on the processing station.

The embodiment of the utility model provides an in, processing station comprises 2 fixing bases a set ofly, ultrasonic welding machine, beat the corresponding 2 quantity that are provided with of ink recorder.

The embodiment of the utility model provides an in, be provided with 10 stations that await measuring on the device that leaks hunting.

The utility model discloses an automatic rigging equipment of kit has following beneficial effect:

1. the ultrasonic station, the marking station and the leakage detection device are integrated on the machine base, so that the integration of the working procedures is realized, and the working efficiency is enhanced.

2. The multiple designs of the processing stations and the multiple designs of the stations to be detected enhance the workload of processing at each time and enhance the working efficiency.

3. The rotary table can be selectively provided with additional stations to meet different processing requirements and enhance flexibility and diversity.

Drawings

In order to more clearly illustrate the technical solution of the present invention, the drawings needed for the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a schematic diagram of the present invention.

Fig. 2 is a circuit diagram of the present invention.

In the figure: 10-a machine base; 20-a rotating device; 21-processing station; 22-a fixed seat; 23-a loading station; 24-an ultrasonic station; 25-marking station; 26-measuring and marking station; 27-a turntable; 28-a photoelectric sensing device; 30-ultrasonic welding machine; 40-coding machine; 50-a camera; 60-a gripping device; 70-a leakage detection device; 80-a good product collecting device; 90-inferior product collection device.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.

Referring to the attached drawings of the specification, the automatic kit assembling equipment comprises a base 10, wherein a rotating device 20 is arranged at the middle end of the base 10, a plurality of groups of processing stations 21 are arranged on the rotating device 20, the peripheral side end of the rotating device 20 is at least provided with a feeding station 23, an ultrasonic station 24, a marking station 25 and a mark measuring station 26, an ultrasonic welding machine 30 is arranged at the ultrasonic station 24, a marking machine 40 is arranged at the marking station 25, a camera 50 is arranged at the mark measuring station 26, a grabbing device 60 and a leakage detecting device 70 are further arranged at the side end of the mark measuring station 26, the grabbing device 60 can grab a workpiece on the mark measuring station 26 into the leakage detecting device 70 for leakage detection, the leakage detecting device 70 is further connected with a good product push-out device and a defective product push-out device in a matching manner, and the rotating device 20 and the ultrasonic welding machine 30 are further connected with a good product push-, Beat ink recorder 40, grabbing device 60, leak hunting device 70, yields ejecting device and substandard product ejecting device and still with computer telecommunication connection, of course, because processing station 21 will be along with rotating device 20 pivoted, consequently, the utility model discloses material loading station 23, supersound station 24, beat mark station 25 and survey mark station 26 that instruct are relative, and it is corresponding station with corresponding processing equipment cooperation separately promptly, grabbing device is the manipulator promptly, and this manipulator can shift reagent bottle from surveying mark station 26 to leaking hunting device 70 department and detecting whether there is the leakage under the control of computer, the utility model discloses a design of above-mentioned structure has realized the integration of reagent bottle manufacturing procedure, has strengthened work efficiency greatly, has reduced manufacturing cost.

Further, material loading station 23, supersound station 24, beat mark station 25 and survey mark station 26 and distribute in proper order every 90 degrees, pair with it, ultrasonic welding machine 30, beat the code machine 40 and camera 50 also corresponding every 90 degrees distribute in proper order the utility model discloses in the embodiment, material loading station 23 is located the lower extreme of frame 10, and supersound station 24 is located the left end of frame 10, beats the upper end that mark station 25 is located the frame, surveys mark station 26 and is located the right-hand member of frame, of course, the utility model discloses also can increase corresponding processing station according to manufacturing procedure's demand on rotating device 20 to it is provided with corresponding processing equipment with it to correspond on frame 10, then according to the quantity that increases processing equipment different, carry out regular distribution according to quantity can.

Further, rotating device 20 includes carousel 27, processing station 21 sets up on carousel 27, the bottom cooperation of carousel 27 is connected with servo motor, be provided with chain transport mechanism between servo motor and the carousel, this servo motor passes through the rotation that chain transport mechanism drove carousel 27, and is more specific, and this servo motor is connected with the computer, and opening and close of this servo motor of computer control to realize rotating device 20's automation, other the familiar transmission structure in this field of course also should the utility model discloses an within the protection scope, drive the carousel rotation etc. like the cooperation of gear and gear, in addition, be provided with photoelectric sensing device 28 on processing station 21, its aim at detects whether the work piece is installed and accurate, guarantees processing safety.

Further, the coding machine 40 is a laser coding machine.

Further, the leak detection device 70 comprises a vacuum pump, a bottle opening plugging cap pumping jig, a pressure sensor and a negative pressure detection meter, the operation principle of the leak detection device 70 is that the bottle opening plugging cap pumping jig is used for plugging a product to be detected, namely a reagent bottle, then the vacuum pump is used for starting and pumping to-60 Mpa, after the pressure maintaining is stable for 5 seconds, the detection time is 8 seconds, the change quantity of the negative pressure value of the cavity of the reagent bottle detected by the pressure sensor is transmitted to a PLC (programmable logic controller) for counting the leakage quantity, the difference value of the measured value and the standard value is compared by a computer, so that whether the product is a defective product or not is judged, and.

Further, the non-defective products ejecting device is connected with a non-defective products collecting device 80 in a matching mode, and the defective products ejecting device is connected with a defective products collecting box 90 in a matching mode, so that the arrangement and collection of workers are facilitated. The embodiment of the utility model provides an in, substandard product ejecting device can be provided with the push rod behind the leak hunting station for the device that leaks hunting, if the computer judges nonconforming, then promotes corresponding push rod, realizes releasing. After the defective products are pushed out, the good product pushing device, such as a conveyor belt, is continuously controlled to transport the good product reagent bottles into the good product collecting device 80.

In the using process, under the specific application of the embodiment of the present invention, the processing stations are composed of 2 fixing seats 22, the ultrasonic welding machine 30 and the coding machine 40 are respectively provided with 2 numbers, the leak detection device 70 is provided with 10 stations to be tested, the workpiece and the reagent bottle are manually placed into the feeding station 23 by an operator, and are specifically fixed on the fixing seats 22, and then the servo motor is started under the control of the computer, so as to drive the rotation of the rotary table 27, firstly, the reagent bottle is switched to the ultrasonic station 24, the ultrasonic welding machine processes the reagent bottle, after the processing, the rotary table 27 continues to be switched to the marking station 25 for marking, after the marking, the rotary table is switched to the marking station 26 for signal acquisition by using the camera 50, and meanwhile, whether the marking is qualified or not is judged according to the computer, and if the marking is not qualified, the marking is carried out, after the detection, the computer controls the gripping device 60 to grip the reagent bottle into the leak detection device, the leak detector 70 can simultaneously detect 10 reagent bottles in one detection, and when a failure is detected (including a failure in marking and a failure in leak detection), the failure is pushed out into the defective product collector 90 by the defective product pusher, and the remaining good reagent bottles are transported into the good product collector 90 by the good product pusher.

While the foregoing description shows and describes the preferred embodiments of the present invention, it is to be understood that the invention is not limited to the forms disclosed herein, but is not intended to be exhaustive or to exclude other embodiments and may be used in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as expressed herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. But that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention, which is to be limited only by the claims appended hereto.

Claims

1. An automatic kit assembling device comprises a base, wherein the middle end of the base is provided with a rotating device, the rotating device is provided with a plurality of groups of processing stations, the peripheral side end of the rotating device is at least provided with a feeding station, an ultrasonic station, a marking station and a measuring station, an ultrasonic welding machine is arranged at the ultrasonic station, a marking machine is arranged at the marking station, a camera is arranged at the position of the measuring and marking station, a grabbing device and a leakage detecting device are also arranged at the side end of the measuring and marking station, the gripping device can grip the workpiece on the marking station into the leakage detecting device for leakage detection, the leakage detection device is also connected with a good product push-out device and a defective product push-out device in a matching mode, and the rotating device, the ultrasonic welding machine, the coding machine, the grabbing device, the leakage detection device, the good product push-out device and the defective product push-out device are further in telecommunication connection with a computer.

2. The automated kit assembly device of claim 1, wherein: the feeding station, the ultrasonic station, the marking station and the measuring station are distributed in sequence every 90 degrees.

3. The automated kit assembly device of claim 1, wherein: the rotating device comprises a turntable, the processing station is arranged on the turntable, the bottom of the turntable is connected with a servo motor in a matching mode, and a chain conveying mechanism is arranged between the servo motor and the turntable.

4. The automated kit assembly device of claim 1, wherein: the coding machine is a laser coding machine.

5. The automated kit assembly device of claim 1, wherein: the leakage detection device comprises a vacuum pump, a bottle mouth plugging cover pumping jig, a pressure sensor and a negative pressure detection meter.

6. The automated kit assembly device of claim 1, wherein: the good product ejecting device is connected with a good product collecting device in a matching mode, and the defective product ejecting device is connected with a defective product collecting box in a matching mode.

7. The automated kit assembly device of claim 1, wherein: and a photoelectric sensing device is arranged on the processing station.

8. An automated kit assembly apparatus according to any one of claims 1 to 7, wherein: the processing station comprises a set of 2 fixing seats, and the ultrasonic welding machine and the coding machine are correspondingly provided with 2 numbers.

9. An automated kit assembly apparatus according to any one of claims 1 to 7, wherein: the leak detection device is provided with 10 stations to be detected.