Automatic glaze spraying device for ceramic cigarette holder
Technical Field
The utility model belongs to the technical field of the pottery glaze spraying, concretely relates to automatic glaze spraying device of pottery cigarette holder.
Background
Glaze spraying is one of modern ceramic glazing techniques, namely, a spray gun or a sprayer is used for atomizing glaze slip and spraying the glaze slip on the surface of a blank body. In the surface treatment of the ceramic cigarette holder, glaze spraying is also one of the conventional processes. In the existing construction process, after the ceramic cigarette holder is manually taken in the glaze spraying process, the product is fed onto a glaze spraying tool fixture for position correction and posture adjustment, then glaze slurry is sprayed onto the surface of the product through a manually operated spray gun, and finally the product after glaze spraying is manually sent to a drying process for next drying treatment. Obviously, the adoption of the pure manual glaze spraying and drying mode inevitably needs to invest a large amount of manpower to carry out centralized production operation: on one hand, the product is subjected to surface treatment in a glaze spraying mode, so that dust pollution is easily caused; working in such an environment for a long time has a great impact on the health of the workers; the drying process is the same, and the produced harmful gas also has the problem of environmental pollution. On the other hand, the operation mode has too large dependence on manpower, at least the procedures of feeding, glaze spraying, blanking, drying and the like need to be operated by special personnel, and the investment of the labor cost is very high; with the increasing labor costs in recent years, businesses using such manual methods are also easily phased out in intense market competition.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provide an automatic glaze spraying device of a ceramic cigarette holder with a reasonable structure, which can realize the purposes of high-efficiency glaze spraying and drying with low labor cost without the need of position correction and posture adjustment; the labor cost is greatly reduced, and meanwhile, the glaze spraying operation is automatic and is far away from a feeding area and a discharging area, so that the damage condition of dust generated in the glaze spraying process to the health of staff can be effectively avoided.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides an automatic glaze spraying device of pottery cigarette holder which characterized in that: the device comprises a transmission belt and a fixed contact pin inserted on the transmission belt, wherein the fixed contact pin comprises an insertion rod with a vertical axis, and a straight gear-shaped rotary wheel is coaxially arranged at the bottom end of the insertion rod; a positioning rod serving as a rotary insertion shaft coaxially extends downwards from the bottom end of the rotary wheel, the diameter of the positioning rod is smaller than the diameter of an addendum circle of the rotary wheel, and a positioning hole with a vertical axis is arranged on the transmission belt; the diameter of the positioning rod is matched with the aperture of the positioning hole so as to form a hole-shaft inserting fit relation between the positioning rod and the positioning hole; the glaze spraying component and the drying component are sequentially arranged along the travelling path of the conveying belt; the glaze spraying assembly comprises a spray gun and a power motor, wherein the output end of the power motor is coaxially and fixedly connected with a driving gear, the rotary wheel and the driving gear form meshing transmission fit, and the spraying area of the spray gun covers the area to be glazed of the ceramic cigarette holder on the current glaze spraying position; the drying assembly comprises a drying cylinder, a cylinder cavity of the drying cylinder forms a passing cavity for the transmission belt to pass through and a drying cavity for forming a drying environment, and a heating element is arranged in the cylinder cavity of the drying cylinder.
Preferably, the conveying belt is a sleeve roller conveying chain, and all chain links on the conveying belt are arranged in a vertical mode along the axis; the chain formed by sequentially connecting the chain links end to end is of a closed loop structure, and the chain wheels vertically arranged on the axis of the transmission belt are positioned at the inner side of the chain so as to tightly tension the chain in an expanding manner and drive the chain to generate directional action; and a cantilever plate extends horizontally outwards from each chain link, and the lead on the cantilever plate vertically penetrates through the positioning hole.
Preferably, two cantilever plates are arranged on each group of chain links; a cantilever plate extending horizontally outwards from an upper chain plate of the chain link is used as an upper horizontal plate, and a cantilever plate extending horizontally outwards from a lower chain plate of the chain link is used as a lower horizontal plate; the positioning holes at the upper horizontal plate and the lower horizontal plate are coaxial with each other.
Preferably, the chain wheel comprises four groups of driven chain wheels and a group of driving chain wheels driven by a driving motor, the four groups of driven chain wheels expand the chain from inside to outside into a quadrilateral closed-loop conveying chain structure, and the group of driving chain wheels is positioned at one wide side of the quadrilateral closed-loop conveying chain structure.
Preferably, the apparatus further comprises a guide rail bar for supporting and horizontally guiding the chain between the sprockets.
Preferably, an intermediate rod is coaxially interposed between the rotating wheel and the positioning rod, and the diameter of the intermediate rod is smaller than the diameter of the addendum circle of the rotating wheel and larger than the diameter of the positioning rod.
Preferably, the positioning rod is sleeved with a sliding gasket, and a surface fit is formed between the upper ring surface of the sliding gasket and the bottom end surface of the intermediate rod.
Preferably, the shape of the inserted bar is a straight cylindrical bar, the top end of the inserted bar is coaxially provided with an anti-skid rubber cap with a conical shape, and the diameter of the conical bottom surface of the anti-skid rubber cap is equal to that of the inserted bar.
Preferably, a protective cover for preventing dust from escaping is arranged on the glaze spraying position; the glaze spraying assembly further comprises an air pipe for communicating the protection cover cavity with an external dust collecting device and a fan for providing suction force for the air pipe.
Preferably, one cylinder end of the drying cylinder facing the glaze spraying assembly forms a feeding end, and the other cylinder end forms a discharging end; a circulating outlet hole is arranged at the wall of the drying cylinder close to the discharge end in a penetrating manner, and a circulating inlet hole is arranged at the wall of the drying cylinder close to the feed end in a penetrating manner; two ends of the communicating pipe are respectively communicated with the circulation inlet hole and the circulation outlet hole, and form hot air circulation together with the drying cylinder cavity by the aid of the circulation fan.
The beneficial effects of the utility model reside in that:
1) the traditional complex operation mode that needs a large amount of manual works has been abandoned, and the pole that changes and adopt to use fixed contact pin is as the axial grafting dead lever of ceramic cigarette holder to the accurate positioning of ceramic cigarette holder is realized to the grafting of the relative outside locating hole of locating lever, later, drives the gyration wheel through outside driving gear and rotates, can realize being located the gyration action of the ceramic cigarette holder on the pole, and the glaze effect is spouted to the whole cover formula of circumference that can realize ceramic cigarette holder to spray gun original place this moment. Meanwhile, the glaze spraying assembly is formed by matching a power motor with a driving gear and a spray gun. The transmission belt is provided with positioning holes for the positioning rods to be inserted in sequence. The driving gear on the power motor is used for engaging with a rotary wheel above the positioning rod so as to drive the ceramic cigarette holder on the fixed contact pin to rotate. Once the ceramic cigarette holder rotates, the glaze slurry sprayed by the fixed spraying spray gun can uniformly cover the ceramic cigarette holder in the circumferential direction, so that the online glaze spraying effect is achieved. And (4) when the ceramic cigarette holder is glazed, immediately performing a drying process to perform drying operation. The dried ceramic cigarette holder can enter the blanking area to realize the blanking operation. The whole process can realize the purposes of high-efficiency glaze spraying and drying at low labor cost without performing position correction and posture adjustment operation on the ceramic cigarette holder; the labor cost is greatly reduced, and meanwhile, the glaze spraying assembly can be completely automated and is far away from a feeding area and a discharging area, so that the damage condition of dust generated in the glaze spraying process to the health of workers can be effectively avoided, and the effect is remarkable.
2) When the belt conveyor is actually used, the forming mode of the conveyor belt can be various, for example, a common belt conveyor is adopted, and a plurality of positioning holes are drilled on the belt conveyor in sequence; or a plate chain conveyer belt is adopted, and a positioning hole and the like are arranged on a chain plate of the plate chain conveyer belt in advance. The utility model discloses preferably directly adopt sleeve roller conveying chain to the accurate nature of action of the similar hold-in range of utilizing sleeve roller conveying chain guarantees that every ceramic spray gun that reaches glaze spraying position department can be accurate all the time and is located best glaze spraying position department. The chain is formed by connecting chain links end to end, and each chain link is formed by matching an upper chain plate, a lower chain plate and an intermediate connecting cylinder, so that cantilever plates can be horizontally and outwards extended and arranged at the corresponding chain plates to arrange positioning holes, the positioning rods can not interfere with normal transmission of the sleeve roller conveying chain during insertion, and the working stability and reliability of the conveying belt can be effectively guaranteed.
3) During actual operation, the cantilever plate can be further subdivided into an upper horizontal plate and a lower horizontal plate to through the axiality of two horizontal plate department locating holes, further promote the positional stability of locating lever after the relative locating hole grafting location.
4) The arrangement of the intermediate rod aims to increase the distance between the rotary wheel and the end face of the hole at the top of the positioning hole, namely the distance between the rotary wheel and the tool face, so that the situation that the driving gear does not generate action interference with other adjacent structures when the driving gear is meshed with the rotary wheel and drives the rotary wheel to rotate is avoided. The arrangement of the sliding gasket aims to convert the direct friction between the tool surface and the bottom end surface of the middle rod into the friction between the sliding gasket and the tool surface so as to prolong the actual service life of the fixed contact pin. In particular, the sliding gasket may be made of a material having a relatively low coefficient of friction.
5) For the insertion rod, the top end is conical tip so as to ensure the insertion convenience of the ceramic cigarette holder. The conical tip-shaped top end can be directly replaced by the anti-skidding rubber cap, so that the ceramic cigarette holder can protect the inner wall of the ceramic cigarette holder when the ceramic cigarette holder is subjected to plug-in operation, and meanwhile, the ceramic cigarette holder can reliably realize synchronous rotation effect along with the follow-up action when the insertion rod is driven by the driving gear to rotate, thereby achieving multiple purposes.
6) Considering the harmfulness of dust generated by spraying glaze by a spray gun to the periphery and even workers, the utility model is additionally provided with a protective cover, and utilizes the negative pressure generated by a fan to absorb the glaze slurry dust generated at the glaze spraying position in the cavity of the protective cover on line; the glaze slurry dust is sucked away and then enters external dust collecting equipment for subsequent harmless and environment-friendly treatment.
7) To communicating pipe, the purpose that its played is with circulating fan as the power supply to reach the reciprocal closed circulation purpose of circulation to hot-blast by discharge end to feed end in the section of thick bamboo of drying, with promotion drying efficiency, the result of use is splendid.
Drawings
FIG. 1 is an assembly view of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a front view of FIG. 1;
FIG. 4 is a right side view of FIG. 1;
FIG. 5 is an enlarged view of a portion I of FIG. 4;
fig. 6 is a schematic perspective view of the present invention with the protective cover removed;
fig. 7 is a perspective view of the fixing pin.
The utility model discloses each reference numeral is as follows with the actual corresponding relation of part name:
a-infrared counter
10-fixed pin 11-inserted bar 12-rotary wheel 13-positioning bar 14-intermediate bar
15-sliding gasket 16-anti-slip rubber cap
20-transmission belt 21-positioning hole 22-driving chain wheel 23-driven chain wheel
30-power motor 31-driving gear
40-spray gun 51-protective cover 52-air pipe 53-fan
61-drying cylinder 62-communicating pipe
70-guide rail strip
Detailed Description
For ease of understanding, the specific structure and operation of the present invention will be further described herein with reference to fig. 1-7:
the specific structure of the utility model is shown in fig. 1-7, and the structure comprises a transmission belt 20 arranged on a frame; a glaze spraying component and a drying component are arranged in sequence along the conveying direction of the conveying belt 20; the fixed pins 10 are used for being fixed on the positioning holes 21 on the conveying belt 20 in an inserting mode and move along the conveying direction of the conveying belt 20, and therefore integrated flow operation of glaze spraying and drying is achieved. Wherein:
first, fixed contact pin
Referring to fig. 7, the outer shape of the fixed pin 10 includes an insertion rod 11, a rotary wheel 12, an intermediate rod 14, and a positioning rod 13, which are arranged in this order from top to bottom in a vertical direction, and are coaxially disposed.
The top end of the inserted link 11 is provided with an external chamfer or even a conical tip structure, and the top end is coated with a layer of anti-skid rubber cap 16; if necessary, as shown in fig. 7, the tip of the insertion rod 11 is made of an anti-slip rubber cap 16, so as to achieve the anti-slip purpose while achieving flexible guidance and protection of the ceramic mouthpiece, so as to ensure that the ceramic mouthpiece and the fixed insertion pin 10 can synchronously rotate. The rotary wheel 12, which is a spur gear in nature, can be engaged with a driving gear 31 at the power motor 30 as shown in fig. 5-6 to achieve the automatic rotary function of the fixed pin 10 during glaze spraying. The intermediate lever 14 is designed to step up the turret 12 so that the drive gear 31 can better engage the turret 12. The positioning rod 13 has an effect of positioning the whole fixed insertion pin 10, and when the ceramic cigarette holder is used, the ceramic cigarette holder is inserted into the hole shaft of the positioning hole 21 as shown in fig. 1 and fig. 5-6, so that the positioning effect of the ceramic cigarette holder relative to the conveying belt is accurately realized.
As shown in fig. 7, the present invention further comprises a sliding gasket 16 sleeved on the positioning rod 13 of the fixed pin 10 for directly rubbing the upper plate surface of the tooling surface, i.e. the transmission belt 20, with the bottom end surface of the middle rod 14. Which translates into friction between the sliding pad 15 and the tooling face. In practice, the sliding washer 15 may be made of a material with a relatively low coefficient of friction to improve its service life.
Second, the conveyer belt 20
In the embodiment shown in fig. 1-4 and fig. 6, the conveyor 20 directly uses the sleeve roller conveyor chain to ensure that each ceramic spray gun delivered to the glaze spraying position is always precisely located at the optimal glaze spraying position by using the precision of the synchronous belt-like action of the sleeve roller conveyor chain.
The sleeve roller conveying chain is a chain structure commonly used in daily life, and a bicycle chain is taken as a representative example. For a telescopic roller conveyor chain, the chain itself is formed by the end-to-end engagement of chain links, each link being formed by the cooperation of an upper link plate, a lower link plate and an intermediate connecting cylinder. In the structure shown in fig. 1, it can be seen that the driving sprocket 22 and the driven sprocket 23, which are vertically arranged on the axis of the inner side of the chain, ensure the purpose of closed loop type operation of the chain and synchronously ensure the action accuracy of the telescopic roller conveying chain. Meanwhile, the conveying belt 20 in closed operation can be combined with the feeding area and the discharging area, and even a single person can realize simultaneous feeding and discharging operation, so that the labor can be further saved. In the foreseeable future, even the mechanical arm structure replaces manual feeding and discharging, so as to realize the full-automatic working purpose of the device. If necessary, an infrared counter a may be disposed beside the conveyor belt 20 as shown in fig. 1 to perform a counting function when the fixed pin 10 passes through a detection area of the infrared counter 70.
In actual operation, the positioning rod 13 of the fixed pin 10 can be directly inserted into the chain hole with vertical axis naturally formed by the chain link as shown in fig. 1-2 and 5, so as to realize the function of conveniently positioning the positioning rod 13 relative to the hole axis of the positioning hole 21. Furthermore, on the basis of the original structure of the upper chain plate and the lower chain plate of the chain link, the outer side plate edges of the upper chain plate and the lower chain plate horizontally extend outwards to form cantilever plates so as to arrange the positioning holes 21, the purpose is to further ensure that the positioning rods 13 cannot interfere with the normal transmission of the sleeve roller conveying chain when being plugged, and meanwhile, the positioning holes 21 are relatively closer to the outer side of the chain link, so that the loading and unloading are more convenient. In addition, in consideration of the precision of the chain structure, it is also possible to arrange the guide rail strips 70 shown in fig. 1, etc. for the purpose of supporting and guiding the suspended chain between adjacent sprockets, and the description thereof is omitted here.
Third, glaze spraying assembly
The concrete arrangement of the glaze spraying assembly can be seen in reference to fig. 4-6. In the enlarged detail shown in fig. 5, the arrangement of the fixing pins 10 on the transport belt 20 relative to the protective cover 51 can be clearly seen. In the perspective view of fig. 6, the mounting position of the driving gear 31 relative to the fixed pin 10 at the spray gun 40 and the power motor 30 can be seen. With the structure, when the fixed contact pin 10 is positioned and conveyed to the glaze spraying position by the chain link structure of the conveyor belt 20, the spray gun 40 is started and glaze slurry spraying is carried out as shown in fig. 6; the power motor 30 synchronously drives the fixed contact pin 10 and the ceramic cigarette holder on the fixed contact pin 10 to rotate through the driving gear 31, and accordingly, the online glaze slurry spraying operation of the ceramic cigarette holder is realized.
Considering the harmfulness of dust generated by glaze spraying of the spray gun 40 to the periphery and even workers, the utility model is additionally provided with a protective cover 51 as shown in figures 1-4, and utilizes the negative pressure generated by a fan 53 to absorb the glaze slurry dust generated at the glaze spraying position in the cover cavity of the protective cover 51 on line; the glaze slurry dust is sucked away and then enters external dust collecting equipment for subsequent harmless and environment-friendly treatment.
Fourth, drying assembly
The drying assembly includes a drying drum 61 having a high temperature chamber and a heating element disposed in the drum cavity of the drying drum 61 for generating a high temperature environment. The drying cylinder 61 can have various structures, and only a drying chamber can be formed by itself. The heating element is used for forming a high-temperature environment in the cylinder cavity of the drying cylinder 61, and after the ceramic cigarette holder inserted in the fixed contact pin 10 is sprayed with glaze, the ceramic cigarette holder can enter the cylinder cavity of the drying cylinder 61 through the feeding end of the drying cylinder 61 and is continuously dried while being continuously conveyed to move forwards by the conveying belt 20. When the ceramic cigarette holder inserted in the fixed contact pin 10 is moved out from the discharge end of the drying cylinder 61, the ceramic cigarette holder is dried, and then the ceramic cigarette holder enters the blanking area and waits for blanking operation.
For the communicating pipe 62, the circulating fan is used as a power source, so that the purpose of circulating reciprocating closed circulation of hot air from the discharge end to the feed end in the drying cylinder 61 is achieved, the drying efficiency is improved, and the using effect is excellent. When necessary, even the drying process can be considered, a great amount of harmful gas is inevitably accompanied with the drying progress, so that the air outlet pipe can be directly arranged on the drying cylinder 61 to communicate the cover cavity of the protective cover 51 with the cylinder cavity of the drying cylinder 61. In actual use, an opening may be left at the nozzle of the drying drum 61, and the opening communicates with the cover cavity of the protective cover 51. The opening design or the air outlet design aims to realize the function of absorbing glaze spraying dust and even drying gas together by utilizing the negative pressure of the fan 53 to the air pipe 52. The sucked harmful gas and dust can be subjected to subsequent shunting operation, so that the aim of targeted harmless emission is fulfilled.
Of course, the above-described arrangements are merely illustrative of the structures in the specific embodiments shown in FIGS. 1-7; in actual operation, if a belt conveyor or a plate chain conveyor is adopted to replace the conveying chain, or the conveying belt 20 adopts a linear conveying belt instead of a closed-loop conveying belt, or even the drying component is provided with a smoke dust treatment device, these changes are in the conventional changes of the original structure and function of the utility model, which should be regarded as equivalent or similar designs, and fall into the protection scope of the utility model.