CN211761055U - An indexable quick clamping device - Google Patents

An indexable quick clamping device Download PDF

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Publication number
CN211761055U
CN211761055U CN201921735426.6U CN201921735426U CN211761055U CN 211761055 U CN211761055 U CN 211761055U CN 201921735426 U CN201921735426 U CN 201921735426U CN 211761055 U CN211761055 U CN 211761055U
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connecting rod
quick clamping
shaft
transmission shaft
indexable
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屈盛官
方波
杨丽华
李小强
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South China University of Technology SCUT
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South China University of Technology SCUT
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Abstract

本实用新型公开了一种可转位快速夹紧装置:包括支座、定位销、安装盘、旋转定位机构、快速夹紧机构及联动机构;安装盘固定在旋转定位机构的传动轴上,传动轴转动安装在支座上;定位销固定在安装盘上;快速夹紧机构包括操作杆、连杆、短轴和长轴,操作杆通过短轴转动安装在安装盘上,且操作杆通过长轴与连杆转动连接;连杆上垂直设置有压盘连接杆,压盘连接杆上设置有压盘;联动机构包括联动架,联动架与安装盘滑动配合;联动架上设置有导向滑槽,长轴滑动在导向滑槽内,且当长轴滑动到连杆的延长线上时,压盘压紧空压机机匣部件。本实用新型利用定位销快速定位,利用快速夹紧机构夹紧工件,能够快速精准的压紧工件从而提高了装配效率。

Figure 201921735426

The utility model discloses an indexable quick clamping device: comprising a support, a positioning pin, a mounting plate, a rotary positioning mechanism, a quick clamping mechanism and a linkage mechanism; the mounting plate is fixed on a transmission shaft of the rotary positioning mechanism, and the transmission The shaft is rotated and installed on the support; the positioning pin is fixed on the installation plate; the quick clamping mechanism includes an operating rod, a connecting rod, a short shaft and a long shaft. The shaft is rotatably connected with the connecting rod; a pressure plate connecting rod is vertically arranged on the connecting rod, and a pressure plate is arranged on the pressure plate connecting rod; the linkage mechanism includes a linkage frame, and the linkage frame is slidably matched with the mounting plate; the linkage frame is provided with a guide chute , the long shaft slides in the guide chute, and when the long shaft slides to the extension line of the connecting rod, the pressure plate presses the air compressor casing parts. The utility model utilizes the positioning pin to quickly locate the workpiece, and utilizes the quick clamping mechanism to clamp the workpiece, which can quickly and accurately compress the workpiece, thereby improving the assembly efficiency.

Figure 201921735426

Description

一种可转位快速夹紧装置An indexable quick clamping device

技术领域technical field

本实用新型涉及装配设备技术领域,特别是涉及一种可转位快速夹紧装置。The utility model relates to the technical field of assembly equipment, in particular to an indexable quick clamping device.

背景技术Background technique

在机械生产加工领域的“工装”即生产过程工艺装备,是制造过程中所用的各种工具的总称。工装分为专用工装、通用工装、标准工装(类似于标准件)。使用工艺装备的目的,有的是为了制造产品所必不可少的,有的是为了保证加工的质量,有的是为了提高劳动生产率,有的则是为了改善劳动条件。空压机是一种用以压缩气体的设备。为保证空压机的产品质量,提高安装工艺精度,为了节省人力物力,提高生产效率,其安装过程与安装装置结构应尽量简化。空压机的装配包括两个相互垂直的气缸部分,装配时需要固定机匣部分,现有技术中在对空压机进行固定的步骤操作较为繁琐,不仅影响装配效率且夹紧效果也不理想。In the field of mechanical production and processing, "tooling" is the production process equipment, which is a general term for various tools used in the manufacturing process. Tooling is divided into special tooling, general tooling, and standard tooling (similar to standard parts). The purpose of using process equipment is that some are necessary to manufacture products, some are to ensure the quality of processing, some are to improve labor productivity, and some are to improve labor conditions. An air compressor is a device used to compress gas. In order to ensure the product quality of the air compressor, improve the accuracy of the installation process, save manpower and material resources, and improve production efficiency, the installation process and the structure of the installation device should be simplified as much as possible. The assembly of the air compressor includes two mutually perpendicular cylinder parts, and the casing part needs to be fixed during assembly. In the prior art, the steps of fixing the air compressor are cumbersome, which not only affects the assembly efficiency, but also the clamping effect is not ideal. .

实用新型内容Utility model content

针对现有技术中存在的技术问题,本实用新型的目的是:提供一种可转位快速夹紧装置,其能够快速精准的压紧工件从而提高了装配的效率。Aiming at the technical problems existing in the prior art, the purpose of the present invention is to provide an indexable quick clamping device, which can quickly and accurately compress the workpiece, thereby improving the assembly efficiency.

本实用新型的目的通过下述技术方案实现:提供一种可转位快速夹紧装置,其能够快速精准的压紧工件从而提高了装配的效率。The purpose of the present utility model is achieved through the following technical solutions: to provide an indexable quick clamping device, which can quickly and accurately compress the workpiece, thereby improving the efficiency of assembly.

本发明的目的通过下述技术方案实现:包括支座、定位销、安装盘、旋转定位机构、快速夹紧机构及联动机构;The purpose of the present invention is achieved through the following technical solutions: including a support, a positioning pin, a mounting plate, a rotary positioning mechanism, a quick clamping mechanism and a linkage mechanism;

所述安装盘固定在所述旋转定位机构的传动轴上,所述传动轴转动安装在所述支座上;The mounting plate is fixed on the transmission shaft of the rotation positioning mechanism, and the transmission shaft is rotatably mounted on the support;

所述定位销固定在所述安装盘上,所述定位销用于定位空压机机匣部件的装配工位;The locating pin is fixed on the mounting plate, and the locating pin is used for locating the assembly station of the air compressor casing part;

所述快速夹紧机构包括操作杆、连杆、短轴和长轴,所述操作杆通过所述短轴转动安装在所述安装盘上,且所述操作杆通过所述长轴与所述连杆转动连接;所述连杆上垂直设置有压盘连接杆,所述压盘连接杆上设置有用于夹紧空压机机匣部件的压盘;The quick clamping mechanism includes an operating rod, a connecting rod, a short shaft and a long shaft, the operating rod is rotatably mounted on the mounting plate through the short shaft, and the operating rod is connected with the long shaft through the long shaft. The connecting rod is connected in rotation; a pressure plate connecting rod is vertically arranged on the connecting rod, and a pressure plate used for clamping the casing parts of the air compressor is arranged on the pressure plate connecting rod;

所述联动机构包括联动架,所述联动架与所述安装盘滑动配合,所述联动架沿所述安装盘的轴向滑动;所述联动架上设置有沿所述安装盘径向方向延伸的导向滑槽,所述长轴滑动在所述导向滑槽内,且当所述长轴滑动到所述连杆的延长线上时,所述压盘压紧空压机机匣部件。The linkage mechanism includes a linkage frame, the linkage frame is slidably matched with the installation plate, and the linkage frame slides along the axial direction of the installation plate; the linkage frame is provided with a frame extending in the radial direction of the installation plate The guide chute, the long shaft slides in the guide chute, and when the long shaft slides on the extension line of the connecting rod, the pressure plate compresses the air compressor casing components.

上述的可转位快速夹紧装置,所述连杆上垂直设置有导向杆,所述联动架上设置有与所述导向杆滑动配合的导向孔。In the above-mentioned indexable quick clamping device, the connecting rod is provided with a guide rod vertically, and the linkage frame is provided with a guide hole which is slidably matched with the guide rod.

上述的可转位快速夹紧装置,所述压盘通过微调螺钉固定到所述压盘连接杆上,所述压盘与所述微调螺钉球形连接,所述微调螺钉与所述压盘连接杆螺纹连接。In the above-mentioned indexable quick clamping device, the pressure plate is fixed to the pressure plate connecting rod by a fine adjustment screw, the pressure plate is spherically connected with the fine adjustment screw, and the fine adjustment screw is connected with the pressure plate connecting rod Threaded connection.

上述的可转位快速夹紧装置,所述安装盘侧壁上设置有多个导轨,所述导轨通过螺钉固定到所述安装盘上,所述导轨上滑动设置有滚珠滑块,所述联动架的两端分别固定到各自对应的所述滚珠滑块上;In the above-mentioned indexable quick clamping device, a plurality of guide rails are arranged on the side wall of the mounting plate, the guide rails are fixed to the mounting plate by screws, and ball sliders are slidably arranged on the guide rails, and the linkage The two ends of the frame are respectively fixed to the corresponding ball sliders;

所述联动架的端头均设置有燕尾头,所述滚珠滑块上设置有与所述燕尾头卯榫固定的燕尾槽。The ends of the linkage frame are all provided with dovetail heads, and the ball sliding block is provided with a dovetail groove fixed with the dovetail head mortise and tenon.

上述的可转位快速夹紧装置,所述滚珠滑块的两侧均设置有所述燕尾槽,用以联动相邻的两个所述联动架。In the above-mentioned indexable quick clamping device, both sides of the ball slider are provided with the dovetail grooves, which are used to link the two adjacent linkage frames.

上述的可转位快速夹紧装置,所述旋转定位机构还包括用于锁定所述传动轴转动的锁紧件。In the above-mentioned indexable quick clamping device, the rotation positioning mechanism further comprises a locking member for locking the rotation of the transmission shaft.

上述的可转位快速夹紧装置,所述传动轴的端头固定有传动盘,所述传动盘上设置有传动盘穿孔,所述支座上设置有若干与所述传动盘穿孔相对的定位孔;In the above-mentioned indexable quick clamping device, the end of the transmission shaft is fixed with a transmission disc, the transmission disc is provided with a transmission disc perforation, and the support is provided with a number of positioning positions opposite to the transmission disc perforation hole;

所述锁紧件为定位插销,所述定位插销依次贯穿所述传动盘穿孔和所述定位孔以将所述传动轴锁定到所述支座上。The locking member is a positioning bolt, and the positioning bolt penetrates through the through hole of the transmission disc and the positioning hole in sequence to lock the transmission shaft to the support.

上述的一种可转位快速夹紧装置,所述支座包括轴承座、安装底盘及加强筋板,所述轴承座固定在所述安装底盘的上方;In the above-mentioned indexable quick clamping device, the support comprises a bearing seat, an installation chassis and a reinforcing rib plate, and the bearing seat is fixed above the installation chassis;

所述旋转定位机构转动安装在所述轴承座上,所述加强筋板分别与所述轴承座和所述安装底盘固定连接。The rotation positioning mechanism is rotatably mounted on the bearing seat, and the reinforcing rib plates are respectively fixedly connected with the bearing seat and the mounting chassis.

上述的一种可转位快速夹紧装置,所述轴承座上设置有传动轴安装孔,所述传动轴通过轴承转动安装在所述传动轴安装孔内;In the above-mentioned indexable quick clamping device, the bearing seat is provided with a transmission shaft installation hole, and the transmission shaft is rotatably installed in the transmission shaft installation hole through a bearing;

所述轴承的外圈与所述传动轴安装孔过盈配合,所述轴承的内圈与所述传动轴过盈配合;The outer ring of the bearing is in interference fit with the transmission shaft mounting hole, and the inner ring of the bearing is in interference fit with the transmission shaft;

所述传动轴安装孔内还设置有与所述轴承的外圈相抵的限位凸台和弹性挡圈,所述限位凸台和所述弹性挡圈分别设置在所述轴承外圈的两侧以限制所述轴承发生轴向攒动;The transmission shaft mounting hole is also provided with a limit boss and an elastic retaining ring that abut against the outer ring of the bearing. side to limit the axial shoveling of the bearing;

所述传动轴的外侧还套设有套筒,所述套筒与所述轴承的内圈相抵以限制所述轴承的轴向攒动。A sleeve is also sleeved on the outer side of the transmission shaft, and the sleeve is abutted against the inner ring of the bearing to limit the axial movement of the bearing.

上述的可转位快速夹紧装置,所述安装盘上设置有固定孔,所述传动轴与所述固定孔过盈配合;In the above-mentioned indexable quick clamping device, the mounting plate is provided with a fixing hole, and the transmission shaft is in an interference fit with the fixing hole;

所述传动轴上设置有用于与所述安装盘的第一端相抵的凸台,所述安装盘通过垫圈、快换垫圈和紧固螺钉与所述传动轴固定连接,所述快换垫圈与所述安装盘的第二端相抵。The drive shaft is provided with a boss for abutting against the first end of the mounting plate, the mounting plate is fixedly connected to the drive shaft through a washer, a quick-change washer and a tightening screw, and the quick-change washer is connected to the drive shaft. The second ends of the mounting discs abut against each other.

本实用新型相对于现有技术具有如下的优点及效果:Compared with the prior art, the utility model has the following advantages and effects:

本实用新型其利用定位销快速定位、利用快速夹紧机构夹紧工件、利用旋转定位机构转换装配工位,整个装置结构简单,设计巧妙,操控简单,安装工艺精简,能够快速精准的压紧工件从而提高了装配的效率。The utility model utilizes the positioning pin to quickly locate, utilizes the quick clamping mechanism to clamp the workpiece, and utilizes the rotary positioning mechanism to convert the assembly station. Thus, the assembly efficiency is improved.

附图说明Description of drawings

图1是本实用新型可转位快速夹紧装置的轴测图;Fig. 1 is the axonometric view of the indexable quick clamping device of the present utility model;

图2是本实用新型可转位快速夹紧装置的主视图;Fig. 2 is the front view of the indexable quick clamping device of the present invention;

图3是图2的内部剖视图;Fig. 3 is the internal sectional view of Fig. 2;

图4是图3中I位置的局部放大图;Fig. 4 is a partial enlarged view of position I in Fig. 3;

图5是本实用新型可转位快速夹紧装置中支座的结构示意图;Fig. 5 is the structural schematic diagram of the support in the indexable quick clamping device of the present invention;

图6是本实用新型可转位快速夹紧装置中连杆的结构示意图;Fig. 6 is the structural schematic diagram of the connecting rod in the indexable quick clamping device of the present invention;

图7是本实用新型可转位快速夹紧装置中联动架结构示意图。FIG. 7 is a schematic diagram of the structure of the linkage frame in the indexable quick clamping device of the present invention.

附图说明:1、支座;10、定位孔;11、轴承座;110、传动轴安装孔;112、限位凸台;12、安装底盘;13、加强筋板;Description of drawings: 1. Support; 10. Positioning hole; 11. Bearing seat; 110. Transmission shaft mounting hole; 112. Limiting boss; 12. Mounting chassis; 13. Reinforcing rib plate;

2、定位销;2. Positioning pin;

3、安装盘;31、固定孔;3. Mounting plate; 31. Fixing hole;

4、旋转定位机构;41、传动轴;42、轴承;43、弹性挡圈;44、套筒;45、快换垫圈;46、紧固螺钉;47、垫圈;48、转动盘;480、传动盘穿孔;49、定位插销;4. Rotating positioning mechanism; 41. Transmission shaft; 42. Bearing; 43. Retaining ring; 44. Sleeve; 45. Quick-change washer; 46. Fastening screw; 47. Washer; Disk perforation; 49. Positioning pin;

5、快速夹紧机构;51、操作杆;52、连杆;521、导向杆;53、短轴;54、长轴;55、微调螺钉;56、压盘;57、压盘连接杆;5. Quick clamping mechanism; 51, operating rod; 52, connecting rod; 521, guide rod; 53, short shaft; 54, long shaft; 55, fine adjustment screw; 56, pressure plate; 57, pressure plate connecting rod;

6、联动机构;61、导轨;62、滚珠滑块;63、联动架;632、导向滑槽;631、燕尾头;633、导向孔;64、螺钉;6, linkage mechanism; 61, guide rail; 62, ball slider; 63, linkage frame; 632, guide chute; 631, dovetail head; 633, guide hole; 64, screw;

7、空压机机匣部件。7. Air compressor casing parts.

具体实施方式Detailed ways

下面结合实施例及附图对本实用新型作进一步详细的描述,但本实用新型的实施方式不限于此。The present utility model will be described in further detail below with reference to the embodiments and the accompanying drawings, but the embodiments of the present utility model are not limited thereto.

如图1-3所示,本实用新型的一种可转位快速夹紧装置,包括支座1、定位销2、安装盘3、旋转定位机构4、快速夹紧机构5及联动机构6,As shown in Figures 1-3, an indexable quick clamping device of the present invention includes a support 1, a positioning pin 2, a mounting plate 3, a rotary positioning mechanism 4, a quick clamping mechanism 5 and a linkage mechanism 6,

安装盘3固定在旋转定位机构4的传动轴41上,传动轴41转动安装在支座1上。传动轴41带动所述安装盘3在支座1上转动。The mounting plate 3 is fixed on the transmission shaft 41 of the rotary positioning mechanism 4 , and the transmission shaft 41 is rotatably mounted on the support 1 . The drive shaft 41 drives the mounting plate 3 to rotate on the support 1 .

定位销2固定在安装盘3上,定位销2用于定位空压机机匣部件7 的装配工位。定位销2设置有多个,定位销2的数量与空压机机匣部件7的装配工位数量相一致,且定位销2与装配工位位置相对,定位销2用于快速定位空压机机匣部件7的装配工位。定位完成后再通过快速夹紧机构5进行夹紧。在本实施例中定位销2共设置有三个,三个定位销2沿着安装盘3的周向均匀分布。通过三个定位销快速定位空压机机匣部件7的安装方位,其结构简单,操作方便,安装工艺精简,能够精准的定位空压机位置从而提高了装配的精度。同时提供定位功能的同时也对空压机机匣部件7提供了纵向支撑力。The positioning pin 2 is fixed on the mounting plate 3 , and the positioning pin 2 is used for positioning the assembly station of the air compressor casing part 7 . There are multiple positioning pins 2, the number of positioning pins 2 is consistent with the number of assembly stations of the air compressor casing part 7, and the positioning pins 2 are opposite to the assembly stations, and the positioning pins 2 are used to quickly locate the air compressor. Assembly station of casing part 7. After the positioning is completed, it is clamped by the quick clamping mechanism 5 . In this embodiment, there are three positioning pins 2 in total, and the three positioning pins 2 are evenly distributed along the circumferential direction of the mounting plate 3 . The installation position of the air compressor casing part 7 is quickly positioned by three positioning pins, the structure is simple, the operation is convenient, the installation process is simplified, the position of the air compressor can be accurately positioned, and the assembly accuracy is improved. At the same time, it provides a positioning function and also provides a longitudinal support force to the air compressor casing part 7 .

快速夹紧机构5包括操作杆51、连杆52、短轴53和长轴54,操作杆51通过短轴53转动安装在安装盘3上,且操作杆51通过长轴54 与连杆52转动连接;连杆52上垂直设置有压盘连接杆57,压盘连接杆57上设置有用于夹紧空压机机匣部件7的压盘56。The quick clamping mechanism 5 includes an operating rod 51 , a connecting rod 52 , a short shaft 53 and a long shaft 54 , the operating rod 51 is rotated and installed on the mounting plate 3 through the short shaft 53 , and the operating rod 51 is rotated with the connecting rod 52 through the long shaft 54 Connection; a pressure plate connecting rod 57 is vertically arranged on the connecting rod 52 , and a pressure plate 56 for clamping the air compressor casing part 7 is arranged on the pressure plate connecting rod 57 .

联动机构6包括联动架63,联动架63与安装盘3滑动配合,联动架 63沿安装盘3的轴向滑动;联动架63上设置有沿安装盘3径向方向延伸的导向滑槽632,长轴54滑动在导向滑槽632内,且当长轴54滑动到连杆52的延长线上时,压盘56压紧空压机机匣部件7。为了方便控制长轴54沿导向滑槽632的滑移,在操作杆51上设置有把手,通过把手控制操作杆51绕着短轴53转动,而操作杆51绕着短轴53转动的过程中长轴54沿着导向滑槽632滑动,长轴54沿着导向滑槽632滑动的过程中带动联动架63沿着安装盘3的侧壁滑动,同时长轴54与连杆52固定,联动器63的移动带动连杆52移动,进而带动连杆52上的压盘56 进行移动,从而实现对空压机机匣部件7的压紧。具体的,当长轴54 沿着导向滑槽632向靠近安装盘3的方向移动的时候,由于操作杆51 的一端通过短轴53铰连接在安装盘3上,因此,长轴54只能驱动联动架63向靠近支座1的方向移动,此时长轴54带动连杆52一方面向靠近支座1的方向移动,另一方面带动连杆52向靠近安装盘3的方向移动。由于压盘连接杆57垂直规定在连杆52上,且压盘连接杆57向安装盘3 所在的位置延伸,所以压盘连接杆57上的压盘56会随着连杆52的移动而向靠近安装盘3的方向移动。而当长轴54转动到连杆52的延长线上时,此时短轴53也位于连杆52的延长线上,此时压盘56与空压机机匣部件7贴合从而压紧空压机机匣部件7。本实用新型实施例实际上使用的快速夹紧机构5是利用平面四杆机构中的双摇杆机构原理来夹紧工件,其操控简单方便,夹紧力大。The linkage mechanism 6 includes a linkage frame 63, the linkage frame 63 is slidably matched with the installation plate 3, and the linkage frame 63 slides along the axial direction of the installation plate 3; The long shaft 54 slides in the guide chute 632 , and when the long shaft 54 slides on the extension line of the connecting rod 52 , the pressing plate 56 presses the air compressor casing part 7 . In order to conveniently control the sliding of the long shaft 54 along the guide chute 632 , a handle is provided on the operating rod 51 , and the operating rod 51 is controlled to rotate around the short shaft 53 through the handle. The long shaft 54 slides along the guide chute 632, and the long shaft 54 drives the linkage frame 63 to slide along the side wall of the mounting plate 3 during the sliding process of the long shaft 54 along the guide chute 632, while the long shaft 54 and the connecting rod 52 are fixed, and the linkage The movement of 63 drives the connecting rod 52 to move, and then drives the pressure plate 56 on the connecting rod 52 to move, so as to realize the pressing of the air compressor casing part 7 . Specifically, when the long shaft 54 moves along the guide chute 632 in a direction close to the mounting plate 3, since one end of the operating rod 51 is hingedly connected to the mounting plate 3 through the short shaft 53, the long shaft 54 can only drive The linkage frame 63 moves toward the support 1 . At this time, the long shaft 54 drives the connecting rod 52 to move toward the support 1 on the one hand, and drives the connecting rod 52 to move toward the mounting plate 3 on the other hand. Since the pressure plate connecting rod 57 is vertically defined on the connecting rod 52 , and the pressure plate connecting rod 57 extends to the position where the mounting plate 3 is located, the pressure plate 56 on the pressure plate connecting rod 57 will move toward the connecting rod 52 . Move in the direction close to the mounting plate 3 . When the long shaft 54 rotates to the extension line of the connecting rod 52, the short shaft 53 is also located on the extension line of the connecting rod 52, and the pressure plate 56 is attached to the air compressor casing part 7 to compress the air compressor. Press casing part 7. The quick clamping mechanism 5 actually used in the embodiment of the present invention uses the principle of the double rocker mechanism in the plane four-bar mechanism to clamp the workpiece, which is simple and convenient to operate and has a large clamping force.

在使用过程中,先将长轴54沿着导向滑槽632向远离安装盘3的方向移动,此时压盘56随着连杆52的移动打开。将空压机机匣部件7 的装配工位定位到相应的定位销2上从而实现空压机机匣部件7的快速定位。然后转动操作杆51上的把手,使操作杆51绕着短轴53向靠近安装盘3的方向转动,同时长轴54随着操作杆51沿着导向滑槽632 向靠近安装盘3的方向滑动,连杆52随着长轴54移动而移动,固定在压盘连接杆57上的压盘56随着连杆52做靠近安装盘3的方向移动,从而将空压机机匣部件7压紧到安装盘3上。During use, first move the long shaft 54 along the guide chute 632 in a direction away from the mounting plate 3 , and at this time, the pressure plate 56 is opened with the movement of the connecting rod 52 . The assembly station of the air compressor casing part 7 is positioned on the corresponding positioning pin 2 so as to realize the rapid positioning of the air compressor casing part 7 . Then turn the handle on the operating rod 51 to make the operating rod 51 rotate around the short axis 53 in the direction close to the mounting plate 3 , while the long axis 54 slides along the guide chute 632 along the operating rod 51 to the direction close to the mounting plate 3 , the connecting rod 52 moves with the movement of the long shaft 54, and the pressure plate 56 fixed on the pressure plate connecting rod 57 moves with the connecting rod 52 in the direction of approaching the mounting plate 3, thereby pressing the air compressor casing part 7 onto installation disk 3.

为了避免操作杆51绕着短轴53向靠近安装盘3的方向转动的时候,连杆52绕着长轴54发生翻转,在连杆52上垂直设置有导向杆521,相应的在联动架63上设置有与导向杆521滑动配合的导向孔633。导向杆521在导向孔633内滑动,从而使连杆52只能随着长轴54在水平方向上做靠近或远离支座1的移动,或者使连杆52在上下方向上做靠近或远离安装盘3的移动,而限制了连杆52绕着长轴54发生翻转。In order to prevent the connecting rod 52 from turning over around the long axis 54 when the operating rod 51 rotates around the short axis 53 in the direction close to the mounting plate 3 , a guide rod 521 is vertically arranged on the connecting rod 52 , and correspondingly the linkage frame 63 A guide hole 633 slidably matched with the guide rod 521 is provided thereon. The guide rod 521 slides in the guide hole 633, so that the connecting rod 52 can only move closer to or away from the support 1 in the horizontal direction along with the long axis 54, or the connecting rod 52 can be moved closer to or away from the installation in the up and down direction The movement of the disk 3 limits the turning of the connecting rod 52 around the long axis 54 .

为了进一步的提高对空压机机匣部件7的夹紧强度,在本实施例中在压盘连接杆57上还设置了微调机构,微调机构为微调螺钉55,压盘56通过微调螺钉55固定到所述压盘连接杆57上,所述微调螺钉 55与所述压盘连接杆57螺纹连接。通过调整微调螺钉在压盘连接杆 57上的位置从而能够调整压盘对空压机机匣部件7的压紧力。进一步的,压盘56与所述微调螺钉55采用球形连接,通过球形连接微调螺钉55可以对压盘56产生的夹紧力进行微调,同时压盘56与微调螺钉 55通过球形连接,可以夹紧空压机机匣部件7上任意倾斜曲面,方便了压盘56对空压机机匣部件7的压紧固定。In order to further improve the clamping strength of the air compressor casing part 7 , in this embodiment, a fine adjustment mechanism is also provided on the pressure plate connecting rod 57 , the fine adjustment mechanism is a fine adjustment screw 55 , and the pressure plate 56 is fixed by the fine adjustment screw 55 On the pressure plate connecting rod 57 , the fine adjustment screw 55 is threadedly connected with the pressure plate connecting rod 57 . By adjusting the position of the fine adjustment screw on the pressure plate connecting rod 57, the pressing force of the pressure plate on the air compressor casing part 7 can be adjusted. Further, the pressure plate 56 and the fine-tuning screw 55 are spherically connected, and the clamping force generated by the pressure plate 56 can be fine-tuned through the spherical connection of the fine-tuning screw 55. The air compressor casing part 7 has an arbitrarily inclined curved surface, which facilitates the pressing and fixing of the air compressor casing part 7 by the pressure plate 56 .

具体的,安装盘3侧壁上设置有多个导轨61,在本实施例中每个导轨61通过两个螺钉64固定到安装盘3上,相应的导轨61上滑动设置有滚珠滑块62,滚珠滑块62与导轨61滑动配合。联动架63的两端分别固定到各自对应的所述滚珠滑块62上,联动架63通过滚珠滑块62和导轨61的滑动配合与安装盘3滑动配合。为了方便联动架63 与滚珠滑块62的安装固定,在联动架63的两个端头上均设置有燕尾头631,而在滚珠滑块62上设置有与燕尾头631卯榫固定的燕尾槽。联动架63通过燕尾槽和燕尾头631的配合安装固定到滚珠滑块62 上。在本实施例中每一个联动架63的两端均通过滚珠滑块62滑动在导轨61上。而在本实施例中设置有多个联动机构6,也就设置有多个联动架63,每个联动架63上均设置有相应的快速压紧机构5,具体的本实施例供设置有三个联动架63,三个联动架63均滑动在安装盘3上,三个联动架63沿安装盘3的周向排布。为了实现三个联动架 63的联动在滚珠滑块62的两侧均设置有燕尾槽,用以联动相邻的两个联动架63。也就是通过两个联动架63共用一个滚珠滑块62从而实现了两个联动架63的联动,在本实施例中用三个滚珠滑块62将三个联动架63均连接起来,从而实现了三个联动架63的联动,其中每两个相邻联动架63之间通过一个联动滚珠滑块62连接。本实用新型采用滚珠滑块62和导轨61的配合实现联动机构6的直线运动,并通过将三个联动机构6进行联动运动,从而使三个夹紧机构5联合动作,使操作更加简单省力,极大提高生产效率,节省人力。Specifically, a plurality of guide rails 61 are provided on the side wall of the mounting plate 3. In this embodiment, each guide rail 61 is fixed to the mounting plate 3 by two screws 64, and a ball slider 62 is slidably arranged on the corresponding guide rail 61. The ball sliding block 62 is slidably fitted with the guide rail 61 . Both ends of the linkage frame 63 are respectively fixed to the corresponding ball sliders 62 , and the linkage frame 63 is slidably engaged with the mounting plate 3 through the sliding cooperation of the ball sliders 62 and the guide rails 61 . In order to facilitate the installation and fixation of the linkage frame 63 and the ball sliding block 62, both ends of the linkage frame 63 are provided with dovetail heads 631, and the ball sliding block 62 is provided with dovetail grooves that are mortally fixed with the dovetail heads 631. . The linkage frame 63 is installed and fixed to the ball sliding block 62 through the cooperation of the dovetail groove and the dovetail head 631 . In this embodiment, both ends of each linkage frame 63 slide on the guide rail 61 through the ball sliding block 62 . In this embodiment, a plurality of linkage mechanisms 6 are provided, that is, a plurality of linkage frames 63 are provided. Each linkage frame 63 is provided with a corresponding quick pressing mechanism 5. Specifically, in this embodiment, three linkage frames are provided. The linkage frame 63 , the three linkage frames 63 are all slid on the mounting plate 3 , and the three linkage frames 63 are arranged along the circumferential direction of the mounting plate 3 . In order to realize the linkage of the three linkage frames 63, dovetail grooves are provided on both sides of the ball slider 62 to link the adjacent two linkage frames 63. That is, the two linkage frames 63 share one ball slider 62 to realize the linkage of the two linkage frames 63. In this embodiment, the three ball sliders 62 are used to connect the three linkage frames 63, thereby realizing the The linkage of three linkage frames 63 , wherein every two adjacent linkage frames 63 are connected by a linkage ball slider 62 . The utility model adopts the cooperation of the ball sliding block 62 and the guide rail 61 to realize the linear movement of the linkage mechanism 6, and through the linkage movement of the three linkage mechanisms 6, so that the three clamping mechanisms 5 act together, making the operation more simple and labor-saving, Greatly improve production efficiency and save manpower.

旋转定位机构4还包括用于锁定传动轴41转动的锁紧件。在本实施例中锁紧件为定位插销49,具体的,在传动轴41的端头固定有传动盘48,传动盘48上设置有传动盘穿孔480,支座1上设置有若干与传动盘穿孔480相对的定位孔10;定位插销49依次贯穿传动盘穿孔480和定位孔10以将传动轴41锁定到支座1上。具体的传动盘48上设置有传动盘穿孔,传动轴41过硬配合在传动盘穿孔内。传动轴41 的端头设置有紧固螺钉46,紧固螺钉46固定在传动轴41上,紧固螺钉46的螺帽与传动盘48之间还设置有快换垫圈45和垫圈47,快换垫圈45的一端与传动盘48相抵,快换垫圈45的第二端与垫圈47的第一端相抵,垫圈47的第二端与紧固螺钉46的螺帽相抵。通过紧固螺钉 46、快换垫圈45和垫圈47的配合将传动盘48固定到传动轴41上,能有效限制传动盘48的轴向攒动。快换垫圈45的使用使拆装时只要拧松紧固螺钉46即可将安装盘3卸下。The rotation positioning mechanism 4 also includes a locking member for locking the rotation of the transmission shaft 41 . In this embodiment, the locking member is a positioning pin 49. Specifically, a transmission disc 48 is fixed on the end of the transmission shaft 41, and the transmission disc 48 is provided with a transmission disc through hole 480. The positioning hole 10 is opposite to the through hole 480 ; the positioning pin 49 penetrates through the through hole 480 of the transmission disc and the positioning hole 10 in sequence to lock the transmission shaft 41 to the support 1 . Specifically, the transmission disc 48 is provided with a transmission disc through hole, and the transmission shaft 41 is perfectly fitted in the transmission disc through hole. The end of the transmission shaft 41 is provided with a fastening screw 46, the fastening screw 46 is fixed on the transmission shaft 41, and a quick-change washer 45 and a washer 47 are also provided between the nut of the fastening screw 46 and the transmission disc 48. One end of the washer 45 is abutted against the drive disc 48 , the second end of the quick-change washer 45 is abutted against the first end of the washer 47 , and the second end of the washer 47 is abutted against the nut of the fastening screw 46 . The drive disc 48 is fixed on the drive shaft 41 through the cooperation of the tightening screw 46, the quick-change washer 45 and the washer 47, which can effectively limit the axial movement of the drive disc 48. The use of the quick-change washer 45 enables the mounting plate 3 to be removed by simply loosening the fastening screws 46 during disassembly and assembly.

支座1用于支撑整个空压机装配装置,支座1包括轴承座11、安装底盘12及加强筋板13,轴承座11固定在所述安装底盘12的上方;旋转定位机构4转动安装在轴承座11上,加强筋板13分别与轴承座 11和安装底盘12焊接固定。加强筋13可以设置成三角板的形状支撑强度增加,其可以进一步增强轴承座11与安装底盘12之间的稳固性。三角形板的两个直角边分别与轴承座11和安装底盘12连接固定。安装底盘12上开设槽口,槽口用于将安装底盘12与工作台进行限位固定;槽口的数量可以设置成四个,四个槽口设置在安装底盘 12的底部的四角处,且槽口与工作台上的凸块能够相互配合,进而实现整个空压机装配装置与工作台之间的稳定限位固定。The support 1 is used to support the entire air compressor assembly device. The support 1 includes a bearing seat 11, an installation chassis 12 and a reinforcing rib plate 13. The bearing seat 11 is fixed above the installation chassis 12; the rotary positioning mechanism 4 is rotated and installed on the On the bearing seat 11 , the reinforcing rib plate 13 is welded and fixed to the bearing seat 11 and the mounting chassis 12 respectively. The reinforcing ribs 13 can be arranged in the shape of a triangular plate to increase the supporting strength, which can further enhance the stability between the bearing seat 11 and the mounting chassis 12 . The two right-angled sides of the triangular plate are respectively connected and fixed with the bearing seat 11 and the mounting chassis 12 . The installation chassis 12 is provided with notches, and the notches are used to limit and fix the installation chassis 12 and the workbench; The notch and the bump on the worktable can cooperate with each other, thereby realizing the stable limit fixation between the entire air compressor assembly device and the worktable.

轴承座11上设置有传动轴安装孔110,传动轴41通过轴承42转动安装在传动轴安装孔110内;轴承42的外圈与传动轴安装孔110过盈配合,轴承42的内圈与传动轴41过盈配合。轴承42的数量可以设置为多个,多个轴承42并排设置。The bearing seat 11 is provided with a transmission shaft installation hole 110, and the transmission shaft 41 is rotated and installed in the transmission shaft installation hole 110 through the bearing 42; the outer ring of the bearing 42 is in an interference fit with the transmission shaft installation hole 110, and the inner ring of the bearing 42 Shaft 41 has an interference fit. The number of the bearings 42 may be set in plural, and the plural bearings 42 are arranged side by side.

传动轴安装孔110内还设置有与轴承42的外圈相抵的限位凸台 112和弹性挡圈43,限位凸台112和弹性挡圈43分别设置在轴承42外圈的两侧以限制轴承42发生轴向攒动;传动轴41的外侧还套设有套筒44,套筒44的第一端与轴承42的内圈相抵套筒44的第二端与转动盘48相抵,套筒44用于限制轴承42的轴向攒动,同时套筒44也对转动盘48起到限制轴向攒动的作用。The transmission shaft mounting hole 110 is also provided with a limit boss 112 and an elastic retaining ring 43 that abut against the outer ring of the bearing 42. The limit boss 112 and the elastic retaining ring 43 are respectively arranged on both sides of the outer ring of the bearing 42 to limit The bearing 42 moves axially; the outer side of the transmission shaft 41 is also sleeved with a sleeve 44 , the first end of the sleeve 44 abuts against the inner ring of the bearing 42 and the second end of the sleeve 44 abuts against the rotating disk 48 , the sleeve 44 It is used to limit the axial slack of the bearing 42 , and at the same time, the sleeve 44 also acts to limit the axial slack of the rotating disk 48 .

安装盘3上设置有固定孔31,传动轴41与固定孔31过盈配合,传动轴41上设置有用于与安装盘3的第一端相抵的凸台,安装盘3通过垫圈47、快换垫圈45和紧固螺钉46与传动轴41固定连接,快换垫圈45与安装盘3的第二端相抵。The mounting plate 3 is provided with a fixing hole 31, the transmission shaft 41 is in an interference fit with the fixing hole 31, and the transmission shaft 41 is provided with a boss for abutting against the first end of the mounting plate 3. The mounting plate 3 passes through a washer 47, a quick changer The washer 45 and the tightening screw 46 are fixedly connected with the transmission shaft 41 , and the quick-change washer 45 abuts against the second end of the mounting plate 3 .

上述可转位快速夹紧装置的工作过程具体如下:The working process of the above indexable quick clamping device is as follows:

第一步是将空压机机匣部件7定位到安装盘3并夹紧;第二步是当空压机机匣部件7一侧气缸装配完成后调整转动盘48和定位插销 49至下一装配工位。The first step is to position the air compressor casing part 7 to the mounting plate 3 and clamp it; the second step is to adjust the rotating plate 48 and the positioning pin 49 to the next assembly after the cylinder on one side of the air compressor casing part 7 is assembled. Station.

具体如下:details as follows:

第一步:将空压机机匣部件7定位到安装盘3并夹紧。Step 1: Position the air compressor casing part 7 to the mounting plate 3 and clamp it.

1)拨动操作杆51将三个压盘56打开;1) Toggle the operating lever 51 to open the three pressure plates 56;

2)将空压机机匣部件7中后机匣上的三个孔与安装盘12上的三个定位销2对齐,完成装配定位;2) Align the three holes on the rear casing in the air compressor casing part 7 with the three positioning pins 2 on the mounting plate 12 to complete the assembly and positioning;

3)将操作杆51压下使三个压盘56同时压紧空压机机匣部件7,完成装配夹紧;3) Press down the operating rod 51 to make the three pressure plates 56 press the air compressor casing part 7 at the same time to complete the assembly and clamping;

4)进行空压机机匣部件7一侧气缸活塞的装配工作。4) Carry out the assembly work of the cylinder piston on the side of the air compressor casing part 7.

第二步:当空压机机匣部件7一侧气缸装配完成后调整转动盘48 和定位插销49至下一装配工位。Step 2: When the cylinder on one side of the air compressor casing part 7 is assembled, adjust the rotating plate 48 and the positioning pin 49 to the next assembly station.

1)当空压机一侧气缸装配完成后将定位插销49从轴承座11的定位孔112中拔出至转动盘48可以转动的位置;1) When the air cylinder on one side of the air compressor is assembled, pull out the positioning pin 49 from the positioning hole 112 of the bearing seat 11 to the position where the rotating plate 48 can rotate;

2)转动转动盘48使空压机机匣部件7至下一装配工位;2) Rotate the rotary disk 48 to move the air compressor casing part 7 to the next assembly station;

3)将定位插销49重新插入轴承座11的定位孔112中以完成装配工位的切换。3) Reinsert the positioning pins 49 into the positioning holes 112 of the bearing housing 11 to complete the switching of the assembly stations.

上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiments are preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited by the above-mentioned embodiments, and any other changes, modifications, and substitutions made without departing from the spirit and principle of the present utility model , combination and simplification, all should be equivalent replacement methods, which are all included in the protection scope of the present invention.

Claims (10)

1.一种可转位快速夹紧装置,其特征在于:1. an indexable quick clamping device is characterized in that: 包括支座、定位销、安装盘、旋转定位机构、快速夹紧机构及联动机构;Including support, positioning pin, mounting plate, rotary positioning mechanism, quick clamping mechanism and linkage mechanism; 所述安装盘固定在所述旋转定位机构的传动轴上,所述传动轴转动安装在所述支座上;The mounting plate is fixed on the transmission shaft of the rotation positioning mechanism, and the transmission shaft is rotatably mounted on the support; 所述定位销固定在所述安装盘上,所述定位销用于定位空压机机匣部件的装配工位;The locating pin is fixed on the mounting plate, and the locating pin is used for locating the assembly station of the air compressor casing part; 所述快速夹紧机构包括操作杆、连杆、短轴和长轴,所述操作杆通过所述短轴转动安装在所述安装盘上,且所述操作杆通过所述长轴与所述连杆转动连接;所述连杆上垂直设置有压盘连接杆,所述压盘连接杆上设置有用于夹紧空压机机匣部件的压盘;The quick clamping mechanism includes an operating rod, a connecting rod, a short shaft and a long shaft, the operating rod is rotatably mounted on the mounting plate through the short shaft, and the operating rod is connected with the long shaft through the long shaft. The connecting rod is connected in rotation; a pressure plate connecting rod is vertically arranged on the connecting rod, and a pressure plate used for clamping the casing parts of the air compressor is arranged on the pressure plate connecting rod; 所述联动机构包括联动架,所述联动架与所述安装盘滑动配合,所述联动架沿所述安装盘的轴向滑动;所述联动架上设置有沿所述安装盘径向方向延伸的导向滑槽,所述长轴滑动在所述导向滑槽内,且当所述长轴滑动到所述连杆的延长线上时,所述压盘压紧空压机机匣部件。The linkage mechanism includes a linkage frame, the linkage frame is slidably matched with the installation plate, and the linkage frame slides along the axial direction of the installation plate; the linkage frame is provided with a frame extending in the radial direction of the installation plate The guide chute, the long shaft slides in the guide chute, and when the long shaft slides on the extension line of the connecting rod, the pressure plate compresses the air compressor casing components. 2.根据权利要求1所述的一种可转位快速夹紧装置,其特征在于:2. A kind of indexable quick clamping device according to claim 1, is characterized in that: 所述连杆上垂直设置有导向杆,所述联动架上设置有与所述导向杆滑动配合的导向孔。A guide rod is vertically arranged on the connecting rod, and a guide hole slidingly matched with the guide rod is arranged on the linkage frame. 3.根据权利要求1所述的一种可转位快速夹紧装置,其特征在于:3. A kind of indexable quick clamping device according to claim 1, is characterized in that: 所述压盘通过微调螺钉固定到所述压盘连接杆上,所述压盘与所述微调螺钉球形连接,所述微调螺钉与所述压盘连接杆螺纹连接。The pressure plate is fixed to the pressure plate connecting rod by a fine adjustment screw, the pressure plate is spherically connected with the fine adjustment screw, and the fine adjustment screw is threadedly connected with the pressure plate connecting rod. 4.根据权利要求1所述的一种可转位快速夹紧装置,其特征在于:4. A kind of indexable quick clamping device according to claim 1, is characterized in that: 所述安装盘侧壁上设置有多个导轨,所述导轨通过螺钉固定到所述安装盘上,所述导轨上滑动设置有滚珠滑块,所述联动架的两端分别固定到各自对应的所述滚珠滑块上;A plurality of guide rails are arranged on the side wall of the installation plate, the guide rails are fixed to the installation plate by screws, ball sliders are slidably arranged on the guide rails, and the two ends of the linkage frame are respectively fixed to their corresponding on the ball slider; 所述联动架的端头均设置有燕尾头,所述滚珠滑块上设置有与所述燕尾头卯榫固定的燕尾槽。The ends of the linkage frame are all provided with dovetail heads, and the ball sliding block is provided with a dovetail groove fixed with the dovetail head mortise and tenon. 5.根据权利要求4所述的一种可转位快速夹紧装置,其特征在于:所述滚珠滑块的两侧均设置有所述燕尾槽,用以联动相邻的两个所述联动架。5 . The indexable quick clamping device according to claim 4 , wherein the dovetail grooves are provided on both sides of the ball slider to link two adjacent linkages. 6 . shelf. 6.根据权利要求1所述的一种可转位快速夹紧装置,其特征在于:所述旋转定位机构还包括用于锁定所述传动轴转动的锁紧件。6 . The indexable quick clamping device according to claim 1 , wherein the rotation positioning mechanism further comprises a locking member for locking the rotation of the transmission shaft. 7 . 7.根据权利要求6所述的一种可转位快速夹紧装置,其特征在于:所述传动轴的端头固定有传动盘,所述传动盘上设置有传动盘穿孔,所述支座上设置有若干与所述传动盘穿孔相对的定位孔;7 . The indexable quick clamping device according to claim 6 , wherein the end of the transmission shaft is fixed with a transmission disc, the transmission disc is provided with a transmission disc perforation, and the support There are several positioning holes opposite to the perforations of the drive disc; 所述锁紧件为定位插销,所述定位插销依次贯穿所述传动盘穿孔和所述定位孔以将所述传动轴锁定到所述支座上。The locking member is a positioning bolt, and the positioning bolt penetrates through the through hole of the transmission disc and the positioning hole in sequence to lock the transmission shaft to the support. 8.根据权利要求1所述的一种可转位快速夹紧装置,其特征在于:8. A kind of indexable quick clamping device according to claim 1 is characterized in that: 所述支座包括轴承座、安装底盘及加强筋板,所述轴承座固定在所述安装底盘的上方;The support includes a bearing seat, an installation chassis and a reinforcing rib plate, and the bearing seat is fixed above the installation chassis; 所述旋转定位机构转动安装在所述轴承座上,所述加强筋板分别与所述轴承座和所述安装底盘固定连接。The rotary positioning mechanism is rotatably mounted on the bearing seat, and the reinforcing rib plates are respectively fixedly connected with the bearing seat and the mounting chassis. 9.根据权利要求8所述的一种可转位快速夹紧装置,其特征在于:9. A kind of indexable quick clamping device according to claim 8, is characterized in that: 所述轴承座上设置有传动轴安装孔,所述传动轴通过轴承转动安装在所述传动轴安装孔内;The bearing seat is provided with a transmission shaft installation hole, and the transmission shaft is rotatably installed in the transmission shaft installation hole through a bearing; 所述轴承的外圈与所述传动轴安装孔过盈配合,所述轴承的内圈与所述传动轴过盈配合;The outer ring of the bearing is in interference fit with the transmission shaft mounting hole, and the inner ring of the bearing is in interference fit with the transmission shaft; 所述传动轴安装孔内还设置有与所述轴承的外圈相抵的限位凸台和弹性挡圈,所述限位凸台和所述弹性挡圈分别设置在所述轴承外圈的两侧以限制所述轴承发生轴向攒动;The transmission shaft mounting hole is also provided with a limit boss and an elastic retaining ring that abut against the outer ring of the bearing. side to limit axial shoveling of the bearing; 所述传动轴的外侧还套设有套筒,所述套筒与所述轴承的内圈相抵以限制所述轴承的轴向攒动。A sleeve is also sleeved on the outer side of the transmission shaft, and the sleeve is abutted against the inner ring of the bearing to limit the axial movement of the bearing. 10.根据权利要求1所述的一种可转位快速夹紧装置,其特征在于:10. A kind of indexable quick clamping device according to claim 1, is characterized in that: 所述安装盘上设置有固定孔,所述传动轴与所述固定孔过盈配合;The mounting plate is provided with a fixing hole, and the transmission shaft is in interference fit with the fixing hole; 所述传动轴上设置有用于与所述安装盘的第一端相抵的凸台,所述安装盘通过垫圈、快换垫圈和紧固螺钉与所述传动轴固定连接,所述快换垫圈与所述安装盘的第二端相抵。The drive shaft is provided with a boss for abutting against the first end of the mounting plate, the mounting plate is fixedly connected to the drive shaft through a washer, a quick-change washer and a tightening screw, and the quick-change washer is connected to the drive shaft. The second ends of the mounting discs abut against each other.
CN201921735426.6U 2019-10-16 2019-10-16 An indexable quick clamping device Expired - Fee Related CN211761055U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110640663A (en) * 2019-10-16 2020-01-03 华南理工大学 An indexable quick clamping device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110640663A (en) * 2019-10-16 2020-01-03 华南理工大学 An indexable quick clamping device
CN110640663B (en) * 2019-10-16 2024-09-17 华南理工大学 Indexable quick clamping device

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