CN211727083U - Welding ring device with high product qualification rate - Google Patents
Welding ring device with high product qualification rate Download PDFInfo
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- CN211727083U CN211727083U CN201922426204.2U CN201922426204U CN211727083U CN 211727083 U CN211727083 U CN 211727083U CN 201922426204 U CN201922426204 U CN 201922426204U CN 211727083 U CN211727083 U CN 211727083U
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- driving roller
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- 238000003466 welding Methods 0.000 title abstract description 38
- 238000012797 qualification Methods 0.000 title abstract description 9
- 230000001105 regulatory effect Effects 0.000 claims description 8
- 230000005611 electricity Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 description 11
- 239000002994 raw material Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 238000012545 processing Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Abstract
The utility model discloses a welding ring device with high product qualification rate, which comprises a supporting structure, a driving unit and a driving roller structure; a support structure: the supporting structure comprises an operating platform, supporting legs are arranged at four corners of the lower surface of the operating platform, anti-slip pads are arranged at the lower ends of the supporting legs, a bottom plate is arranged between the supporting legs, and a fixing plate is arranged on one side of the bottom plate; a drive unit: the driving unit comprises a servo motor, the servo motor is positioned on the lower surface of the operating platform, a first gear is arranged on an output shaft of the servo motor, the first gear is connected with a second gear through a chain, and a driving shaft is arranged on the second gear; the active roller structure: the driving roller structure comprises a driving roller body, a fixing ring is arranged on the driving roller body, and a limiting baffle is arranged below the fixing ring; the utility model discloses it is convenient to adjust, easy to operate, and the welding ring product qualification rate that produces is high.
Description
Technical Field
The utility model relates to a weld ring production technical field, specifically be a weld ring device that product percent of pass is high.
Background
At present, with the continuous promotion of industrial modernization in China and the continuous development of manufacturing industry, the processing capacity of manufacturing enterprises is greatly improved, the welding field is also rapidly developed, a welding ring is a welding tool, but in the production process of the welding ring, a defective welding ring is always a difficult problem troubling the production enterprises, the existing welding ring device is high in production efficiency, but the product percent of pass is always kept as it is, so that the waste of raw materials of the welding ring is caused, new processing is required, labor force and labor time are wasted, the production cost of the enterprises is increased, for some welding rings with high required precision, the existing production device cannot meet the requirements of the enterprises, and the problem is solved by the welding ring device with high product percent of pass.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to overcome current defect, provide a weld ring device that product percent of pass is high, adjust the convenience, easy to operate, simple structure is compact, and the produced weld ring product percent of pass is high, can effectually reduce the appearance of wastrel, can effectively solve the problem in the background art.
In order to achieve the above object, the utility model provides a following technical scheme: a welding ring device with high product qualification rate comprises a supporting structure, a driving unit and a driving roller structure;
a support structure: the supporting structure comprises an operating platform, supporting legs are arranged at four corners of the lower surface of the operating platform, anti-slip pads are arranged at the lower ends of the supporting legs, a bottom plate is arranged between the supporting legs, and a fixing plate is arranged on one side of the bottom plate;
a drive unit: the driving unit comprises a servo motor, the servo motor is positioned on the lower surface of the operating platform, a first gear is arranged on an output shaft of the servo motor, the first gear is connected with a second gear through a chain, and a driving shaft is arranged on the second gear;
the active roller structure: the driving roller structure comprises a driving roller body, a fixing ring is arranged on the driving roller body, a limiting baffle is arranged below the fixing ring, and a gap between the limiting baffle and the fixing ring is set as a limiting circular groove;
wherein: still include driven gyro wheel and control switch, control switch is located one side of moving the gyro wheel body, one side of control switch's upper surface is equipped with control switch, servo motor's input passes through the output of control switch electricity connection external power source.
Furthermore, the side specific surface of the driven roller is provided with an annular groove, the annular groove on the driven roller corresponds to the side surface of the driving roller body, and the driven roller can uniformly apply pressure to the raw material of the welding ring, so that the forming effect of the welding ring is ensured to be good, and the qualification rate of the welding ring product is improved.
Further, the upper surface spout of bottom plate is equipped with electric pole between the spout, and electric pole's flexible end is connected with the pivot balladeur train, and electric pole stiff end is connected with the fixed plate, electric pole's input passes through the output that the control switch electricity is connected external power source, can promote the pivot balladeur train through electric pole and remove, and then can adjust the distance between driven roller and the initiative gyro wheel body for it is convenient to adjust.
Further, operation platform's upper surface one side is equipped with the fixing base, is equipped with the regulating spindle on the fixing base, and the top of regulating spindle is equipped with the guide way, be equipped with the fastening handle on the side of fixing base, can fix the regulating spindle through the fastening handle, prevent to weld the ring raw materials and take place to remove in production.
Compared with the prior art, the beneficial effects of the utility model are that: this product qualification rate is high welds ring device has following benefit:
1. the utility model discloses on set up spacing circular slot, can restrict driven gyro wheel through spacing circular slot, prevent that initiative gyro wheel body and driven gyro wheel from taking place to rock at the during operation time for the welding ring precision that produces is higher, makes the feeding convenience more that welds the ring through the guide way, makes this device easier and feeder device mutually support.
2. The utility model discloses on set up the fastening handle, can fix the regulating spindle through the fastening handle, prevent to weld the ring raw materials and take place to remove in production, can fix the welding material in the course of working of welding the ring through solid fixed ring, guaranteed the shaping effect of welding the ring.
3. The utility model discloses on set up the pivot, can make driven gyro wheel rotate through the pivot to make driven gyro wheel and initiative gyro wheel structure mutually support the effect better, the utility model discloses it is convenient to adjust, easy to operate, simple structure is compact, and the welding ring product percent of pass that produces is high, can effectual reduction wastrel the appearance.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic side view of the present invention.
In the figure: 1 driven roller, 2 pivot, 3 bearing structure, 31 operation platform, 32 supporting legs, 33 bottom plates, 34 slipmats, 4 fixed plates, 5 fixing bases, 6 fastening handles, 7 regulating shafts, 8 control switches, 9 drive units, 91 first gear, 92 servo motor, 93 chains, 94 second gear, 95 driving shafts, 10 driving roller structures, 101 limit baffle, 102 fixed rings, 103 limit circular grooves, 104 driving roller bodies, 11 guide grooves, 12 pivot carriages, 13 sliding grooves and 14 electric rods.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example one
Referring to fig. 1-2, the present invention provides a technical solution: a welding ring device with high product qualification rate comprises a supporting structure 3, a driving unit 9 and a driving roller structure 10;
the support structure 3: the supporting structure 3 comprises an operating platform 31, supporting legs 32 are arranged at four corners of the lower surface of the operating platform 31, anti-slip pads 34 are arranged at the lower ends of the supporting legs 32, a bottom plate 33 is arranged between the supporting legs 32, a fixing plate 4 is arranged on one side of the bottom plate 33, a sliding chute 13 is arranged on the upper surface of the bottom plate 33, an electric rod 14 is arranged between the sliding chutes 13, a telescopic end of the electric rod 14 is connected with a rotating shaft sliding frame 12, a fixed end of the electric rod 14 is connected with the fixing plate 4, an input end of the electric rod 14 is electrically connected with an output end of an external power supply through a control switch 8, the rotating shaft sliding frame 12 can be pushed to move through the electric rod;
the drive unit 9: the driving unit 9 comprises a servo motor 92, the servo motor 92 is located on the lower surface of the operating platform 31, a first gear 91 is arranged on an output shaft of the servo motor 92, the first gear 91 is connected with a second gear 94 through a chain 93, a driving shaft 95 is arranged on the second gear 94, the servo motor 92 drives the first gear 91 to rotate, the first gear 91 drives the second gear 94 to rotate through the chain 93, and then the second gear 94 drives the driving roller body 104 through the driving shaft 95;
the driving roller structure 10: the driving roller structure 10 comprises a driving roller body 104, a fixing ring 102 is arranged on the driving roller body 104, welding materials can be fixed in the processing process of welding rings through the fixing ring 102, the forming effect of the welding rings is guaranteed, a limiting baffle 101 is arranged below the fixing ring 102, a gap between the limiting baffle 101 and the fixing ring 102 is set to be a limiting circular groove 103, the driven roller 1 can be limited through the limiting circular groove 103, the driving roller body 104 and the driven roller 1 are prevented from shaking in working hours, and the precision of the produced welding rings is higher;
wherein: the welding ring forming device further comprises a driven roller 1 and a control switch 8, the control switch 8 is located on one side of the movable roller body 104, the control switch 8 is arranged on one side of the upper surface of the control switch 8, the input end of a servo motor 92 is electrically connected with the output end of an external power supply through the control switch 8, an annular groove is formed in the specific surface of the side of the driven roller 1, the annular groove in the driven roller 1 corresponds to the side surface of the driving roller body 104, the driven roller 1 can uniformly apply pressure to a welding ring raw material, so that good welding ring forming effect is guaranteed, the qualification rate of a welding ring product is improved, a fixed seat 5 is arranged on one side of the upper surface of the operating platform 31, an adjusting shaft 7 is arranged on the fixed seat 5, a guide groove 11 is formed in the top end of the adjusting shaft 7, feeding of the welding ring is more convenient through the guide groove 11, the welding ring forming device, can fix regulating spindle 7 through fastening handle 6, prevent to weld the ring raw materials and take place to remove in production, can make driven gyro wheel 1 rotate through pivot 2 to make driven gyro wheel 1 better with initiative gyro wheel structure 10 effect of mutually supporting, the utility model discloses it is convenient to adjust, easy to operate, simple structure is compact, and the welding ring product percent of pass that produces is high, can effectually reduce the appearance of wastrel.
When in use: the feeding of the welding ring is more convenient through the guide groove 11, so that the device is more easily matched with a feeder device, the servo motor 92 is started through the control switch 8, the servo motor 92 drives the first gear 91 to rotate, the first gear 91 drives the second gear 94 to rotate through the chain 93, the second gear 94 drives the driving roller body 104 through the driving shaft 95, the control switch 8 controls the electric rod 14, the telescopic end of the electric rod 14 pushes the rotating shaft carriage 12, and then drive driven roller 1 and compress tightly the welding ring raw materials between initiative gyro wheel body 104 and the driven roller 1, initiative gyro wheel body 104 and driven roller 1 mutually support, drive and weld the ring raw materials and surround initiative gyro wheel body 104 winding, initiative gyro wheel body 104 rotates a week, accomplishes the shaping of welding the ring, and electronic pole 14 drives through pivot balladeur train 12 and drives driven roller 1 and retract, will process the welding ring that is good and take out.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The utility model provides a ring device that welds that product percent of pass is high which characterized in that: comprises a supporting structure, a driving unit and a driving roller structure;
a support structure: the supporting structure comprises an operating platform, supporting legs are arranged at four corners of the lower surface of the operating platform, anti-slip pads are arranged at the lower ends of the supporting legs, a bottom plate is arranged between the supporting legs, and a fixing plate is arranged on one side of the bottom plate;
a drive unit: the driving unit comprises a servo motor, the servo motor is positioned on the lower surface of the operating platform, a first gear is arranged on an output shaft of the servo motor, the first gear is connected with a second gear through a chain, and a driving shaft is arranged on the second gear;
the active roller structure: the driving roller structure comprises a driving roller body, a fixing ring is arranged on the driving roller body, a limiting baffle is arranged below the fixing ring, and a gap between the limiting baffle and the fixing ring is set as a limiting circular groove;
wherein: still include driven gyro wheel and control switch, control switch is located one side of moving the gyro wheel body, one side of control switch's upper surface is equipped with control switch, servo motor's input passes through the output of control switch electricity connection external power source.
2. The weld-ring apparatus of claim 1, wherein: the side specific surface of the driven roller is provided with an annular groove, and the annular groove on the driven roller corresponds to the side surface of the driving roller body.
3. The weld-ring apparatus of claim 1, wherein: the upper surface spout of bottom plate is equipped with electronic pole between the spout, and electronic pole's flexible end is connected with the pivot balladeur train, and electronic pole stiff end is connected with the fixed plate, the output of external power source is connected through control switch electricity to electronic pole's input.
4. The weld-ring apparatus of claim 1, wherein: operating platform's upper surface one side is equipped with the fixing base, is equipped with the regulating spindle on the fixing base, and the top of regulating spindle is equipped with the guide way, be equipped with the fastening handle on the side of fixing base.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201922426204.2U CN211727083U (en) | 2019-12-30 | 2019-12-30 | Welding ring device with high product qualification rate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201922426204.2U CN211727083U (en) | 2019-12-30 | 2019-12-30 | Welding ring device with high product qualification rate |
Publications (1)
Publication Number | Publication Date |
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CN211727083U true CN211727083U (en) | 2020-10-23 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201922426204.2U Active CN211727083U (en) | 2019-12-30 | 2019-12-30 | Welding ring device with high product qualification rate |
Country Status (1)
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CN (1) | CN211727083U (en) |
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2019
- 2019-12-30 CN CN201922426204.2U patent/CN211727083U/en active Active
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A welding ring device with high product qualification rate Effective date of registration: 20231212 Granted publication date: 20201023 Pledgee: Postal Savings Bank of China Co.,Ltd. Xinxiang Branch Pledgor: XINXIANG QIXING WELDING MATERIAL Co.,Ltd. Registration number: Y2023980070960 |
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PE01 | Entry into force of the registration of the contract for pledge of patent right |