CN211718465U - Full-automatic detection device of generator - Google Patents
Full-automatic detection device of generator Download PDFInfo
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- CN211718465U CN211718465U CN201921848992.8U CN201921848992U CN211718465U CN 211718465 U CN211718465 U CN 211718465U CN 201921848992 U CN201921848992 U CN 201921848992U CN 211718465 U CN211718465 U CN 211718465U
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Abstract
The utility model discloses a full-automatic detection device of a generator, which comprises a servo motor; the connector is in a circular truncated cone shape, and the bottom end of the connector is fixedly connected with a power output shaft of the servo motor; the circulating type chute is arranged on one side of the connector; the detection seat is arranged on the circulating type slide rail in a sliding manner; and the circulating motion unit is arranged at the circulating slide rail and used for pushing the detection seat to move on the circulating slide rail. The utility model discloses set up the detection assembly line into circulating to the setting is in one side of servo motor (connector), reduces the requirement on the mill's workshop length direction, simultaneously owing to set up behind one side, and feeding and ejection of compact are a direction, and two workmans can accomplish detection operation, do not need a plurality of workmans to operate.
Description
Technical Field
The utility model relates to a generator manufacturing field, concretely relates to full automatic checkout device of generator.
Background
The generator is used as mechanical equipment for converting kinetic energy into electric energy, and is widely applied. The engine needs to detect the stability of power generation after the assembly is completed, the whole process needs a detection device and a display device, the detection device is used for fixing the engine and applying rotary power to the engine, and the display device displays information such as current and voltage generated by the engine.
The detection device is generally divided into three types, namely full-manual, semi-automatic and full-automatic, the full-manual efficiency is lower, the semi-automatic efficiency is improved compared with the full-manual efficiency, but the efficiency is still not high, and the full-automatic detection efficiency is highest. Conventional full automatic checkout device adopts the mode of assembly line, and feeding and the ejection of compact is located not equidirectional, and this kind of equipment takes up an area of great, and feeding and ejection of compact are not located same direction simultaneously, need a plurality of workman to operate.
SUMMERY OF THE UTILITY MODEL
In view of the above-mentioned defect of prior art, the utility model aims at providing a full automatic checkout device of generator, equipment occupation of land is less relatively, and required operation workman number is less.
The purpose of the utility model is realized through such technical scheme:
the full-automatic detection device of the generator comprises,
a servo motor;
the connector is in a circular truncated cone shape, and the bottom end of the connector is fixedly connected with a power output shaft of the servo motor;
the circulating type chute is arranged on one side of the connector;
the detection seat is arranged on the circulating type slide rail in a sliding manner;
and the circulating motion unit is arranged at the circulating slide rail and used for pushing the detection seat to move on the circulating slide rail.
Further, the circulating type chute includes,
a turning section in the shape of an arc;
the first guide section and the second guide section are in smooth transition with two ends of the rotation section respectively;
one end of the leading-in section is respectively communicated with the first leading-in section and the second leading-in section; the leading-in section is opposite to the connector;
and the guide block is arranged in the guide-in section and used for guiding the motion direction of the detection seat.
Further, the detection seat comprises a detection seat body,
the base is arranged on one side of the connector; the base is provided with a sliding groove which is communicated with the guide section;
the bottom of the placing seat is provided with two spherical bulges, and the spherical bulge can be positioned in the sliding groove or the circulating sliding groove; the upper part is provided with a concave surface for clamping the generator;
and the fastening seat is arranged right above the base through the first electric cylinder.
Furthermore, two side surfaces of the placing seat are respectively provided with a top projection, and the two top projections are arranged in a 180-degree mirror image manner;
the cyclic motion unit includes a cyclic motion unit including,
the rotary unit is arranged in the center of the rotary section and pushes the placing seat entering the rotary section to move along the rotary section;
the leading-in unit is arranged on the outer side of the first guide section, pushes the placing seat to enter the leading-in section from the rotary section and then enters the sliding groove;
the leading-out unit is arranged on the outer side of the second guide section and used for pushing the placing seat to enter the leading-in section from the sliding groove and then enter the rotating section;
and the guide unit is arranged on one side of the guide-in section and controls the rotation of the guide block.
Further, the swing unit includes a swing unit including,
the variable frequency motor is positioned at the circle center of the rotary section;
one end of each of the pushing rods is fixedly connected with the rotating shaft of the variable frequency motor, and the other end of each of the pushing rods is provided with a baffle for pushing the top protrusion.
Further, the importing unit includes,
the second electric cylinder is arranged on the outer side of the first guide section;
and the third electric cylinder is vertically arranged with the second electric cylinder, and the movable end of the third electric cylinder is provided with a pushing plate for pushing the top projection.
Further, the leading-out unit and the leading-in unit are identical in structure and are arranged in a 180-degree mirror image mode.
Further, the guide unit includes a fourth electric cylinder;
one end of the guide block is hinged with the bottom of the guide-in section, and the other end of the guide block is hinged with the fourth electric cylinder.
Due to the adoption of the technical scheme, the utility model discloses following advantage has:
the detection assembly line is set to be circulating, the detection assembly line is arranged on one side of the servo motor (connector), the requirement for the length direction of a factory workshop is reduced, meanwhile, due to the fact that the detection assembly line is arranged on one side, feeding and discharging are in one direction, two workers can complete detection operation, and a plurality of workers do not need to operate.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
The drawings of the utility model are as follows:
fig. 1 is a schematic structural diagram of a full-automatic detection device of a generator.
FIG. 2 is a schematic sectional view of A-A in FIG. 1.
FIG. 3 is a schematic sectional view of B-B in FIG. 1.
Fig. 4 is an enlarged schematic view of the structure at C in fig. 1.
Fig. 5 is a schematic sectional view of D-D in fig. 4.
In the figure: 1. a servo motor; 2. a connector; 31. a turning section; 32. a first guide section; 33. a second guide section; 34. a lead-in section; 35. a guide block; 41. a base; 42. a placing seat; 421. carrying out top convex; 422. a spherical bulge; 43. a fastening seat; 44. a first electric cylinder; 511. a variable frequency motor; 512. a push rod; 513. a baffle plate; 521. a second electric cylinder; 522. a third electric cylinder; 523. a push plate; 541. a fourth electric cylinder; 6. a push rod.
Detailed Description
The present invention will be further explained with reference to the drawings and examples.
Example (b): the servo motor 1 used in the present embodiment adopts a 130-series servo motor 1 of a sub-large brand; the first electric cylinder 44, the second electric cylinder 521, the third electric cylinder 522 and the fourth electric cylinder 541 are made of Sqeldt brand model MXQ 6-10.
As shown in fig. 1 to 5, the full automatic detection device for the generator comprises,
a servo motor 1;
the connector 2 is in a circular truncated cone shape, and the bottom end of the connector is fixedly connected with a power output shaft of the servo motor 1;
the circulating type chute is arranged on one side of the connector 2;
the detection seat is arranged on the circulating type slide rail in a sliding manner;
and the circulating motion unit is arranged at the circulating slide rail and used for pushing the detection seat to move on the circulating slide rail.
The detection assembly line is set to be circulating, the detection assembly line is arranged on one side of the servo motor 1 (the connector 2), the requirement for the length direction of a factory workshop is reduced, meanwhile, due to the fact that the detection assembly line is arranged on one side, feeding and discharging are in one direction, a worker can complete feeding and discharging operations, and a plurality of workers are not needed to operate.
In this embodiment, the circulating type chute includes,
a turning section 31 formed in a circular arc shape;
a first guide section 32 and a second guide section 33, which are respectively in smooth transition with two ends of the turning section 31;
an introduction section 34 having one end communicating with the first introduction section 34 and the second introduction section 34, respectively; the lead-in section 34 is opposite to the connector 2;
and a guide block 35 disposed in the introduction section 34 for guiding the movement direction of the test socket.
Since the servo motor 1 and the connector 2 are in an immovable state and the detection of the generator needs to be arranged coaxially with the servo motor 1, the lead-in section 34 and the first and second lead-in sections 32 and 33 are provided and the turning section 31 is provided for the whole cycle.
In this embodiment, the detecting seat comprises,
a base 41 disposed at one side of the connection head 2; a sliding groove is arranged on the base 41 and is communicated with the guide section;
the placing seat 42 is provided with two spherical bulges 422 at the bottom, and the spherical bulge can be positioned in the sliding groove or the circulating sliding groove; the upper part is provided with a concave surface for clamping the generator;
the fastening base 43 is provided directly above the base 41 by a first electric cylinder 44.
The base 41 is arranged to adapt to different motor gears, so that the placing seat 42 is convenient to replace; in order to ensure that the placing seat 42 can smoothly run in the circulating type chute, a spherical bulge is arranged at the bottom for guiding.
In this embodiment, two side surfaces of the placing seat 42 are both provided with top protrusions 421, and the two top protrusions 421 are arranged in a 180-degree mirror image manner;
the cyclic motion unit includes a cyclic motion unit including,
the rotary unit is arranged in the center of the rotary section 31 and pushes the placing seat 42 entering the rotary section 31 to move along the rotary section 31;
the leading-in unit is arranged at the outer side of the first guide section 32 and pushes the placing seat 42 to enter the leading-in section 34 from the rotary section 31 and then enter the sliding groove;
a guiding-out unit arranged outside the second guiding section 33 and pushing the placing seat 42 to enter the guiding-in section 34 from the sliding groove and then enter the revolving section 31;
and a guide unit disposed at one side of the introduction section 34 and controlling the rotation of the guide block 35.
When the pushing mode of the present embodiment is adopted to move the placing seat 42, the top protrusion 421 is arranged to facilitate the circular motion unit to perform positioning and apply pushing force.
And corresponding pushing structures are arranged according to different sections of the sliding groove.
In this embodiment, the revolving unit includes,
the variable frequency motor 511 is positioned at the center of the circle of the rotary section 31;
one end of each of the push rods 512 is fixedly connected with the rotating shaft of the variable frequency motor 511, and the other end thereof is provided with a baffle 513 for pushing the top protrusion 421.
The driving mode of the variable frequency motor 511 is adopted for the sake of simple structure.
In this embodiment, the importing unit includes,
a second electric cylinder 521 provided outside the first guide section 32;
the third electric cylinder 522 is vertically arranged with the second electric cylinder 521, and a pushing plate 523 for pushing the top projection 421 is arranged on the movable end thereof.
The horizontal direction movement of the placing base 42 is pushed by the second electric cylinder 521, and the purpose of the third electric cylinder 522 is to make the push plate always contact with the top projection 421 of the placing base 42.
In this embodiment, the leading-out unit and the leading-in unit have the same structure and are arranged in a 180-degree mirror image manner.
In this embodiment, the guide unit includes a fourth electric cylinder 541;
one end of the guide block 35 is hinged with the bottom of the lead-in section 34, and the other end is hinged with the fourth electric cylinder 541.
The guide block 35 is rotated about a hinge with the introduction section 34 by the operation of the fourth electric cylinder 541, thereby controlling the communication and closing of the introduction section 34 with the first and second guide sections 32 and 33. In particular by means of a push rod 6 as shown in fig. 5.
The present embodiment is operated such that the worker stands on the revolving section 31, places the generator on the placing seat 42, starts the inverter motor 511, and the inverter motor 511 pushes the placing seat 42 into the first guide section 32, at which time the second electric cylinder 521 located outside the first guide section 32 is extended, and at the same time the third electric cylinder 522 is extended along with the extension of the second electric cylinder 521, keeping the pushing plate 523 in contact with the crown 421. At the same time, the fourth cylinder 541 is extended to communicate the first guide section 32 with the introduction section 34.
Finally, the placing base 42 is put on the base 41, the first electric cylinder 44 is extended, and the fastening base 43 and the placing base 42 fix the generator. Another worker communicates the generator wire with the display device. The servo motor 1 is started to drive the generator to rotate, and a worker observes and records power generation data.
After the recording is completed, the second electric cylinder 521 located on the second guide section 33 side starts to extend, the third electric cylinder 522 is shortened, and the fourth electric cylinder 541 is shortened, and the guide block 35 connects the introduction section 34 and the second guide section 33. Finally, the seat 42 is placed in the turning section 31, and a detection process is completed.
Such detection requires only two people to complete the detection in a pipeline.
Finally, the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions, and all of them should be covered by the scope of the claims of the present invention.
Claims (8)
1. The full-automatic detection device of the generator is characterized by comprising,
a servo motor;
the connector is in a circular truncated cone shape, and the bottom end of the connector is fixedly connected with a power output shaft of the servo motor;
the circulating type chute is arranged on one side of the connector;
the detection seat is arranged on the circulating type slide rail in a sliding manner;
and the circulating motion unit is arranged at the circulating slide rail and used for pushing the detection seat to move on the circulating slide rail.
2. The full-automatic generator detection device according to claim 1, wherein the circulation-type chute comprises,
a turning section in the shape of an arc;
the first guide section and the second guide section are in smooth transition with two ends of the rotation section respectively;
one end of the leading-in section is respectively communicated with the first leading-in section and the second leading-in section; the leading-in section is opposite to the connector;
and the guide block is arranged in the guide-in section and used for guiding the motion direction of the detection seat.
3. The full automatic generator detection device according to claim 2, wherein the detection seat comprises,
the base is arranged on one side of the connector; the base is provided with a sliding groove which is communicated with the guide section;
the bottom of the placing seat is provided with two spherical bulges, and the spherical bulge can be positioned in the sliding groove or the circulating sliding groove; the upper part is provided with a concave surface for clamping the generator;
and the fastening seat is arranged right above the base through the first electric cylinder.
4. The full-automatic generator detection device according to claim 3, wherein two lateral surfaces of the placing seat are provided with top protrusions, and the two top protrusions are arranged in a 180-degree mirror image manner;
the cyclic motion unit includes a cyclic motion unit including,
the rotary unit is arranged in the center of the rotary section and pushes the placing seat entering the rotary section to move along the rotary section;
the leading-in unit is arranged on the outer side of the first guide section, pushes the placing seat to enter the leading-in section from the rotary section and then enters the sliding groove;
the leading-out unit is arranged on the outer side of the second guide section and used for pushing the placing seat to enter the leading-in section from the sliding groove and then enter the rotating section;
and the guide unit is arranged on one side of the guide-in section and controls the rotation of the guide block.
5. The full-automatic generator detection device according to claim 4, wherein the rotation unit comprises,
the variable frequency motor is positioned at the circle center of the rotary section;
one end of each of the pushing rods is fixedly connected with the rotating shaft of the variable frequency motor, and the other end of each of the pushing rods is provided with a baffle for pushing the top protrusion.
6. The full-automatic generator detection device according to claim 4, wherein the leading-in unit comprises,
the second electric cylinder is arranged on the outer side of the first guide section;
and the third electric cylinder is vertically arranged with the second electric cylinder, and the movable end of the third electric cylinder is provided with a pushing plate for pushing the top projection.
7. The full-automatic generator detection device according to claim 6, wherein the leading-out unit and the leading-in unit are identical in structure and are arranged in a 180-degree mirror image mode.
8. The full-automatic detection device for the generator according to claim 4, wherein the guiding unit comprises a fourth electric cylinder;
one end of the guide block is hinged with the bottom of the guide-in section, and the other end of the guide block is hinged with the fourth electric cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921848992.8U CN211718465U (en) | 2019-10-30 | 2019-10-30 | Full-automatic detection device of generator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921848992.8U CN211718465U (en) | 2019-10-30 | 2019-10-30 | Full-automatic detection device of generator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211718465U true CN211718465U (en) | 2020-10-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921848992.8U Active CN211718465U (en) | 2019-10-30 | 2019-10-30 | Full-automatic detection device of generator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211718465U (en) |
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2019
- 2019-10-30 CN CN201921848992.8U patent/CN211718465U/en active Active
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