CN110365176A - A kind of rotor assembly equipment of 550 direct current generator - Google Patents
A kind of rotor assembly equipment of 550 direct current generator Download PDFInfo
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- CN110365176A CN110365176A CN201910737355.1A CN201910737355A CN110365176A CN 110365176 A CN110365176 A CN 110365176A CN 201910737355 A CN201910737355 A CN 201910737355A CN 110365176 A CN110365176 A CN 110365176A
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- rotor
- fixed frame
- station
- gasket
- folder
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
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- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Automatic Assembly (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a kind of rotor assembly equipments of 550 direct current generators, including rack, are equipped with following component on the rack: for transmitting the rotor transmission belt of rotor；It is connect with rotor transmission belt output end and is used to be horizontally arranged the rotor clamper of rotor；4 for carrying out the dress pad mechanism for being packed into gasket to rotor；1 for being packed into the dress felt mechanism of felt piece to rotor；Detect whether to rotor the gasket testing agency of installation gasket；For clamping the rotor of corresponding position and being sent to the first rotor manipulator mechanism of next station；For that can clamp the rotor of corresponding position and be sent to the second rotor manipulator mechanism of next station；For placing the rejected product channel of rejected product；Lower section and lower finished product transmission belt in parallel set on rotor transmission belt；For rotor to be put into the lower finished product manipulator mechanism in lower finished product transmission belt or rejected product channel；The present invention improves working efficiency and reduces cost of labor.
Description
Technical field
The present invention relates to a kind of technical field of direct current generator assembling equipment, specially a kind of rotor of 550 direct current generators
Assembly equipment.
Background technique
With the continuous improvement of cost of labor in production, enterprise is to get over to the control of cost of labor and the raising of production efficiency
More pay attention to, especially some improvement saving to manufacture scene.Previous human resources are abundant, and technical level is limited to result in life
Produce the low of efficiency, personnel's waste.It is previous by manpower but with the shortage of the rapid development of entire economy and human resources
Processing method has not adapted to the development in epoch completely.
It especially in entire electromechanics trade, is saved peopleization and automates gesture must in entire micro machine industry field
Capable, miniature DC motor is a seed type of micro machine, it refers to that output or input are the rotating electric machine of direct current energy, can be divided
For specific type of electric machine, electromagnetic motor and permanent magnet motor.Permanent magnet motor performance characteristics are: starting torque is larger, machine
Tool characteristic is hard, and rotation speed change is little when load changes, and is suitable for small power DC and drives, such as electronic toy, electric tool, sound
Ring equipment, car electrics etc..Since it is simple to manufacture, cost is small therefore application range is very extensive.Rotor is especially assembled to electricity
It needs that felt and gasket are installed on rotor before machine casing, but eventually leads to work effect generally by man-made assembly at present
Rate is low, and is easy error when manual assembly and is frequently found not install gasket, and the later period is caused to need to do over again, final to reduce work effect
Rate.
Summary of the invention
The purpose of the present invention is to provide a kind of rotor assembly equipment of direct current generator, with overcome work on hand low efficiency,
The problem of being easy error.
To achieve the above object, the invention provides the following technical scheme: a kind of rotor assembly equipment of direct current generator, including
Rack is equipped with following component on the rack:
For transmitting the rotor transmission belt of rotor, be equipped with driving rotor transmission belt work in the side of rotor transmission belt first is driven
Dynamic motor；
The rotor clamper of rotor is connect and is used to be horizontally arranged with rotor transmission belt output end, and the rotor clamper is equipped with 6
Station rotor folder；It is from left to right the first station rotor folder, second station rotor folder, 3rd station rotor folder, the 4th work respectively
Position rotor folder, the 5th station rotor folder, the 6th station rotor folder；
4 for carrying out the dress pad mechanism for being packed into gasket to rotor；4 dresses pad mechanism is located at the first station and turns
The rear end of sub-folder, the front end of 3rd station rotor folder and the 5th station rotor folder and the 4th station rotor folder；
1 for being packed into the dress felt mechanism of felt piece to rotor；After the dress felt mechanism is located at second station rotor folder
End；
Detect whether to rotor the gasket testing agency of installation gasket；The gasket testing agency is located at the 6th station rotor
The rear end of folder；
For that can be moved between rotor transmission belt, the first station rotor folder, second station rotor folder, 3rd station rotor folder
To clamp the rotor of corresponding position and be sent to the first rotor manipulator mechanism of next station；
For that can press from both sides in 3rd station rotor, the 4th station rotor folder, the 5th station rotor press from both sides and the 6th station rotor presss from both sides it
Between move to clamp the rotor of corresponding position and be sent to the second rotor manipulator mechanism of next station；
For placing the rejected product channel of rejected product；
Lower section and lower finished product transmission belt in parallel set on rotor transmission belt；The lower finished product transmission belt side is equipped with driving
Lower finished product transmission belt work carries out the second driving motor of transmission rotor；
For by the second rotor manipulator mechanism conveying come and detected after the completion of rotor be put into lower finished product transmission belt or
The lower finished product manipulator mechanism in rejected product channel.
The rotor clamper includes the first fixed frame being fixed on the rack, the station rotor for operating easily,
Folder is arranged at intervals on the first fixed frame, in the front end of the 6th station rotor folder is equipped with that the rotor of the position can be pressed into and be padded
First driving cylinder of piece testing agency, is connected on the piston rod of the first driving cylinder for one of axis to rotor
The the first guide-localization casing protruded into.
For operating easily, the dress pad mechanism include the second fixed frame being fixed on the rack, third fixed frame with
And the gasket vibrating disk for placing gasket, output and the gasket transmission channel on the second fixed frame of the gasket vibrating disk connect
It connecing, the first erecting bed is equipped in third fixed frame, first erecting bed is connected to the output of the gasket transmission channel,
The gasket push-in pad that first erecting bed is equipped with said spacer mounting bores and the output conveying of the gasket transmission channel can come
Second driving cylinder of piece mounting hole is hinged with the second erecting bed, second peace by first rotating shaft in third fixed frame
Gasket clamping fixture seat is slidably connected on dress platform, the gasket that can clamp gasket out of said spacer mounting bores is equipped on gasket clamping fixture seat
Fixture is additionally provided with after actuator pad plate clamp can be moved vertically on gasket clamping fixture seat and extend into the folder in said spacer mounting bores
Tool driving cylinder is equipped with the third that actuator pad plate clamp seat can move up and down in the top of the second erecting bed and drives cylinder,
The side of third fixed frame is fixed with piston connecting pin and the second erecting bed side can hingedly drive the second erecting bed around the
The rotor that one shaft can press from both sides after rotating 90 degree of end rotation of final actuator pad plate clamp with station rotor be aligned and will pad
4 wheel driven in piece indentation armature spindle is taken offence cylinder.
The dress felt mechanism includes the 4th fixed frame being fixed on the rack for operating easily, in the 4th fixed frame
It is equipped with felt winder and the 5th driving cylinder, being equipped with above the 4th fixed frame can move horizontally on the 4th fixed frame
Pressing block, the head of the pressing block is equipped with the felt punching tool that felt can be pressed into rotor, the 5th driving cylinder
Positioned at felt punching tool rear end and connect with pressing block, the 4th fixed frame front end be equipped with for run through felt punching tool
Guide pad, be equipped with below the 4th fixed frame and be located at below guide pad and can pull automatically the felt on felt winder
Felt retaining mechanism, the felt retaining mechanism include the rotary electric machine set on side, and the rotary electric machine is fixed on first
On connecting plate, first connecting plate is connect with guide pad, and first connecting plate is equipped with the first position-limited rack, the first position-limited rack
Side is rotatably connected to third gear, and the output of the rotary electric machine is connected with the 4th gear being placed in rotary electric machine, described
4th gear is engaged with third gear for clamping felt.
The gasket testing agency includes the 11st fixed frame being fixed on the rack for operating easily, the 11st
Fixed frame is equipped with the 12nd fixed frame, can press from both sides with the 6th station rotor when being equipped with and moving horizontally on the 12nd fixed frame
Rotor on shaft cooperation detection compression bar, on the 12nd fixed frame be equipped with driving detection compression bar move horizontally the tenth drive
Take offence cylinder, be connected on the piston rod of the tenth driving cylinder can on the 12nd fixed frame horizontal sliding L-type sliding block,
The detection compression bar is fixed on L-type sliding block.
The second rotor manipulator mechanism and the first rotor manipulator mechanism include being fixed on machine for operating easily,
The 8th fixed frame on frame, is fixed with the 9th fixed frame on the 8th fixed frame, and level slidably connects on the 9th fixed frame
The 8th driving cylinder that tenth fixed frame and ten fixed frames of driving move horizontally, vertical sliding motion connection is organic on the tenth fixed frame
The 9th driving cylinder that tool hand mounting rack and driving manipulator mounting rack vertically move, on the first rotor manipulator mechanism
Interval is equipped with 3 the first rotor mechanical clamps on manipulator mounting rack, the manipulator installation on the second rotor manipulator mechanism
Interval is equipped with 4 the second rotor mechanical clamps on frame.
The lower finished product manipulator mechanism includes the 5th fixed frame being fixed on the rack for operating easily, the 5th
It is equipped with the 6th driving cylinder above fixed frame and is connect with the 6th driving cylinder and can carry out moving up and down on the 5th fixed frame
The 7th dynamic fixed frame is equipped with the first rotate gear in the 7th fixed frame, is equipped with and first in the side of the 7th fixed frame
The rack gear that rotate gear is engaged and can be vertically moved, the rack gear are connect by the L-type fixed plate of side with the 7th fixed frame
Limit is additionally provided with the 7th driving cylinder that drive rack vertically moves in the 7th fixed frame side above the 7th fixed frame,
The gear shaft of first rotate gear is connected with mounting plate after running through the 7th fixed frame front end, is equipped with and opens in the front end of mounting plate
Mouth presss from both sides towards the 6th station rotor and can clamp the Horizontal clamp of the rotor on the 6th station rotor folder, the 7th driving cylinder
After drive rack vertically moves, drive the rotation of the first rotate gear come controlled level fixture from it is horizontally disposed become vertical equipment after
Rejected product is sent into the rejected product channel of lower section.
More than two fixture blocks, phase are equipped in the rotor transmission belt and lower finished product transmission belt for operating easily,
Adjacent two fixture blocks cooperation is for placing the rotor clip slot an of rotor.
Compared with prior art, the rotor assembly equipment for 550 direct current generator of one kind that the present invention obtains realizes automation behaviour
Make, finally reduce cost of labor, improves working efficiency and error rate.
Detailed description of the invention:
It in order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, below will be to embodiment or existing skill
Attached drawing needed in art description is briefly described, it should be apparent that, the accompanying drawings in the following description is only the present invention
Some embodiments for those of ordinary skill in the art without creative efforts, can also basis
These attached drawings obtain other attached drawings.
Fig. 1 is a kind of overall structure diagram of the rotor assembly equipment of 550 direct current generators in the present embodiment 1；
Fig. 2 is the structural schematic diagram for 500 DC motor rotors for needing to assemble in embodiment 1；
Fig. 3 is the structural schematic diagram of rotor clamper in embodiment 1；
Fig. 4 is the structural schematic diagram of gasket testing agency in embodiment 1；
Fig. 5 is the structural schematic diagram of 1 Zhong Zhuan felt mechanism of embodiment；
Fig. 6 is the structural schematic diagram that a direction of the gasket fixture of pad mechanism when being vertically arranged is filled in embodiment 1；
Fig. 7 is the structural schematic diagram that another direction of the gasket fixture of pad mechanism when being vertically arranged is filled in embodiment 1；
Fig. 8 is structural schematic diagram of the gasket fixture of dress pad mechanism in embodiment 1 when horizontally disposed；
Fig. 9 is the structural schematic diagram of the first rotor manipulator mechanism in embodiment 1；
Figure 10 is the structural schematic diagram of the second rotor manipulator mechanism in embodiment 1；
Figure 11 is the structural schematic diagram of lower finished product manipulator mechanism in embodiment 1；
Figure 12 is the structural schematic diagram in Figure 11 on the 7th fixed frame；
Figure 13 is the result schematic diagram of felt retaining mechanism.
In figure: rack 1, rotor 1-1, gasket 1-2, felt 1-3, rotor transmission belt 2, the first driving motor 3, rotor clamper
6, station rotor folder 4, dress pad mechanism 5, dress felt mechanism 7, gasket testing agency 8, the first rotor manipulator mechanism 9, second
Rotor manipulator mechanism 10, rejected product channel 11, lower finished product transmission belt 12, the second driving motor 13, lower finished product machinery mobile phone
Structure 14, the first fixed frame 15, first drive cylinder 16, the first guide-localization casing 17, the second fixed frame 18, third fixed frame
24, gasket vibrating disk 19, gasket transmission channel 20, the first erecting bed 22, said spacer mounting bores 21, second drive cylinder 23, first
Shaft 25, the second erecting bed 26, gasket fixture 27, third driving cylinder 28,4 wheel driven are taken offence cylinder 29, the 4th fixed frame 30, the
Five driving cylinders 31, felt winder 32, pressing block 33, felt punching tool 34, felt retaining mechanism 36, guide pad 35, the
11 fixed frames 37, the 12nd fixed frame 38, detection compression bar the 39, the tenth drive cylinder 40, L-type sliding block 41, the 8th fixed frame 42,
9th fixed frame 44, the tenth fixed frame the 45, the 8th driving cylinder 43, manipulator mounting rack the 46, the 9th drive 47, first turns of cylinder
Sub- mechanical clamp 48, the second rotor mechanical clamp 49, the 5th fixed frame the 50, the 6th drive cylinder 51, the 7th fixed frame 52, first
Rotate gear 53, rack gear the 54, the 7th drive cylinder 55, Horizontal clamp 56, fixture block 58, rotor clip slot 57, mounting plate 59, control cabinet
60, rotary electric machine 36-1, the first connecting plate 36-2, the first position-limited rack 36-3, third gear 36-4, the 4th gear 36-5, gasket
Clamping fixture seat 27-1, fixture drive cylinder 27-2, rotary cylinder 60-1, L-type fixed plate 61.
Specific embodiment:
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clearly and completely
Description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based on this hair
Embodiment in bright, every other implementation obtained by those of ordinary skill in the art without making creative efforts
Example, shall fall within the protection scope of the present invention.
Fig. 1-13 is please referred to, invention is further explained:
Embodiment 1:
As shown in Figure 1 and Figure 2, the rotor assembly equipment of a kind of 550 direct current generator provided in this embodiment, including rack 1, in machine
Frame 1 is equipped with following component:
For transmitting the rotor transmission belt 2 of rotor, that driving rotor transmission belt 2 works is equipped in the side of rotor transmission belt 2
One driving motor 3；
The rotor clamper 6 of rotor is connect and is used to be horizontally arranged with 2 output end of rotor transmission belt, and the rotor clamper 6 is equipped with 6
A station rotor folder 4；It is from left to right the first station rotor folder, second station rotor folder, 3rd station rotor folder, the 4th respectively
Station rotor folder, the 5th station rotor folder, the 6th station rotor folder；
4 for carrying out the dress pad mechanism 5 for being packed into gasket to rotor；4 dresses pad mechanism 5 is located at the first station
The rear end of rotor folder, the front end of 3rd station rotor folder and the 5th station rotor folder and the 4th station rotor folder；
1 for being packed into the dress felt mechanism 7 of felt piece to rotor；The dress felt mechanism 7 is located at second station rotor folder
Rear end；
Detect whether to rotor the gasket testing agency 8 of installation gasket；The gasket testing agency 8 is located at the 6th station and turns
The rear end of sub-folder 4；
For that can be moved between rotor transmission belt 2, the first station rotor folder, second station rotor folder, 3rd station rotor folder
It moves to clamp the rotor of corresponding position and be sent to the first rotor manipulator mechanism 9 of next station；
For that can press from both sides in 3rd station rotor, the 4th station rotor folder, the 5th station rotor press from both sides and the 6th station rotor presss from both sides it
Between move to clamp the rotor of corresponding position and be sent to the second rotor manipulator mechanism 10 of next station；
For placing the rejected product channel 11 of rejected product；
Lower section and lower finished product transmission belt 12 in parallel set on rotor transmission belt 2；Lower 12 side of finished product transmission belt is set
There is the second driving motor 13 for driving the lower work of finished product transmission belt 12 to carry out transmission rotor；
Lower finished product transmission belt is put into for the rotor after the completion of the conveying of the second rotor manipulator mechanism 10 is come and detected
12 or rejected product channel 11 lower finished product manipulator mechanism 14, in rack 1 be equipped with can be with the driving of mechanism each in rack
Cylinder or motor are electrically connected, final to control the console that each mechanism works according to pre-set path in rack
60, and how console 60 specifically obtains after data and controls the control method of each mechanism work and belong to ability in the present embodiment
The conventional technical means in domain, so not illustrating.
As shown in Fig. 2, for assembling rotor 1-1,4 gasket 1-2 and the felt 1-3 in figure in order when the present invention
To together, when work, rotor 1-1 utilizes the first driving electricity of 2 side of rotor transmission belt by being manually placed into rotor transmission belt 2
Machine 3 drives, and rotor is sent on the delivery outlet of rotor transmission belt 2, then at this time by the output of rotor transmission belt 2 setting one
A inductor, after inductor detects rotor in place, console 60 controls the first rotor manipulator mechanism 9 and works, crawl of getting off
Rotor is simultaneously put into the first station rotor folder of rotor clamper 6, and the dress pad mechanism 5 of the first station rotor folder front end is turning at this time
The first gasket is packed into one shaft of son, while the first rotor manipulator mechanism 9 gets off on crawl the first station rotor folder
Rotor is put into second station rotor folder from rotor clamper 6, while the first rotor manipulator mechanism 9 gets off to grab rotor from the
Two station rotors are folded up to be pressed from both sides into 3rd station rotor, is filled on rotor using the dress pad mechanism 5 of 3rd station rotor folder front end
Enter the second gasket, the second rotor manipulator mechanism 10 gets off to grab rotor rotor and folds up from 3rd station rotor into the 4th station
Rotor folder is packed into third gasket, the second rotor manipulator using the dress pad mechanism 5 of the 4th station rotor folder rear end on rotor
Mechanism 10 gets off to grab rotor rotor and folds up from the 4th station rotor into the 5th station rotor folder, and the 4th station rotor is utilized to press from both sides
Preceding dress pad mechanism 5 is packed into the 4th gasket on rotor, while the second rotor manipulator mechanism 10 gets off to grab rotor from
After five station rotors fold up the 6th station rotor folder six, detected using gasket testing agency 8, while the second rotor machinery mobile phone
6th station rotor can be pressed from both sides the rotor detected after getting off and be put into lower finished product manipulator mechanism 14, console 60 by structure 10
Drive the lower work of finished product manipulator mechanism 14 that qualified product is sent into lower finished product transmission belt 12, and defective products is sent into rejected product
It is recycled in channel 11, therefore is realized by said structure design and artificial part original material is needed to be put into corresponding position, started
The effect that can be assembled and be detected automatically after whole equipment, entirely makes that whole operation is simpler, it is artificial to reduce
Cost, and error rate is also reduced while reducing cost of labor simultaneously.
As shown in figure 3, the rotor clamper 6 includes the first fixed frame 15 being fixed in rack 1 for operating easily,
The station rotor folder 4 is arranged at intervals on the first fixed frame 15, and being equipped in the front end of the 6th station rotor folder can incite somebody to action
First driving cylinder 16 of the rotor indentation gasket testing agency 8 of the position, connects on the piston rod of the first driving cylinder 16
There is the first guide-localization casing 17 protruded into for one of axis to rotor, it is fixed first by said structure design
6 station rotors are arranged on frame 15 to press from both sides, then facilitate operation, while fixed using the first driving 16 Work Promote first of cylinder guiding
Position casing 17 is mobile toward gasket testing agency 8, and the final one of axis for guaranteeing rotor all extend into the first guide-localization set
In pipe 17, guarantees that the gasket of rotor side is pushed down on the surface of the first guide-localization casing 17, further increase detection efficiency.
As shown in figs 6-8, the dress pad mechanism 5 includes the second fixed frame being fixed in rack 1 for operating easily,
18, third fixed frame 24 and the gasket vibrating disk 19 for placing gasket, the output of the gasket vibrating disk 19 are solid with second
The gasket transmission channel 20 determined on frame 18 connects, and the first erecting bed 22, first erecting bed are equipped in third fixed frame 24
22 are connected to the output of the gasket transmission channel 20, said spacer mounting bores 21 are equipped on the first erecting bed 22 and can will be described
Second driving cylinder 23 of the gasket push-in said spacer mounting bores 21 that the output conveying of gasket transmission channel 20 comes, is fixed in third
Second erecting bed 26 is hinged with by first rotating shaft 25 on frame 24, slidably connects gasket clamping fixture seat on second erecting bed 26
27-1 is equipped with the gasket fixture 27 that gasket can be clamped out of said spacer mounting bores 21, in shim clip on gasket clamping fixture seat 27-1
The fixture extending into after actuator pad plate clamp 27 can be moved vertically in said spacer mounting bores 21 is additionally provided on tool seat 27-1 to drive
Take offence cylinder 27-2, is equipped with the third that actuator pad plate clamp seat 27-1 can be moved up and down in the top of the second erecting bed 26 and drives gas
Cylinder 28, the second peace can hingedly be driven by being fixed with piston connecting pin and 26 side of the second erecting bed in the side of third fixed frame 24
Dress platform 26 90 the degree of end rotation of final actuator pad plate clamp 27 are rotated around first rotating shaft 25 after can on station rotor folder 4
Rotor alignment and the 4 wheel driven that gasket is pressed into armature spindle is taken offence cylinder 29, gasket fixture 27 described in the present embodiment includes
One gasket casing and one can be in the gasket guide rods of set inner telescoping tube, work, when fixture drives cylinder 27-2 process
Entire gasket fixture 27 can be pushed to be moved along, and that control gasket guide rod is merely able to when moving back journey is past by fixture driving cylinder 27-2
Gasket inside pipe casing moves a distance, and still exposes the form of gasket casing, and the gasket fixture 27 in the present embodiment is
A kind of prior art, and how cylinder controls the above-mentioned course of work and also belongs to this field routine techniques, retouches in detail so not doing
It states, by filling pad mechanism 5 in this present embodiment respectively in the first station rotor folder, 3rd station rotor folder and the 5th station rotor
The position of the front end of folder and the rear end of the 4th station rotor folder is respectively provided with the mechanism, therefore when work, first choice passes through phase
When horizontal positioned rotor 1-1 is sent to the station by the manipulator answered, i.e., corresponding first station rotor folder, 3rd station turn
When the position of sub-folder, the front end of the 5th station rotor folder and the 4th station rotor folder, the dress pad machine of the control of control cabinet 60 at this time
Structure 5 works, and gasket vibrating disk 19 sends out gasket 1-2 first, and then gasket 1-2 is transmitted after entering gasket transmission channel 20 in gasket
20 internal gasket of channel constantly enters the lower outlet that gasket 1-2 is sent into gasket transmission channel 20, utilizes the second driving gas at this time
Cylinder 23 works, and gasket is pushed into said spacer mounting bores 21, at this time in the initial state, the head of gasket fixture 27 just face gasket
Mounting hole 21 drives fixture driving cylinder 27-2 work at this time, the pushing of gasket fixture 27 is entered in said spacer mounting bores 21, is led to
The collet process for crossing gasket fixture 27, which is extend into the hole of gasket 1-2, clamps gasket, and 4 wheel driven is then driven to take offence the work of cylinder 29,
It drives the second erecting bed 26 to rotate, finally the structure on entire gasket clamping fixture seat 27-1 is rotated by 90 ° from original and is vertically arranged
Become 27 head of gasket fixture towards after the horizontal structure for the rotor on station, the gasket on gasket fixture 27 also revolves at this time
It turn 90 degrees, guarantees that the hole of gasket 1-2 is aligned with the rotor on corresponding station, drive fixture driving cylinder 27-2 work at this time and move back
Journey first allows the gasket guide rod in gasket fixture 27 to be retracted and has some, and guarantees that certain space is reserved to the axis of rotor 1-1 in front end,
Driving third drives 28 process of cylinder at this time, and gasket clamping fixture seat 27-1 is moved horizontally along the sliding block on the second erecting bed 26,
Gasket is pressed into the axis of rotor 1-1 of front end, then driving third driving cylinder 28 moves back journey at this time, and the equipment is restored to
Original state, as shown in fig. 6, realizing the process of press in gasket.
As shown in Fig. 5, Figure 13, Mao Zhuan felt mechanism 7 includes the 4 be fixed in rack 1 for operating easily,
Fixed frame 30 is equipped with felt winder 32 and the 5th driving cylinder 31, above the 4th fixed frame 30 on the 4th fixed frame 30
Equipped with the pressing block 33 that can be moved horizontally on the 4th fixed frame 30, the head of the pressing block 33 is equipped with and can be pressed into felt
The felt punching tool 34 of rotor, the 5th driving cylinder 31 are located at the rear end of felt punching tool 34 and connect with pressing block 33
It connects, is equipped with for the guide pad 35 through felt punching tool 34, below the 4th fixed frame 30 in 30 front end of the 4th fixed frame
It is described equipped with the felt retaining mechanism 36 that is located at below guide pad 35 and can pull automatically the felt on felt winder 32
Felt retaining mechanism 36 includes that the rotary electric machine 36-1, the rotary electric machine 36-1 set on side are fixed on the first connecting plate 36-2
On, the first connecting plate 36-2 is connect with guide pad 35, and the first connecting plate 36-2 is equipped with the first position-limited rack 36-3, the
One side position-limited rack 36-3 is rotatably connected to third gear 36-4, and the output of the rotary electric machine 36-1, which is connected with, is placed in rotation electricity
The 4th gear 36-5 in machine 36-1, the 4th gear 36-5 are engaged with third gear 36-4 for clamping felt, when work,
When horizontal positioned rotor 1-1 is sent to the station, i.e., the position of second station rotor folder when, control cabinet 60 controls hair at this time
It fills felt mechanism 7 to work, the 4th gear 36-5 rotation is driven by rotary electric machine 36-1 work selection at this time, finally drives third
Gear 36-4 rotation, felt is compressed, and guarantees that felt can be located at the front position of felt punching tool 34, and at this time the
Five driving 31 task driven pressing blocks 33 of cylinder can move horizontally in the sliding block on the 4th fixed frame 30, finally guarantee felt
Punching tool 34 is slowly pressed from both sides close to second station rotor, is then proceeded to forward until the felt of 34 front end of felt punching tool is rushed
It is pressed into after similar shim form and is pressed into the rotor 1-1 on second station rotor folder, then the 5th driving 31 cylinder of cylinder is multiple
Position, and the felt item that a circumferential notch is left after the 34 front end punching press of felt punching tool is got off in rotary electric machine 36-1 work,
New felt item is drawn and continues to press from both sides new rotor progress punching press hair to 34 front end of felt punching tool to second station rotor
How the effect of felt, the felt punching tool 34 in present specification strike out the felt of a similar gasket and are pressed into rotor 1-
Concrete outcome in 1 axis belongs to a kind of prior art, so not specifically describing.
As shown in figure 4, the gasket testing agency 8 includes that the 11st be fixed in rack 1 is fixed for operating easily,
Frame 37, on the 11st fixed frame 37 be equipped with the 12nd fixed frame 38, on the 12nd fixed frame 38 be equipped with move horizontally when energy
The detection compression bar 39 of shaft cooperation on enough rotors on the 6th station rotor folder, is equipped with driving on the 12nd fixed frame 38
The tenth driving cylinder 40 that detection compression bar 39 moves horizontally, being connected on the piston rod of the tenth driving cylinder 40 can be the
The L-type sliding block 41 of horizontal sliding, the detection compression bar 39 are fixed on L-type sliding block 41 on 12 fixed frames 38, the detection
The end of compression bar 39 is exactly a detection sensor, and after normal all gaskets are installed, the detection compression bar 39 is logical
When crossing the tenth driving driving of cylinder 40 to setting position, just guarantee to detect compression bar 39 can finally withstand it is outermost on rotor
Gasket, it is final that the detection process whether both sides are installed with all components realized.
As shown in Figure 9, Figure 10, the second rotor manipulator mechanism 10 and the first rotor manipulator for operating easily,
Mechanism 9 includes the 8th fixed frame 42 being fixed in rack 1, is fixed with the 9th fixed frame 44 on the 8th fixed frame 42,
Horizontal the 8th driving cylinder for slidably connecting the tenth fixed frame 45 and ten fixed frames of driving and moving horizontally on 9th fixed frame 44
43, vertical sliding motion is connected with manipulator mounting rack 46 on the tenth fixed frame 45 and driving manipulator mounting rack 46 vertically moves
9th drives cylinder 47, and interval is equipped with 3 first turn on the manipulator mounting rack 46 on the first rotor manipulator mechanism 9
Sub- mechanical clamp 48, interval is equipped with 4 the second rotor machines on the manipulator mounting rack 46 on the second rotor manipulator mechanism 10
Tool fixture 49 realizes that the first rotor manipulator mechanism 9 utilizes 3 in horizontal and upper and lower vertically move by said structure design
The first rotor mechanical clamp 48 can disposably clamp rotor transmission belt 2, the first station rotor folder, second station rotor and press from both sides
Rotor, and by the rotor disposably clamped from rotor transmission belt 2, the first station rotor folder, second station rotor folder while putting
Enter into the first station rotor folder, second station rotor folder and 3rd station rotor clamper, while the second rotor manipulator mechanism
4 the second rotor mechanical clamps 49 on 10 are vertically moved in level and up and down, can using 4 the first rotor mechanical clamps 48
Turn on disposable clamping 3rd station rotor folder, the 4th station rotor folder, the 5th station rotor folder and the 6th station rotor folder
Son, and will be disposably from 3rd station rotor folder, the 4th station rotor folder, the 5th station rotor folder and the 6th station rotor folder
The rotor of clamping is put into the 4th station rotor folder, the 5th rotor folder, the 6th station rotor folder and lower finished product manipulator simultaneously
In mechanism 14, realization disposably operates multiple stations, working efficiency is finally further increased, due to the shifting of above-mentioned manipulator mechanism
Flowing mode is consistent, therefore is illustrated by taking 10 working condition of the second rotor manipulator mechanism as an example, when operating, passes through pioneer
Dynamic 9th driving, 47 process of cylinder, drives the 9th fixed frame 44 to move vertically to corresponding work along the sliding block on the tenth fixed frame 45
Then position top opens clamping opening by 4 the second rotor mechanical clamps 49 automatically and clamps respective rotors, and is closed, and then the 9th
Driving cylinder 47 moves back journey, resets, and after driving the 8th driving cylinder 43 to be moved horizontally to the top of corresponding next station at this time, drives
Dynamic 9th driving, 47 process of cylinder, is put into corresponding station for rotor, and then the second rotor mechanical clamp 49 opens automatically, puts down and turns
Son realizes the moving process to rotor on corresponding station.
As shown in Figure 11, Figure 12, the lower finished product manipulator mechanism 14 includes being fixed in rack 1 for operating easily,
The 5th fixed frame 50, above the 5th fixed frame 50 be equipped with the 6th driving cylinder 51 and with the 6th driving cylinder 51 connect simultaneously energy
Enough the 7th fixed frames 52 moved up and down on the 5th fixed frame 50, the 7th fixed frame 52 is interior to be equipped with the first turning gear
Wheel 53 is equipped with the rack gear 54 that engages and can vertically move with the first rotate gear 53 in the side of the 7th fixed frame 52, described
Rack gear 54 connect limit with the 7th fixed frame 52 in 52 side of the 7th fixed frame by the L-type fixed plate 61 of side, the 7th
The 7th driving cylinder 55 that drive rack 54 vertically moves, the gear of first rotate gear 53 are additionally provided with above fixed frame 52
Axis is connected with mounting plate 59 after running through 52 front end of the 7th fixed frame, is equipped with opening in the front end of mounting plate 59 and turns towards the 6th station
Sub-folder 4 and the Horizontal clamp 56 that the rotor on the 6th station rotor folder can be clamped, the 7th driving 55 drive rack 54 of cylinder
After vertically moving, driving the rotation of the first rotate gear 53 to carry out controlled level fixture 56, become will not after vertical equipment from horizontally disposed
Qualified product is sent into the rejected product channel 11 of lower section, and when work, whether console 60 is according to detection rotor after He Ge result, i.e.,
Console 60 is sent a signal to after the process whether above-mentioned detection gasket is all installed, console sends a signal to lower finished product
The process of manipulator mechanism 14, when detect rotor it is unqualified i.e. not as required install gasket when, control the 7th driving cylinder 55
Work, drive rack 54 vertically moves, final to drive the rotation of the first rotate gear 53, by Horizontal clamp 56 from original horizontal
State becomes plumbness and is placed on 11 top of rejected product channel, then drives the 6th driving work of cylinder 51 so that mounting plate 59
Move up and down with rejected product channel 11 close to when, rotor is put into 11 channel of rejected product channel by Horizontal clamp 56,
Simultaneously when detecting rotor is qualified products, the 7th driving cylinder 55 is not driven to work, directly drives the 6th driving cylinder 51
Work so that mounting plate 59 move up and down with lower finished product transmission belt 12 close to when, rotor is put into lower finished product by Horizontal clamp 56
In 12 channel of transmission belt.
As shown in Figure 1, there are two being all provided in the rotor transmission belt 2 and lower finished product transmission belt 12 for operating easily,
Above fixture block 58, the cooperation of two neighboring fixture block 58 is for placing the rotor clip slot 57 an of rotor, by by each rotor
It is arranged at intervals in rotor clip slot 57 and is transmitted, such later period helps conveniently to take.
Above-mentioned in the present embodiment all clamping manipulators, that is, the first rotor mechanical clamp 48, the second rotor mechanical clamp
49, it is equipped with an automatic rotary cylinder 60-1 on Horizontal clamp 56, the clamping part of corresponding manipulator can be driven to beat
The state closed is opened or closed, and what the applicant needed to say is the specific inside opened or closed using rotary cylinder driving manipulator
Structure belongs to a kind of routine techniques, so not specifically describing, such as manipulator as shown in figure 11.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
Claims (8)
1. a kind of rotor assembly equipment of 550 direct current generators, including rack (1), which is characterized in that be equipped on rack (1) with
Under several components:
For transmitting the rotor transmission belt (2) of rotor, driving rotor transmission belt (2) work is equipped in the side of rotor transmission belt (2)
The first driving motor (3) made；
The rotor clamper (6) of rotor, the rotor clamper (6) are connect and are used to be horizontally arranged with rotor transmission belt (2) output end
It is equipped with 6 station rotors and presss from both sides (4)；It is from left to right the first station rotor folder, second station rotor folder, 3rd station turn respectively
Sub-folder, the 4th station rotor folder, the 5th station rotor folder, the 6th station rotor folder；
4 for carrying out the dress pad mechanism (5) for being packed into gasket to rotor；4 dress pad mechanisms (5) are located at first
The rear end of station rotor folder, the front end of 3rd station rotor folder and the 5th station rotor folder and the 4th station rotor folder；
1 for being packed into the dress felt mechanism (7) of felt piece to rotor；The dress felt mechanism (7) is located at second station rotor
The rear end of folder；
Detect whether to rotor the gasket testing agency (8) of installation gasket；The gasket testing agency (8) is located at the 6th work
The rear end of position rotor folder (4)；
For that can be pressed from both sides, between 3rd station rotor folder in rotor transmission belt (2), the first station rotor folder, second station rotor
Movement is to clamp the rotor of corresponding position and be sent to the first rotor manipulator mechanism (9) of next station；
For that can press from both sides in 3rd station rotor, the 4th station rotor folder, the 5th station rotor press from both sides and the 6th station rotor presss from both sides it
Between move to clamp the rotor of corresponding position and be sent to the second rotor manipulator mechanism (10) of next station；
For placing the rejected product channel (11) of rejected product；
Lower section and lower finished product transmission belt (12) in parallel set on rotor transmission belt (2)；The lower finished product transmission belt (12)
Side is equipped with the second driving motor (13) for driving lower finished product transmission belt (12) work to carry out transmission rotor；
Lower finished product is put into for the rotor after the completion of the conveying of the second rotor manipulator mechanism (10) is come and detected to transmit
The lower finished product manipulator mechanism (14) of band (12) or rejected product channel (11).
2. a kind of rotor assembly equipment of 550 direct current generator according to claim 1, which is characterized in that the rotor folder
Tool (6) includes the first fixed frame (15) being fixed on rack (1), and the station rotor folder (4) is arranged at intervals on first
On fixed frame (15), gasket testing agency (8) can be pressed into for the rotor of the position by being equipped in the front end of the 6th station rotor folder
The first driving cylinder (16), be connected with and stretched for one of axis to rotor on the piston rod of the first driving cylinder (16)
The the first guide-localization casing (17) entered.
3. a kind of rotor assembly equipment of 550 direct current generator according to claim 2, which is characterized in that the dress gasket
Mechanism (5) includes the second fixed frame (18), third fixed frame (24) and the pad for placing gasket being fixed on rack (1)
Piece vibrating disk (19), the output of the gasket vibrating disk (19) and the gasket transmission channel (20) on the second fixed frame (18) connect
It connects, is equipped with the first erecting bed (22) on third fixed frame (24), first erecting bed (22) and the gasket transmission channel
(20) output connection, is equipped with said spacer mounting bores (21) and can be by the gasket transmission channel on the first erecting bed (22)
(20) the second driving cylinder (23) of gasket push-in said spacer mounting bores (21) that output conveying comes, in third fixed frame (24)
It is upper to be hinged with the second erecting bed (26) by first rotating shaft (25), gasket fixture is slidably connected on second erecting bed (26)
Seat (27-1) is equipped with the gasket fixture that gasket can be clamped out of said spacer mounting bores (21) on gasket clamping fixture seat (27-1)
(27), it is additionally provided on gasket clamping fixture seat (27-1) after actuator pad plate clamp (27) can be moved vertically and extend into gasket peace
The fixture filled in hole (21) drives cylinder (27-2), is equipped with actuator pad plate clamp seat (27-1) in the top of the second erecting bed (26)
Third driving cylinder (28) that can be moved up and down is fixed with piston connecting pin and the second peace in the side of third fixed frame (24)
Dress platform (26) side can hingedly drive the second erecting bed (26) to rotate final actuator pad plate clamp around first rotating shaft (25)
(27) rotor on (4) can be pressed from both sides after 90 degree of end rotation with station rotor to be aligned and gasket is pressed into the 4th in armature spindle
It drives cylinder (29).
4. a kind of rotor assembly equipment of 550 direct current generator according to claim 3, which is characterized in that the dress felt
Mechanism (7) includes the 4th fixed frame (30) being fixed on rack (1), and felt winder is equipped on the 4th fixed frame (30)
(32) and the 5th drives cylinder (31), and being equipped with above the 4th fixed frame (30) can move horizontally on the 4th fixed frame (30)
Pressing block (33), the head of the pressing block (33) is equipped with the felt punching tool (34) that felt can be pressed into rotor, described
5th driving cylinder (31) is located at the rear end of felt punching tool (34) and connect with pressing block (33), in the 4th fixed frame (30)
Front end is equipped with for the guide pad (35) through felt punching tool (34), is equipped with below the 4th fixed frame (30) and is located at guiding
The guarantee of the felt on felt winder (32) can be pulled below block (35) and automatically positioned at felt punching tool (34) the front end beginning
It is in the felt retaining mechanism (36) of tensioned state eventually, the felt retaining mechanism (36) includes the rotary electric machine set on side
(36-1), the rotary electric machine (36-1) are fixed on the first connecting plate (36-2), first connecting plate (36-2) and guiding
Block (35) connection, first connecting plate (36-2) are equipped with the first position-limited rack (36-3), and the first position-limited rack side (36-3) turns
Dynamic to be connected with third gear (36-4), the output of the rotary electric machine (36-1) is connected with the be placed in rotary electric machine (36-1)
Four gears (36-5), the 4th gear (36-5) are engaged with third gear (36-4) for clamping felt.
5. a kind of rotor assembly equipment of 550 direct current generator according to claim 4, which is characterized in that the gasket inspection
Surveying mechanism (8) includes the 11st fixed frame (37) being fixed on rack (1), and the 12nd is equipped on the 11st fixed frame (37)
Fixed frame (38) can press from both sides the rotor on (4) when being equipped with and moving horizontally on the 12nd fixed frame (38) with the 6th station rotor
On shaft cooperation detection compression bar (39), be equipped with driving detection compression bar (39) on the 12nd fixed frame (38) and move horizontally
Tenth drives cylinder (40), and being connected on the piston rod of the tenth driving cylinder (40) can be on the 12nd fixed frame (38)
The L-type sliding block (41) of level sliding, the detection compression bar (39) are fixed on L-type sliding block (41).
6. a kind of rotor assembly equipment of 550 direct current generator according to claim 5, which is characterized in that described second turn
Sub- manipulator mechanism (10) and the first rotor manipulator mechanism (9) include the 8th fixed frame (42) being fixed on rack (1),
It is fixed with the 9th fixed frame (44) on the 8th fixed frame (42), it is solid to slidably connect the tenth for level on the 9th fixed frame (44)
The 8th driving cylinder (43) determined frame (45) and ten fixed frames is driven to move horizontally, vertical sliding motion connects on the tenth fixed frame (45)
It is connected to the manipulator mounting rack (46) and driving manipulator mounting rack (46) vertically move the 9th and drives cylinder (47), described first
It is spaced on manipulator mounting rack (46) on rotor manipulator mechanism (9) and 3 the first rotor mechanical clamps (48) is installed, second
Interval is equipped with 4 the second rotor mechanical clamps (49) on manipulator mounting rack (46) on rotor manipulator mechanism (10).
7. a kind of rotor assembly equipment of 550 direct current generator according to claim 6, which is characterized in that the lower finished product
Manipulator mechanism (14) includes the 5th fixed frame (50) that is fixed on rack (1), and the is equipped with above the 5th fixed frame (50)
Six driving cylinder (51) He Yu six drive cylinder (51) to connect and can move up and down on the 5th fixed frame (50)
7th fixed frame (52), the 7th fixed frame (52) is interior to be equipped with the first rotate gear (53), in the side of the 7th fixed frame (52)
Side is equipped with the rack gear (54) that engages and can vertically move with the first rotate gear (53), the L that the rack gear (54) passes through side
Type fixed plate (61) connect limit with the 7th fixed frame (52) in the 7th fixed frame (52) side, on the 7th fixed frame (52)
Side is additionally provided with the 7th driving cylinder (55) that drive rack (54) vertically moves, and the gear shaft of first rotate gear (53) passes through
Mounting plate (59) are connected with after wearing the 7th fixed frame (52) front end, are equipped with opening towards the 6th station in the front end of mounting plate (59)
Rotor folder (4) and the Horizontal clamp (56) that can clamp the rotor on the 6th station rotor folder, the 7th driving cylinder (55) are driven
After carry-over bar (54) vertically moves, drives the first rotate gear (53) rotation to carry out controlled level fixture (56) and become from horizontally disposed
Rejected product is sent into the rejected product channel (11) of lower section after vertical equipment.
8. a kind of rotor assembly equipment of 550 direct current generator according to claim 7, which is characterized in that the rotor
It is equipped with more than two fixture blocks (58) on transmission belt (2) and lower finished product transmission belt (12), two neighboring fixture block (58), which is matched, to be shared
In the rotor clip slot (57) for placing a rotor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910737355.1A CN110365176B (en) | 2019-08-12 | 2019-08-12 | Rotor assembling equipment of 550 direct current motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910737355.1A CN110365176B (en) | 2019-08-12 | 2019-08-12 | Rotor assembling equipment of 550 direct current motor |
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| CN110365176A true CN110365176A (en) | 2019-10-22 |
| CN110365176B CN110365176B (en) | 2021-05-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910737355.1A Active CN110365176B (en) | 2019-08-12 | 2019-08-12 | Rotor assembling equipment of 550 direct current motor |
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| CN112332610A (en) * | 2020-09-29 | 2021-02-05 | 垒途智能教科技术研究院江苏有限公司 | A maintenance system for new energy automobile motor |
| CN114310304A (en) * | 2022-02-22 | 2022-04-12 | 宁波华勋清洁机械有限公司 | Automatic press-fitting device for motor rotor and control method thereof |
| CN114425692A (en) * | 2022-02-22 | 2022-05-03 | 宁波浩昱自动化设备有限公司 | Automatic assembling equipment for rolling frame handle |
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| CN114425692B (en) * | 2022-02-22 | 2023-09-22 | 宁波浩昱自动化设备有限公司 | Automatic assembling equipment for rolling frame handle |
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|---|---|
| CN110365176B (en) | 2021-05-11 |
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