CN211715700U - Small-pulsation mechanical stepless speed change device - Google Patents

Small-pulsation mechanical stepless speed change device Download PDF

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CN211715700U
CN211715700U CN201922243399.7U CN201922243399U CN211715700U CN 211715700 U CN211715700 U CN 211715700U CN 201922243399 U CN201922243399 U CN 201922243399U CN 211715700 U CN211715700 U CN 211715700U
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gear
output
shaft
planetary
rack
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于广滨
李纬国
穆子君
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Harbin University of Science and Technology
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Abstract

一种小脉动度机械无级变速装置,包括机架、调速机构、输入轴、两个行星轮系传动机构、直齿轮一、直齿轮二、改进曲柄机构、输出机构、输出轴。所述的调速机构安装在机架中,且调速机构的控制齿轮和惰轮分别与两个行星轮系传动机构的太阳拓展齿轮啮合连接,所述的两个行星轮系传动机构对称安装在输入轴上,且两个行星轮系传动机构的圆柱齿轮分别与直齿轮一和直齿轮二啮合连接,所述的直齿轮一和直齿轮二通过轴承安装在改进曲柄机构的中间轴的两个末端,所述的改进曲柄机构与输出机构传动连接,所述的输出机构安装在输出轴上。本实用新型用改进曲柄机构和齿轮齿条相结合的方式实现无级变速,较传统的机械无级变速装置更稳定、更高效,脉动度更小。

Figure 201922243399

A small pulsation mechanical stepless speed change device comprises a frame, a speed regulating mechanism, an input shaft, two planetary gear train transmission mechanisms, a spur gear, a spur gear II, an improved crank mechanism, an output mechanism, and an output shaft. The speed regulating mechanism is installed in the frame, and the control gear and the idler gear of the speed regulating mechanism are respectively meshed and connected with the sun expansion gears of the two planetary gear train transmission mechanisms, and the two planetary gear train transmission mechanisms are installed symmetrically. On the input shaft, the spur gears of the two planetary gear train transmission mechanisms are meshed with the spur gear I and the spur gear II respectively, and the spur gear I and the spur gear II are mounted on the two sides of the intermediate shaft of the improved crank mechanism through bearings. At one end, the improved crank mechanism is drive-connected with an output mechanism, and the output mechanism is mounted on the output shaft. The utility model realizes the stepless speed change by the combination of the improved crank mechanism and the rack and pinion, and is more stable and efficient than the traditional mechanical stepless speed change device, and the pulsation is smaller.

Figure 201922243399

Description

一种小脉动度机械无级变速装置A small pulsation mechanical stepless speed change device

技术领域technical field

本发明属于无级变速技术领域,特别是涉及一种小脉动度机械无级变速装置。The invention belongs to the technical field of continuously variable speed change, and in particular relates to a small pulsation degree mechanical stepless speed change device.

背景技术Background technique

无级变速装置是机械传动系统中常用的传动装置,通过传动比渐变式的改变,可实现机器在不同工况下的正常运转,提高机器的效能。现有的机械无级变速器主要有摩擦式、液力式和脉动式三种。脉动式无级变速器相较其他无级变速器,能够实现更广泛的变速范围、更精准的传动,但由于现有技术中脉动式无级变速器主要是采用连杆机构来作为脉冲发生器,其较大的脉动度和不平衡力严重制约着无级变速器的性能,导致其承载能力和抗冲击能力相对较弱。为了使变速更加稳定,公开号为CN105276098B的专利公开了一种活齿无级变速传动装置,公开号为CN105697708B的专利公开了一种新型机械无级变速装置,公开号为CN110056634A的专利公开了三行星排四段液压机械无级变速箱,但上述装置对脉动度的控制仍存在较大的不足,且装置可承载扭矩和抗冲击性仍待提高。因此,研发高承载性、稳定、小脉动度的机械无级变速装置具有较高的工程应用价值与现实意义。The continuously variable transmission is a commonly used transmission in mechanical transmission systems. Through the gradual change of the transmission ratio, the normal operation of the machine under different working conditions can be realized and the efficiency of the machine can be improved. The existing mechanical continuously variable transmission mainly includes friction type, hydraulic type and pulsation type. Compared with other continuously variable transmissions, the pulsating continuously variable transmission can achieve a wider speed change range and more precise transmission. The large pulsation and unbalanced force seriously restrict the performance of the continuously variable transmission, resulting in its relatively weak bearing capacity and shock resistance. In order to make the speed change more stable, the patent with the publication number CN105276098B discloses a movable tooth continuously variable transmission device, the patent with the publication number CN105697708B discloses a new type of mechanical stepless speed change device, and the patent with the publication number CN110056634A discloses three The four-stage hydromechanical CVT of the planetary row, but the above-mentioned devices still have major deficiencies in the control of the pulsation degree, and the load-bearing torque and impact resistance of the device still need to be improved. Therefore, the development of mechanical CVT devices with high bearing capacity, stability and small pulsation has high engineering application value and practical significance.

发明内容SUMMARY OF THE INVENTION

针对上述现有技术存在的问题,本发明提供一种更稳定、更高效、抗冲击能力强的一种小脉动度机械无级变速装置。Aiming at the problems existing in the above-mentioned prior art, the present invention provides a small pulsation degree mechanical continuously variable transmission device that is more stable, more efficient, and has strong impact resistance.

本发明所采取的技术方案是:一种小脉动度机械无级变速装置,包括机架100、调速机构200、输入轴300、两个行星轮系传动机构400、直齿轮一500、直齿轮二600、改进曲柄机构700、输出机构800、输出轴900;所述的机架100上开设有第一组安装孔101、第二组安装孔102、第三组安装孔103、第四组安装孔104、第五组安装孔105、第六组安装孔 106;所述的调速机构200的控制齿轮203和惰轮204分别与两个行星轮系传动机构400的太阳拓展齿轮410啮合连接;所述的输入轴300通过轴承安装在机架100的第三组安装孔 103中;所述的两个行星轮系传动机构400对称安装在输入轴300上,且两个行星轮系传动机构400的圆柱齿轮401分别与直齿轮一500和直齿轮二600啮合连接;所述的直齿轮一 500和直齿轮二600通过轴承安装在改进曲柄机构700的中间轴701的两个末端;所述的改进曲柄机构700与输出机构800传动连接;所述的输出机构800安装在输出轴900上;所述的输出轴900通过轴承安装在机架100的第五组安装孔105中。The technical solution adopted in the present invention is: a small pulsation mechanical stepless speed change device, comprising a frame 100, a speed regulating mechanism 200, an input shaft 300, two planetary gear train transmission mechanisms 400, a spur gear 1 500, a spur gear 2600. Improve the crank mechanism 700, the output mechanism 800, and the output shaft 900; the frame 100 is provided with a first set of mounting holes 101, a second set of mounting holes 102, a third set of mounting holes 103, and a fourth set of mounting holes Hole 104, fifth group of mounting holes 105, sixth group of mounting holes 106; the control gear 203 and idler gear 204 of the speed regulating mechanism 200 are meshed and connected with the sun expansion gears 410 of the two planetary gear train transmission mechanisms 400 respectively; The input shaft 300 is installed in the third set of installation holes 103 of the frame 100 through bearings; the two planetary gear train transmission mechanisms 400 are symmetrically installed on the input shaft 300, and the two planetary gear train transmission mechanisms 400 The spur gear 401 is meshed with the spur gear 1 500 and the spur gear 2 600 respectively; the spur gear 1 500 and the spur gear 2 600 are mounted on the two ends of the intermediate shaft 701 of the improved crank mechanism 700 through bearings; the The improved crank mechanism 700 is in a transmission connection with the output mechanism 800 ; the output mechanism 800 is installed on the output shaft 900 ; the output shaft 900 is installed in the fifth group of installation holes 105 of the frame 100 through bearings.

所述的调速机构200包括控制轴201、惰轮轴202、控制齿轮203及惰轮204;所述的控制轴201通过轴承安装在所述的机架100的第一组安装孔101中,且控制轴201上固定安装有控制齿轮203;所述的惰轮轴202通过轴承安装在所述的机架100的第二组安装孔 102中,且所述的惰轮轴202上固定安装有惰轮204;所述的惰轮204与控制齿轮203啮合连接。The speed regulating mechanism 200 includes a control shaft 201, an idler shaft 202, a control gear 203 and an idler 204; the control shaft 201 is mounted in the first set of mounting holes 101 of the frame 100 through bearings, and A control gear 203 is fixedly installed on the control shaft 201 ; the idler shaft 202 is installed in the second set of installation holes 102 of the frame 100 through bearings, and an idler 204 is fixedly installed on the idler shaft 202 ; The idler gear 204 is meshed with the control gear 203 .

所述的两个行星轮系传动机构400均包括圆柱齿轮401、连接环402、行星架403、内齿圈404、行星轮一405、行星轮二406、行星轮三407、行星轮四408、太阳轮409、太阳拓展齿轮410;所述的圆柱齿轮401通过轴承安装在输入轴300上,且圆柱齿轮401通过其端面上的凸台与连接环402固定连接;所述的连接环402转动套装在输入轴300上,且与内齿圈404固定连接;所述的内齿圈404转动套装在输入轴300上,且与行星轮一405、行星轮二406、行星轮三407、行星轮四408内啮合连接;所述的行星轮一405、行星轮二 406、行星轮三407、行星轮四408安装在行星架403上;所述的行星架403固定安装在输入轴300上;所述的太阳轮409通过轴承安装在输入轴300上,与行星轮一405、行星轮二 406、行星轮三407、行星轮四408外啮合连接,且所述的太阳轮409通过其端面设置的法兰与太阳拓展齿轮410端面上的凸台固定连接;所述的太阳拓展齿轮410通过轴承安装在输入轴300上。The two planetary gear train transmission mechanisms 400 both include a cylindrical gear 401, a connecting ring 402, a planet carrier 403, an inner gear 404, a planetary gear 405, a planetary gear 2 406, a planetary gear 407, and a planetary gear 408. The sun gear 409, the sun expansion gear 410; the cylindrical gear 401 is mounted on the input shaft 300 through the bearing, and the cylindrical gear 401 is fixedly connected with the connecting ring 402 through the boss on its end surface; the connecting ring 402 is rotated and sleeved On the input shaft 300, and fixedly connected with the ring gear 404; the ring gear 404 is rotatably sleeved on the input shaft 300, and is connected with the first planetary gear 405, the second planetary gear 406, the third planetary gear 407, and the fourth planetary gear. 408 is internally meshed and connected; the planetary gear one 405, the planetary gear two 406, the planetary gear three 407, and the planetary gear four 408 are mounted on the planetary carrier 403; the planetary carrier 403 is fixedly mounted on the input shaft 300; the The sun gear 409 is mounted on the input shaft 300 through bearings, and is externally meshed with the planetary gear 1 405, the planetary gear 2 406, the planetary gear 3 407, and the planetary gear 408. The flange is fixedly connected with the boss on the end face of the sun expansion gear 410; the sun expansion gear 410 is mounted on the input shaft 300 through a bearing.

上述一种小脉动度机械无级变速装置中,所述的调速机构200的控制齿轮203和惰轮204的齿宽均为所述的两个行星轮系传动机构400的太阳拓展齿轮410齿宽的2倍。In the above-mentioned small-pulsation mechanical continuously variable transmission device, the tooth widths of the control gear 203 and the idler gear 204 of the speed regulating mechanism 200 are both the teeth of the sun expansion gear 410 of the two planetary gear train transmission mechanisms 400 . 2 times the width.

所述的改进曲柄机构700包括中间轴701、变径滚轮702、齿条一703、小齿轮一704、齿条二705、小齿轮二706;所述的中间轴701通过轴承安装在机架100的第四组安装孔104中;所述的小齿轮一704通过轴承安装在中间轴701上;所述的变径滚轮702沿直径方向开设有直槽口7020,变径滚轮702通过直槽口7020转动套装在中间轴701上,且变径滚轮702两端面沿直槽口7020方向对称设置有安装台一7021和安装台二7022;所述的变径滚轮702的安装台一7021上固定安装有齿条一703;所述的齿条一703与小齿轮一704 啮合连接;所述的小齿轮一704一端面设置有法兰,与直齿轮一500固定连接;所述的安装台二7022上固定安装有齿条二705;所述的齿条二705与小齿轮二706啮合连接;所述的小齿轮二706一端面设置有法兰,与直齿轮二600固定连接。The improved crank mechanism 700 includes an intermediate shaft 701, a variable diameter roller 702, a rack 1 703, a pinion 1 704, a rack 2 705, and a pinion 2 706; the intermediate shaft 701 is mounted on the frame 100 through a bearing. In the fourth group of mounting holes 104 of the first set of mounting holes; the pinion one 704 is mounted on the intermediate shaft 701 through the bearing; the diameter-reducing roller 702 is provided with a straight slot 7020 in the diameter direction, and the diameter-reducing roller 702 passes through the straight slot. The 7020 is rotatably sleeved on the intermediate shaft 701, and the two ends of the variable diameter roller 702 are symmetrically provided with a mounting platform 7021 and a second mounting platform 7022 along the direction of the straight slot 7020; the mounting platform 7021 of the variable diameter roller 702 is fixedly installed on There is a rack one 703; the rack one 703 is meshed with the pinion one 704; the pinion one 704 is provided with a flange on one end surface, which is fixedly connected with the spur gear one 500; the installation platform two 7022 The second rack 705 is fixedly installed on it; the second rack 705 is meshed with the second pinion 706 ; the second pinion 706 is provided with a flange on one end surface, which is fixedly connected with the second spur gear 600 .

所述的输出机构800包括支架801、水平移动框802、弹簧一803、弹簧二804、输出齿条一805、输出齿条二806、输出齿轮一807、输出齿轮二808及超越离合器809;所述的支架801固定安装在机架100的底面;所述的支架801中滑动安装有水平移动框802;所述的水平移动框802与所述的改进曲柄机构700的变径滚轮702传动连接,且水平移动框802上设置有水平方向的安装槽8020及水平方向的导杆一8021和导杆二8022;所述的水平移动框802的导杆一8021和导杆二8022上分别套装有弹簧一803和弹簧二804,且水平移动框802的导杆一8021和导杆二8022末端穿过机架100上开设的第六组安装孔106;所述的水平移动框802的安装槽8020内的上下两端安装有输出齿条一805和输出齿条二806,且二者前后相对错位设置;所述的输出齿条一805与输出齿轮一807啮合连接;所述的输出齿条二806与输出齿轮二808啮合连接,且所述的输出齿轮一807和输出齿轮二808均通过超越离合器809安装在输出轴900上。The output mechanism 800 includes a bracket 801, a horizontal moving frame 802, a spring 1 803, a spring 2 804, an output rack 1 805, an output rack 2 806, an output gear 1 807, an output gear 2 808 and an overrunning clutch 809; The bracket 801 is fixedly installed on the bottom surface of the rack 100; the bracket 801 is slidably installed with a horizontal moving frame 802; And the horizontal moving frame 802 is provided with a horizontal installation slot 8020 and a horizontal guide rod 1 8021 and a guide rod 2 8022; the guide rod 1 8021 and the guide rod 2 8022 of the horizontal moving frame 802 are respectively sleeved with springs. The first 803 and the second spring 804, and the ends of the guide rod 1 8021 and the guide rod 2 8022 of the horizontal moving frame 802 pass through the sixth group of installation holes 106 opened on the rack 100; the installation groove 8020 of the horizontal moving frame 802 An output rack 1 805 and an output rack 2 806 are installed on the upper and lower ends of the gear box, and the two are arranged in a relative dislocation; the output rack 1 805 is meshed with the output gear 1 807; the output rack 2 806 It is meshed with the second output gear 808 , and the first output gear 807 and the second output gear 808 are both installed on the output shaft 900 through the overrunning clutch 809 .

本发明的有益效果在于是:本实用新型采用改进曲柄机构和齿轮齿条啮合输出相结合的方式实现无级变速,较传统的机械无级变速装置更稳定、更高效,脉动度更小,由于多采用轮齿啮合传动,可传递很大的扭矩,并提高了传动精度,得到运动转化部分冲击小、噪音小,而且本实用新型还具有结构简单,生产成本低,可靠性高的优点。The beneficial effects of the present invention are as follows: the present invention adopts the combination of improved crank mechanism and gear rack meshing output to realize stepless speed change, which is more stable, more efficient, and less pulsating than the traditional mechanical stepless speed change device. The gear tooth meshing transmission is mostly used, which can transmit a large torque and improve the transmission precision, and the motion conversion part has small impact and low noise, and the utility model also has the advantages of simple structure, low production cost and high reliability.

附图说明Description of drawings

图1是本实用新型的俯视图;Fig. 1 is the top view of the present utility model;

图2是本实用新型拆除机架的结构图;Fig. 2 is the structural diagram of the utility model dismantling the rack;

图3是本实用新型的行星轮系传动机构拆分的结构图;Fig. 3 is the disassembled structure diagram of the planetary gear train transmission mechanism of the present invention;

图4是本实用新型的改进曲柄机构的结构图;Fig. 4 is the structural diagram of the improved crank mechanism of the present utility model;

图5是本实用新型的输出机构拆除支架的结构图;Fig. 5 is the structure diagram of the output mechanism dismantling support of the present utility model;

图6是本实用新型的机架的结构图;Fig. 6 is the structure diagram of the rack of the present utility model;

图7是本实用新型的改进曲柄机构与输出机构的连接结构图;Fig. 7 is the connection structure diagram of the improved crank mechanism of the present invention and the output mechanism;

其中:100-机架;200-调速机构;201-控制轴;202-惰轮轴;203-控制齿轮;204-惰轮;300- 输入轴;400-行星轮系传动机构;401-圆柱齿轮;402-连接环;403-行星架;404-内齿圈; 405-行星轮一;406-行星轮二;407-行星轮三;408-行星轮四;409-太阳轮;410-太阳拓展齿轮;500-直齿轮一;600-直齿轮二;700-改进曲柄机构;701-中间轴;702-变径滚轮;7020- 直槽口;7021-安装台一;7022-安装台二;703-齿条一;704-小齿轮一;705-齿条二;706-小齿轮二;800-输出机构;801-支架;802-水平移动框;8020-安装槽;8021-导杆一;8022-导杆二;803-弹簧一;804-弹簧二;805-输出齿条一;806-输出齿条二;807-输出齿轮一;808- 输出齿轮二;809-超越离合器;900-输出轴。Among them: 100-frame; 200-speed regulating mechanism; 201-control shaft; 202-idler shaft; 203-control gear; 204-idler; 300-input shaft; 400-planetary gear train transmission mechanism; 401-cylindrical gear 402-connecting ring; 403-planet carrier; 404-ring gear; 405-planet gear one; 406-planet gear two; 407-planet gear three; 408-planet gear four; 409-sun gear; 410-sun expansion Gear; 500-spur gear one; 600-spur gear two; 700-improved crank mechanism; 701-intermediate shaft; 702-reducer roller; 7020-straight notch; -Rack one; 704-pinion one; 705-rack two; 706-pinion two; 800-output mechanism; 801-bracket; 802-horizontal moving frame; 8020-installation slot; -Guide rod two; 803-spring one; 804-spring two; 805-output rack one; 806-output rack two; 807-output gear one; 808-output gear two; 809-overrunning clutch; 900-output shaft .

具体实施方式Detailed ways

如图1~图7所示,一种小脉动度机械无级变速装置,包括机架100、调速机构200、输入轴300、两个行星轮系传动机构400、直齿轮一500、直齿轮二600、改进曲柄机构700、输出机构800、输出轴900;所述的机架100上开设有第一组安装孔101、第二组安装孔102、第三组安装孔103、第四组安装孔104、第五组安装孔105、第六组安装孔106;所述的调速机构200的控制齿轮203和惰轮204分别与两个行星轮系传动机构400的太阳拓展齿轮410啮合;所述的输入轴300通过轴承安装在机架100的第三组安装孔103中;所述的两个行星轮系传动机构400对称安装在输入轴300上,且两个行星轮系传动机构400的圆柱齿轮401分别与直齿轮一500和直齿轮二600啮合;所述的直齿轮一500和直齿轮二600通过轴承安装在改进曲柄机构700的中间轴701的两个末端;所述的改进曲柄机构700与输出机构800传动连接;所述的输出机构800安装在输出轴900上;所述的输出轴900通过轴承安装在机架100的第五组安装孔105中。As shown in Figures 1 to 7, a small pulsation mechanical continuously variable transmission device includes a frame 100, a speed regulating mechanism 200, an input shaft 300, two planetary gear train transmission mechanisms 400, a spur gear 500, a spur gear 2600. Improve the crank mechanism 700, the output mechanism 800, and the output shaft 900; the frame 100 is provided with a first set of mounting holes 101, a second set of mounting holes 102, a third set of mounting holes 103, and a fourth set of mounting holes hole 104, fifth group of mounting holes 105, sixth group of mounting holes 106; the control gear 203 and idler gear 204 of the speed regulating mechanism 200 are respectively meshed with the sun expansion gears 410 of the two planetary gear train transmission mechanisms 400; The input shaft 300 is installed in the third group of installation holes 103 of the frame 100 through bearings; the two planetary gear train transmission mechanisms 400 are symmetrically installed on the input shaft 300, and the two planetary gear train transmission mechanisms 400 are mounted on the input shaft 300 symmetrically. The spur gear 401 meshes with the spur gear 1 500 and the spur gear 2 600 respectively; the spur gear 1 500 and the spur gear 2 600 are mounted on the two ends of the intermediate shaft 701 of the improved crank mechanism 700 through bearings; the improved crank mechanism The mechanism 700 is in driving connection with the output mechanism 800 ; the output mechanism 800 is installed on the output shaft 900 ; the output shaft 900 is installed in the fifth group of installation holes 105 of the frame 100 through bearings.

所述的调速机构200包括控制轴201、惰轮轴202、控制齿轮203及惰轮204;所述的控制轴201通过轴承安装在所述的机架100的第一组安装孔101中,且控制轴201上通过平键安装有控制齿轮203;所述的惰轮轴202通过轴承安装在所述的机架100的第二组安装孔102中,且所述的惰轮轴202上通过平键安装有惰轮204;所述的惰轮204齿宽的一半与控制齿轮203齿宽的一半啮合。The speed regulating mechanism 200 includes a control shaft 201, an idler shaft 202, a control gear 203 and an idler 204; the control shaft 201 is mounted in the first set of mounting holes 101 of the frame 100 through bearings, and A control gear 203 is installed on the control shaft 201 through a flat key; the idler shaft 202 is installed in the second set of installation holes 102 of the frame 100 through a bearing, and the idler shaft 202 is installed through a flat key There is an idler gear 204; the half of the tooth width of the idler gear 204 meshes with the half of the tooth width of the control gear 203.

所述的两个行星轮系传动机构400均包括圆柱齿轮401、连接环402、行星架403、内齿圈404、行星轮一405、行星轮二406、行星轮三407、行星轮四408、太阳轮409、太阳拓展齿轮410;所述的圆柱齿轮401通过轴承安装在输入轴300上,且圆柱齿轮401通过其端面上的凸台用螺钉固定在连接环402一端面;所述的连接环402转动套装在输入轴300 上,且另一端面通过螺钉与内齿圈404固定连接;所述的内齿圈404转动套装在输入轴300 上,且与行星轮一405、行星轮二406、行星轮三407、行星轮四408内啮合;所述的行星轮一405、行星轮二406、行星轮三407、行星轮四408安装在行星架403上;所述的行星架403通过平键安装在输入轴300上;所述的太阳轮409通过轴承安装在输入轴300上,与行星轮一405、行星轮二406、行星轮三407、行星轮四408外啮合,且所述的太阳轮409 端面的法兰通过螺钉固定到太阳拓展齿轮410端面的凸台上;所述的太阳拓展齿轮410通过轴承安装在输入轴300上。The two planetary gear train transmission mechanisms 400 both include a cylindrical gear 401, a connecting ring 402, a planet carrier 403, an inner gear 404, a planetary gear 405, a planetary gear 2 406, a planetary gear 407, and a planetary gear 408. The sun gear 409, the sun expansion gear 410; the cylindrical gear 401 is mounted on the input shaft 300 through the bearing, and the cylindrical gear 401 is fixed on one end face of the connecting ring 402 with screws through the boss on its end face; the connecting ring 402 is rotatably sleeved on the input shaft 300, and the other end face is fixedly connected with the ring gear 404 through screws; the ring gear 404 is rotatably sleeved on the input shaft 300, and is connected with the first planetary gear 405, the second planetary gear 406, The third planetary wheel 407 and the fourth planetary wheel 408 are meshed internally; the first planetary wheel 405, the second planetary wheel 406, the third planetary wheel 407, and the fourth planetary wheel 408 are installed on the planetary carrier 403; Installed on the input shaft 300; the sun gear 409 is installed on the input shaft 300 through a bearing, and meshes with the first planetary gear 405, the second planetary gear 406, the third planetary gear 407, and the fourth planetary gear 408, and the sun gear The flange on the end face of the wheel 409 is fixed to the boss on the end face of the sun expansion gear 410 through screws; the sun expansion gear 410 is mounted on the input shaft 300 through a bearing.

所述的调速机构200的控制齿轮203和惰轮204的齿宽均为所述的两个行星轮系传动机构400的太阳拓展齿轮410齿宽的2倍,且控制齿轮203齿宽的一半与太阳拓展齿轮 410在水平方向啮合,惰轮204齿宽的一半与太阳拓展齿轮410在水平方向啮合,控制齿轮 203齿宽的另一半与惰轮204齿宽的另一半在竖直方向啮合。The tooth widths of the control gear 203 and the idler gear 204 of the speed regulating mechanism 200 are both twice the tooth width of the sun extension gear 410 of the two planetary gear train transmission mechanisms 400, and the tooth width of the control gear 203 is half of the tooth width. It meshes with the sun expansion gear 410 in the horizontal direction, half of the tooth width of the idler gear 204 meshes with the sun expansion gear 410 in the horizontal direction, and the other half of the tooth width of the control gear 203 meshes with the other half of the tooth width of the idler gear 204 in the vertical direction.

所述的改进曲柄机构700包括中间轴701、变径滚轮702、齿条一703、小齿轮一704、齿条二705、小齿轮二706;所述的中间轴701通过轴承安装在机架100的第四组安装孔104中;所述的小齿轮一704通过轴承安装在中间轴701上;所述的变径滚轮702沿直径方向开设有直槽口7020,变径滚轮702通过直槽口7020转动套装在中间轴701上,且变径滚轮702两端面沿直槽口7020方向对称设置有安装台一7021和安装台二7022;所述的变径滚轮702的安装台一7021上通过螺钉安装有齿条一703;所述的齿条一703与小齿轮一 704啮合;所述的小齿轮一704一端面设置有法兰,通过螺钉与直齿轮一500固定;所述的安装台二7022上通过螺钉安装有齿条二705;所述的齿条二705与小齿轮二706啮合;所述的小齿轮二706一端面设置有法兰,通过螺钉与直齿轮二600固定。The improved crank mechanism 700 includes an intermediate shaft 701, a variable diameter roller 702, a rack 1 703, a pinion 1 704, a rack 2 705, and a pinion 2 706; the intermediate shaft 701 is mounted on the frame 100 through a bearing. In the fourth group of mounting holes 104 of the first set of mounting holes; the pinion one 704 is mounted on the intermediate shaft 701 through the bearing; the diameter-reducing roller 702 is provided with a straight slot 7020 in the diameter direction, and the diameter-reducing roller 702 passes through the straight slot. The 7020 is rotatably sleeved on the intermediate shaft 701, and the two ends of the variable diameter roller 702 are symmetrically provided with a mounting platform 7021 and a second mounting platform 7022 along the direction of the straight notch 7020; the mounting platform 1 7021 of the variable diameter roller 702 is provided with screws. A rack 1 703 is installed; the rack 1 703 meshes with the pinion 1 704; the pinion 1 704 is provided with a flange on one end surface, which is fixed with the spur gear 1 500 by screws; the installation table 2 The second rack 705 is installed on the 7022 by screws; the second rack 705 is meshed with the second pinion 706 ; one end of the second pinion 706 is provided with a flange, which is fixed with the second spur gear 600 by screws.

所述的输出机构800包括支架801、水平移动框802、弹簧一803、弹簧二804、输出齿条一805、输出齿条二806、输出齿轮一807、输出齿轮二808及超越离合器809;所述的支架801通过螺钉安装在机架100的底面;所述的支架801中滑动安装有水平移动框 802;所述的水平移动框802与所述的改进曲柄机构700的变径滚轮702接触传动,且水平移动框802上设置有水平方向的安装槽8020及水平方向的导杆一8021和导杆二8022;所述的水平移动框802的导杆一8021和导杆二8022上分别套装有弹簧一803和弹簧二804,且水平移动框802的导杆一8021和导杆二8022末端穿过机架100上开设的第六组安装孔 106;所述的水平移动框802的安装槽8020内的上下两端通过螺钉固定有输出齿条一805和输出齿条二806,且二者前后相对错位安装;所述的输出齿条一805与输出齿轮一807啮合;所述的输出齿条二806与输出齿轮二808啮合,且所述的输出齿轮一807和输出齿轮二 808均通过超越离合器809安装在输出轴900上。The output mechanism 800 includes a bracket 801, a horizontal moving frame 802, a spring 1 803, a spring 2 804, an output rack 1 805, an output rack 2 806, an output gear 1 807, an output gear 2 808 and an overrunning clutch 809; The bracket 801 is installed on the bottom surface of the frame 100 by screws; the bracket 801 is slidably installed with a horizontal moving frame 802; the horizontal moving frame 802 contacts the variable diameter roller 702 of the improved crank mechanism 700 for transmission , and the horizontal moving frame 802 is provided with a horizontal installation groove 8020 and a horizontal guide rod 1 8021 and guide rod two 8022; the guide rod one 8021 and guide rod two 8022 of the horizontal moving frame 802 are respectively sleeved with The first spring 803 and the second spring 804, and the ends of the guide rod 1 8021 and the guide rod 2 8022 of the horizontal moving frame 802 pass through the sixth group of installation holes 106 opened on the rack 100; the installation groove 8020 of the horizontal moving frame 802 The inner upper and lower ends are fixed with an output rack 1 805 and an output rack 2 806 by screws, and the two are installed in a relative dislocation; the output rack 1 805 meshes with the output gear 1 807; the output rack The second 806 meshes with the second output gear 808 , and the first output gear 807 and the second output gear 808 are both mounted on the output shaft 900 through the overrunning clutch 809 .

所述的超越离合器809为现有技术。The overrunning clutch 809 is in the prior art.

本实用新型工作时,输入轴100匀速转动,带动两个对称安装的行星轮系传动机构400的行星架403匀速转动,然后驱动行星轮一405、行星轮二406、行星轮三407、行星轮四408、绕太阳轮409转动,然后驱动内齿圈404、连接环402和圆柱齿轮401匀速转动,带动直齿轮一500和直齿轮二600同向同速转动,进而使小齿轮一704和小齿轮二706同向同速转动,从而驱动变径滚轮702匀速转动,然后驱动水平移动框802在弹簧一803和弹簧二804的作用下实现水平往复运动,使输出齿条一805和输出齿条二806分别驱动与之啮合的输出齿轮一807、输出齿轮二808往复旋转运动,由于对称安装的超越离合器809具有单向推力的作用,所以输出轴900的运动为稳定的单向旋转运动。When the utility model works, the input shaft 100 rotates at a constant speed, and drives the planet carriers 403 of the two symmetrically installed planetary gear train transmission mechanisms 400 to rotate at a constant speed, and then drives the first planetary gear 405, the second planetary gear 406, the third planetary gear 407, and the planetary gear. Four 408, rotate around the sun gear 409, then drive the inner gear 404, the connecting ring 402 and the cylindrical gear 401 to rotate at a constant speed, drive the spur gear 1 500 and the spur gear 2 600 to rotate in the same direction and speed, and then make the pinion 1 704 and the small The second gear 706 rotates in the same direction and the same speed, thereby driving the variable diameter roller 702 to rotate at a constant speed, and then driving the horizontal moving frame 802 to realize horizontal reciprocating motion under the action of the spring one 803 and the spring two 804, so that the output rack one 805 and the output rack The second 806 drives the meshed output gear 1 807 and the output gear 2 808 respectively to reciprocate and rotate. Since the symmetrically installed overrunning clutch 809 has the effect of one-way thrust, the movement of the output shaft 900 is a stable one-way rotational movement.

本实用新型的变速原理如下:通过驱动控制齿轮203的转动,带动惰轮204转动,驱动两个太阳拓展齿轮410互为反向转动,实现两个行星轮系传动机构400的差速传动,使两个圆柱齿轮401同向不同速转动,进而驱动直齿轮一500和直齿轮二600同向不同速转动,使小齿轮一704和小齿轮二706同向不同速转动,由于小齿轮一704和齿条一703、小齿轮二706和齿条二705单边啮合,从而调节变径滚轮702外围到中间轴701的距离a (0~x),即调节曲柄的大小,使得变径滚轮702圆周运动的线速度改变,进而使水平移动框 802的水平往复直线运动的速度发生改变,从而实现输出轴900的无级变速。The speed change principle of the present invention is as follows: by driving the rotation of the control gear 203, the idler gear 204 is driven to rotate, and the two sun expansion gears 410 are driven to rotate in opposite directions to each other, thereby realizing the differential transmission of the two planetary gear train transmission mechanisms 400, so that the The two cylindrical gears 401 rotate in the same direction and at different speeds, thereby driving the first spur gear 500 and the second spur gear 600 to rotate in the same direction and different speeds, so that the first pinion 704 and the second pinion 706 rotate in the same direction and different speeds. Rack one 703, pinion two 706 and rack two 705 are unilaterally meshed, so as to adjust the distance a (0~x) from the periphery of the variable diameter roller 702 to the intermediate shaft 701, that is, adjust the size of the crank, so that the circumference of the variable diameter roller 702 is adjusted. The linear speed of the movement is changed, so that the speed of the horizontal reciprocating linear movement of the horizontal moving frame 802 is changed, thereby realizing the stepless speed change of the output shaft 900 .

以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. For those skilled in the art, the present utility model may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (6)

1.一种小脉动度机械无级变速装置,其特征在于:包括机架(100)、调速机构(200)、输入轴(300)、两个行星轮系传动机构(400)、直齿轮一(500)、直齿轮二(600)、改进曲柄机构(700)、输出机构(800)、输出轴(900);所述的机架(100)上开设有第一组安装孔(101)、第二组安装孔(102)、第三组安装孔(103)、第四组安装孔(104)、第五组安装孔(105)、第六组安装孔(106);所述的调速机构(200)的控制齿轮(203)和惰轮(204)分别与两个行星轮系传动机构(400)的太阳拓展齿轮(410)啮合连接;所述的输入轴(300)通过轴承安装在机架(100)的第三组安装孔(103)中;所述的两个行星轮系传动机构(400)对称安装在输入轴(300)上,且两个行星轮系传动机构(400)的圆柱齿轮(401)分别与直齿轮一(500)和直齿轮二(600)啮合连接;所述的直齿轮一(500)和直齿轮二(600)通过轴承安装在改进曲柄机构(700)的中间轴(701)的两个末端;所述的改进曲柄机构(700)与输出机构(800)传动连接;所述的输出机构(800)安装在输出轴(900)上;所述的输出轴(900)通过轴承安装在机架(100)的第五组安装孔(105)中。1. A small pulsation degree mechanical continuously variable speed change device, characterized in that: it comprises a frame (100), a speed regulating mechanism (200), an input shaft (300), two planetary gear train transmission mechanisms (400), a spur gear One (500), two spur gears (600), improved crank mechanism (700), output mechanism (800), output shaft (900); the frame (100) is provided with a first group of mounting holes (101) , the second group of installation holes (102), the third group of installation holes (103), the fourth group of installation holes (104), the fifth group of installation holes (105), and the sixth group of installation holes (106); The control gear (203) and the idler gear (204) of the speed mechanism (200) are meshed and connected with the sun expansion gears (410) of the two planetary gear train transmission mechanisms (400) respectively; the input shaft (300) is installed through bearings In the third set of mounting holes (103) of the frame (100); the two planetary gear train transmission mechanisms (400) are symmetrically mounted on the input shaft (300), and the two planetary gear train transmission mechanisms (400) ) of the spur gear (401) is meshed with the spur gear one (500) and spur gear two (600) respectively; the spur gear one (500) and spur gear two (600) are installed on the improved crank mechanism (700) through bearings ) of the two ends of the intermediate shaft (701); the improved crank mechanism (700) is in driving connection with the output mechanism (800); The output shaft (900) is mounted in the fifth set of mounting holes (105) of the frame (100) through bearings. 2.根据权利要求1所述的一种小脉动度机械无级变速装置,其特征在于:所述的调速机构(200)包括控制轴(201)、惰轮轴(202)、控制齿轮(203)及惰轮(204);所述的控制轴(201)通过轴承安装在所述的机架(100)的第一组安装孔(101)中,且控制轴(201)上固定安装有控制齿轮(203);所述的惰轮轴(202)通过轴承安装在所述的机架(100)的第二组安装孔(102)中,且所述的惰轮轴(202)上固定安装有惰轮(204);所述的惰轮(204)与控制齿轮(203)啮合连接。2. A small-pulsation mechanical continuously variable transmission device according to claim 1, characterized in that: the speed regulating mechanism (200) comprises a control shaft (201), an idler shaft (202), a control gear (203) ) and an idler (204); the control shaft (201) is installed in the first set of mounting holes (101) of the frame (100) through bearings, and the control shaft (201) is fixedly mounted with a control Gear (203); the idler shaft (202) is installed in the second set of mounting holes (102) of the frame (100) through bearings, and the idler shaft (202) is fixedly mounted with an idler wheel (204); the idler wheel (204) is meshed with the control gear (203). 3.根据权利要求1所述的一种小脉动度机械无级变速装置,其特征在于:所述的两个行星轮系传动机构(400)均包括圆柱齿轮(401)、连接环(402)、行星架(403)、内齿圈(404)、行星轮一(405)、行星轮二(406)、行星轮三(407)、行星轮四(408)、太阳轮(409)、太阳拓展齿轮(410);所述的圆柱齿轮(401)通过轴承安装在输入轴(300)上,且圆柱齿轮(401)通过其端面上的凸台与连接环(402)固定连接;所述的连接环(402)转动套装在输入轴(300)上,且与内齿圈(404)固定连接;所述的内齿圈(404)转动套装在输入轴(300)上,且与行星轮一(405)、行星轮二(406)、行星轮三(407)、行星轮四(408)内啮合连接;所述的行星轮一(405)、行星轮二(406)、行星轮三(407)、行星轮四(408)安装在行星架(403)上;所述的行星架(403)固定安装在输入轴(300)上;所述的太阳轮(409)通过轴承安装在输入轴(300)上,与行星轮一(405)、行星轮二(406)、行星轮三(407)、行星轮四(408)外啮合连接,且所述的太阳轮(409)通过其端面设置的法兰与太阳拓展齿轮(410)端面上的凸台固定连接;所述的太阳拓展齿轮(410) 通过轴承安装在输入轴(300)上。3. A small pulsation degree mechanical continuously variable transmission device according to claim 1, characterized in that: said two planetary gear train transmission mechanisms (400) both comprise a cylindrical gear (401), a connecting ring (402) , planet carrier (403), ring gear (404), planet gear one (405), planet gear two (406), planet gear three (407), planet gear four (408), sun gear (409), sun expansion Gear (410); the cylindrical gear (401) is mounted on the input shaft (300) through a bearing, and the cylindrical gear (401) is fixedly connected to the connecting ring (402) through the boss on its end surface; the connection The ring (402) is rotatably sleeved on the input shaft (300), and is fixedly connected with the ring gear (404); the ring gear (404) is rotatably sleeved on the input shaft (300), and is connected to the planetary gear (404). 405), the second planetary wheel (406), the third planetary wheel (407), and the fourth planetary wheel (408) are meshed and connected; the first planetary wheel (405), the second planetary wheel (406), and the third planetary wheel (407) , the fourth planetary gear (408) is mounted on the planet carrier (403); the planet carrier (403) is fixedly mounted on the input shaft (300); the sun gear (409) is mounted on the input shaft (300) through a bearing ), it is externally meshed with planetary gear one (405), planetary gear two (406), planetary gear three (407), and planetary gear four (408), and the sun gear (409) is arranged through its end face. The flange is fixedly connected with the boss on the end face of the sun expansion gear (410); the sun expansion gear (410) is mounted on the input shaft (300) through a bearing. 4.根据权利要求2或3所述的一种小脉动度机械无级变速装置,其特征在于:所述的调速机构(200)的控制齿轮(203)和惰轮(204)的齿宽均为所述的两个行星轮系传动机构(400)的太阳拓展齿轮(410)齿宽的2倍。4. A small-pulsation mechanical continuously variable transmission device according to claim 2 or 3, characterized in that: the tooth width of the control gear (203) and the idler gear (204) of the speed regulating mechanism (200) Both are twice the tooth width of the sun expansion gears (410) of the two planetary gear train transmission mechanisms (400). 5.根据权利要求1所述的一种小脉动度机械无级变速装置,其特征在于:所述的改进曲柄机构(700)包括中间轴(701)、变径滚轮(702)、齿条一(703)、小齿轮一(704)、齿条二(705)、小齿轮二(706);所述的中间轴(701)通过轴承安装在机架(100)的第四组安装孔(104)中;所述的小齿轮一(704)通过轴承安装在中间轴(701)上;所述的变径滚轮(702)沿直径方向开设有直槽口(7020),变径滚轮(702)通过直槽口(7020)转动套装在中间轴(701)上,且变径滚轮(702)两端面沿直槽口(7020)方向对称设置有安装台一(7021)和安装台二(7022);所述的变径滚轮(702)的安装台一(7021)上固定安装有齿条一(703);所述的齿条一(703)与小齿轮一(704)啮合连接;所述的小齿轮一(704)一端面设置有法兰,与直齿轮一(500)固定连接;所述的安装台二(7022)上固定安装有齿条二(705);所述的齿条二(705)与小齿轮二(706)啮合连接;所述的小齿轮二(706)一端面设置有法兰,与直齿轮二(600)固定连接。5. A small pulsation mechanical continuously variable transmission device according to claim 1, characterized in that: the improved crank mechanism (700) comprises an intermediate shaft (701), a diameter reducing roller (702), a rack (703), a first pinion (704), a second rack (705), and a second pinion (706); the intermediate shaft (701) is mounted on the fourth set of mounting holes (104) of the frame (100) through bearings ); the pinion gear one (704) is mounted on the intermediate shaft (701) through a bearing; the diameter-reducing roller (702) is provided with a straight slot (7020) in the diameter direction, and the diameter-reducing roller (702) The straight notch (7020) is rotatably sleeved on the intermediate shaft (701), and the two ends of the reducing roller (702) are symmetrically provided with a mounting table (7021) and a second mounting table (7022) along the direction of the straight notch (7020). ; a rack one (703) is fixedly installed on the mounting table one (7021) of the variable diameter roller (702); the rack one (703) is meshed and connected with the pinion one (704); the One end face of the pinion gear one (704) is provided with a flange, which is fixedly connected with the spur gear one (500). 705) is meshed and connected with the second pinion gear (706); one end surface of the second pinion gear (706) is provided with a flange, which is fixedly connected with the second spur gear (600). 6.根据权利要求1所述的一种小脉动度机械无级变速装置,其特征在于:所述的输出机构(800)包括支架(801)、水平移动框(802)、弹簧一(803)、弹簧二(804)、输出齿条一(805)、输出齿条二(806)、输出齿轮一(807)、输出齿轮二(808)及超越离合器(809);所述的支架(801)固定安装在机架(100)的底面;所述的支架(801)中滑动安装有水平移动框(802);所述的水平移动框(802)与所述的改进曲柄机构(700)的变径滚轮(702)传动连接,且水平移动框(802)上设置有水平方向的安装槽(8020)及水平方向的导杆一(8021)和导杆二(8022);所述的水平移动框(802)的导杆一(8021)和导杆二(8022)上分别套装有弹簧一(803)和弹簧二(804),且水平移动框(802)的导杆一(8021)和导杆二(8022)末端穿过机架(100)上开设的第六组安装孔(106);所述的水平移动框(802)的安装槽(8020)内的上下两端安装有输出齿条一(805)和输出齿条二(806),且二者前后相对错位设置;所述的输出齿条一(805)与输出齿轮一(807)啮合连接;所述的输出齿条二(806)与输出齿轮二(808)啮合连接,且所述的输出齿轮一(807)和输出齿轮二(808)均通过超越离合器(809)安装在输出轴(900)上。6. A small pulsation degree mechanical continuously variable transmission device according to claim 1, characterized in that: the output mechanism (800) comprises a bracket (801), a horizontal moving frame (802), a spring one (803) , spring two (804), output rack one (805), output rack two (806), output gear one (807), output gear two (808) and overrunning clutch (809); the bracket (801) It is fixedly installed on the bottom surface of the frame (100); a horizontal moving frame (802) is slidably installed in the bracket (801); the change between the horizontal moving frame (802) and the improved crank mechanism (700) The radial roller (702) is connected by transmission, and the horizontal moving frame (802) is provided with a horizontal mounting groove (8020) and a horizontal guide rod one (8021) and guide rod two (8022); the horizontal moving frame Guide rod one (8021) and guide rod two (8022) of (802) are respectively sheathed with spring one (803) and spring two (804), and guide rod one (8021) and guide rod of the horizontal moving frame (802) The two (8022) ends pass through the sixth group of mounting holes (106) opened on the frame (100); the upper and lower ends of the mounting groove (8020) of the horizontal moving frame (802) are provided with an output rack. (805) and the second output rack (806), and the two are relatively dislocated before and after; the first output rack (805) is meshed with the first output gear (807); the second output rack (806) It is meshed with the second output gear (808), and the first output gear (807) and the second output gear (808) are installed on the output shaft (900) through the overrunning clutch (809).
CN201922243399.7U 2019-12-16 2019-12-16 Small-pulsation mechanical stepless speed change device Expired - Fee Related CN211715700U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110805673A (en) * 2019-12-16 2020-02-18 哈尔滨理工大学 Impact-resistant mechanical stepless speed changer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110805673A (en) * 2019-12-16 2020-02-18 哈尔滨理工大学 Impact-resistant mechanical stepless speed changer

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