CN211715595U - Brake device based on magnetostrictive material - Google Patents
Brake device based on magnetostrictive material Download PDFInfo
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- CN211715595U CN211715595U CN201921546424.2U CN201921546424U CN211715595U CN 211715595 U CN211715595 U CN 211715595U CN 201921546424 U CN201921546424 U CN 201921546424U CN 211715595 U CN211715595 U CN 211715595U
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- brake shoe
- brake
- return spring
- driver
- rod
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- 239000000463 material Substances 0.000 title claims abstract description 36
- 238000007667 floating Methods 0.000 claims abstract description 13
- 238000006073 displacement reaction Methods 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims abstract description 8
- 230000003321 amplification Effects 0.000 claims abstract description 5
- 238000003199 nucleic acid amplification method Methods 0.000 claims abstract description 5
- 238000002955 isolation Methods 0.000 claims description 8
- 230000005389 magnetism Effects 0.000 claims description 6
- 230000005284 excitation Effects 0.000 claims description 5
- 230000004044 response Effects 0.000 abstract description 6
- 238000005265 energy consumption Methods 0.000 description 4
- 229910000640 Fe alloy Inorganic materials 0.000 description 3
- 229910052761 rare earth metal Inorganic materials 0.000 description 3
- 150000002910 rare earth metals Chemical class 0.000 description 3
- 239000000956 alloy Substances 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000005415 magnetization Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
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Abstract
The utility model discloses a arresting gear based on magnetostrictive material, include: the brake device comprises a brake bottom plate, a support pin A, a support pin B, a support pin C, a fixed baffle, a driver bracket, a brake actuating unit, a displacement amplification mechanism and a driver; the brake bottom plate is fixedly provided with a supporting pin A, a supporting pin B, a fixed baffle and a driver bracket; the brake execution unit comprises a first brake shoe, a first friction lining, a second brake shoe, a first brake shoe return spring, a second brake shoe return spring, a tensioning spring, a brake drum, an adjusting screw and a floating ejector rod; the displacement amplifying mechanism comprises a driving rod and a driven rod; the bottom end of the driver is fixedly connected with a fixed baffle on the brake bottom plate through a fixed screw; the device replaces the original oil circuit and gas circuit with the circuit in the course of the work, has improved the response speed of braking system when having simplified the structure of braking system.
Description
Technical Field
The utility model belongs to the technical field of car mechanical braking, specifically indicate a arresting gear based on magnetostrictive material and.
Background
Magnetostrictive materials are a class of materials that have the ability to interconvert electromagnetic and mechanical energy. When the material is magnetized in a magnetic field, the material can expand and contract along the magnetization direction, and when an electrified coil is used as a magnetic field source, the size of the magnetostrictive material can be controlled when the current passing through the coil is changed or the distance between the magnetostrictive material and the magnet is changed. Magnetostrictive materials, in which the dimensional change is much larger than that of magnetostrictive materials such as ferrite and the energy generated is also large, are called giant magnetostrictive materials. The rare earth-iron alloy (RFe2) material with giant magnetostrictive property at room temperature, which appears in the beginning of the 70 s, has larger expansion and contraction quantity and capacity and is called as a rare earth giant magnetostrictive material, and because the rare earth-iron alloy material has the advantages of quick response time under the control of a magnetic field, good frequency characteristic, high energy density, large coupling coefficient and sensing and driving functions, the rare earth-iron alloy material is more and more widely applied and developed in the field of intelligent materials as an intelligent material or a corresponding device.
The magnetostrictive material has the advantages of fast response time, good frequency characteristic, high energy density, large coupling coefficient and controllable energy consumption under the control of a magnetic field, has sensing and driving functions and is applied to many aspects; for example, the disk brake with the magnetostrictive force application function, which is proposed by the patent name of 'a disk brake with the giant magnetostrictive force application function and a method thereof' with the patent application number of 201410785712.9 in China, has the characteristics of simple and reliable structure, good compatibility with the existing brake system and no influence on the normal work of ABS, and is provided by utilizing the magnetostrictive phenomenon of magnetostrictive materials. The driving safety can be improved while the braking distance in emergency braking is reduced; the Chinese invention has the patent application number of 201811204066.7, and the patent name of the driver is 'self-sensing driver based on magnetostrictive material', and the driver based on magnetostrictive material is provided, so that the functions of the driver and the sensor can be realized at the same time, and the structure compactness, the driving precision and the sensing efficiency are improved; the invention has the Chinese patent application number of 201410346464.8, and the patent name of the novel vibration energy collector is 'magnetostriction-electromagnetism combined type vibration energy collector and a method thereof', and the novel vibration energy collector has the advantages of compact structure, convenience for miniaturization, piezomagnetism-electromagnetism combined power generation characteristic, and capability of being applied to vibration energy collection in a high-load vibration environment.
Drum brakes are the earliest brakes, and compared with disc brakes, they are low in manufacturing cost and high in braking efficiency and are applied to various types of automobiles. However, the drum brake is mostly driven by hydraulic pressure or air pressure, so that the brake response has a certain hysteresis during braking, and the brake driving device has to be in a servo state all the time, so that the maximum braking force is difficult to ensure while the energy consumption of the brake system is too high, and in addition, the arrangement of an oil path and an air path also increases the complexity of the brake.
Disclosure of Invention
In view of the defects of the prior art, the utility model aims to provide a braking device based on magnetostrictive materials, so as to solve the technical problems of lag in braking response of a drum brake, overhigh energy consumption of a braking system, insufficient maximum braking force and complex arrangement of the braking system in the prior art; the utility model discloses utilize the magnetostrictive device to replace hydraulic pressure and pneumatic means for gas circuit and oil circuit are replaced by the circuit, have simplified braking system structure greatly, and because the magnetostrictive material responds very fast (only millionth second, still fast than people's thinking) when receiving magnetic field control, frequency characteristic is good, has reduced braking system's energy consumption when having eliminated the hysteretic shortcoming of stopper response.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model discloses a arresting gear based on magnetostrictive material, include: the brake device comprises a brake bottom plate, a support pin A, a support pin B, a support pin C, a fixed baffle, a driver bracket, a brake actuating unit, a displacement amplification mechanism and a driver;
the brake bottom plate is fixedly provided with a supporting pin A, a supporting pin B, a fixed baffle and a driver bracket;
the brake execution unit comprises a first brake shoe, a first friction lining, a second brake shoe, a first brake shoe return spring, a second brake shoe return spring, a tensioning spring, a brake drum, an adjusting screw and a floating ejector rod;
the first friction lining and the second friction lining are respectively arranged on the outer cylindrical surfaces of the first brake shoe and the second brake shoe; during braking, the first friction lining and the second friction lining rub against the inner cylindrical surface of the brake drum to brake;
when the upper ends of the first brake shoe and the second brake shoe are not braked, the upper ends of the first brake shoe and the second brake shoe are respectively pulled to lean against the supporting pin A by virtue of a first brake shoe return spring and a second brake shoe return spring, and the lower ends of the first brake shoe and the second brake shoe are respectively suspended and supported on two sides of the floating ejector rod by virtue of the tensioning springs; a return spring mounting hole and a tension spring mounting hole are respectively formed in the first brake shoe and the second brake shoe, and the mounting holes are respectively used for mounting the first brake shoe return spring, the second brake shoe return spring and the tension spring; one brake shoe is fixed with a supporting pin C;
the upper ends of the first brake shoe return spring and the second brake shoe return spring are respectively hooked on the supporting pin A, and the lower ends of the first brake shoe return spring and the second brake shoe return spring are respectively hooked at the return spring mounting holes;
two ends of the tensioning spring are respectively hooked at tensioning spring mounting holes formed at the first and second brake shoe ends;
the floating ejector rod comprises an adjustable ejector rod body and an ejector rod sleeve, and the ejector rod sleeve is abutted against the lower end of the first brake shoe; the adjustable ejector rod body is an abutting part of the lower end of the second brake shoe;
the adjusting screw is arranged on the floating ejector rod and used for adjusting the braking gap;
the displacement amplifying mechanism comprises a driving rod and a driven rod; the output end of the driving rod is hinged to the driven rod, and the input end of the driving rod is fixed at the bottom end inside the driver shell; the lower end of the driven rod is hinged to the supporting pin B, and the upper end of the driven rod is hinged to the supporting pin C;
the bottom end of the driver is fixedly connected with a fixed baffle on the brake bottom plate through a fixing screw, and the driver comprises a driver shell, a driving rod, an excitation coil, a demagnetizing coil, a magnetism isolating liner and a magnetism isolating top cover;
the excitation coil and the demagnetizing coil are wound on the giant magnetostrictive rod;
the magnetic isolation gasket is tightly attached to the inner side of the driver shell; the magnetic isolation top cover is positioned at the top end of the driver and isolates the influence of a magnetic field on the outside together with the magnetic isolation liner.
Preferably, the support pin C is fixedly attached at the upper end of the first brake shoe.
Preferably, the section of the driving rod is circular, the length of the driving rod is more than 5cm, and the diameter of the driving rod is more than 10 mm.
Preferably, the material used for the active rod is a rare earth super magnetostrictive material with a magnetostrictive coefficient not less than 2000 ppm.
Preferably, the output end of the driving lever is hinged at the lower end 1/3 to 1/4 of the driven lever.
Preferably, the drive housing is square or circular in cross-section.
The utility model has the advantages that:
compared with the prior brake device, the utility model, adopted the magnetostrictive material, the power that produces when utilizing it to warp has replaced hydraulic pressure or atmospheric pressure, has replaced liquid circuit or gas circuit with the circuit, has simplified system architecture greatly, has saved manufacturing cost.
Drawings
FIG. 1 is a schematic diagram of a magnetostrictive material-based braking device according to the present invention;
fig. 2 is a schematic sectional view of a driver a-a according to the present invention;
FIG. 3 is a schematic cross-sectional view of a driver B-B according to the present invention;
in the figure, 1-brake shoe, 2-support pin C, 3-brake drum, 4-driven lever, 5-first brake shoe return spring 27-second brake shoe return spring, 6, 26-return spring mounting hole, 7-first friction lining, 28-second friction lining, 8-driving lever, 9-magnetic shield top cover, 10-support pin B, 11-first brake shoe, 12-tension spring, 13-ejector sleeve, 14-adjusting screw, 15-adjustable ejector rod body, 16-tension spring mounting hole, 17-second brake shoe, 18-magnetic shield lining, 19-demagnetizing coil, 20-exciting coil, 21-fixing baffle, 22-fixing screw 23-driver housing, 24-driver bracket, 25-driver, 29-support pin A.
Detailed Description
In order to facilitate understanding of those skilled in the art, the present invention will be further described with reference to the following examples and drawings, which are not intended to limit the present invention.
Referring to fig. 1 to 3, the braking device based on magnetostrictive material of the present invention includes: a brake base plate 1, a support pin a29, a support pin B10, a support pin C2, a fixed shutter 21, a driver bracket 24, a brake actuator, a displacement amplification mechanism, and a driver 25;
a support pin A29, a support pin B10, a fixed baffle 21 and a driver bracket 24 are fixedly arranged on the brake bottom plate 1;
the brake actuating unit comprises a first brake shoe 11, a first friction lining 7, a second friction lining 28, a second brake shoe 17, a first brake shoe return spring 5, a second brake shoe return spring 27, a tension spring 12, a brake drum 3, an adjusting screw 14 and a floating ejector rod;
the first friction lining 7 and the second friction lining 28 are respectively arranged on the outer cylindrical surfaces of the first brake shoe 11 and the second brake shoe 17; during braking, the first friction lining 7 and the second friction lining 28 rub against the inner cylindrical surface of the brake drum 3 to perform braking;
when the upper ends of the first brake shoe 11 and the second brake shoe 17 are not braked, the upper ends are respectively pulled to abut against the supporting pin A29 by a first brake shoe return spring 5 and a second brake shoe return spring 27; the lower end is suspended and supported on the two sides of the floating mandril by the tension spring 12; return spring mounting holes 6 and 26 and a tension spring mounting hole 16 are respectively formed in the first brake shoe 11 and the second brake shoe 16, and the mounting holes 6, 26 and 16 are respectively used for mounting the first brake shoe return spring 5, the second brake shoe return spring 27 and the tension spring 12; wherein a support pin C2 is fixed to first brake shoe 11;
the upper ends of the first brake shoe return spring 5 and the second brake shoe return spring are respectively hooked on the supporting pin A29, and the lower ends of the first brake shoe return spring and the second brake shoe return spring are respectively hooked at the return spring mounting holes 6 and 26; when the brake shoe return spring is installed, proper return spring installation holes can be selected according to different springs, and are not limited to the return spring installation holes 6 and 26 in the drawing;
two ends of the tension spring 12 are respectively hooked at tension spring mounting holes 16 formed at the lower ends of the first and second brake shoes 11 and 17;
the floating ejector rod comprises an adjustable ejector rod body 15 and an ejector rod sleeve 13, and the ejector rod sleeve 13 is abutted against the lower end of the first brake shoe 11; the adjustable ejector rod body 15 is an abutting part of the lower end of a second brake shoe 17;
the adjusting screw 14 is arranged on the floating ejector rod and used for adjusting a brake clearance;
the displacement amplification mechanism comprises a driving rod 8 and a driven rod 4; the output end of the driving rod 8 is hinged to the driven rod 4, and the input end of the driving rod is fixed at the bottom end inside the driver shell 23; the lower end of the driven rod is hinged on the supporting pin B10, and the upper end of the driven rod is hinged on the supporting pin C2;
the bottom end of the driver 25 is fixedly connected with a fixing bolt 22 of a fixing baffle plate 21 on the brake bottom plate 1, and the driver 25 comprises a driver shell 23, a driving rod 8, an excitation coil 20, a demagnetizing coil 19, a magnetism isolating liner 18 and a magnetism isolating top cover 9;
the exciting coil 19 and the demagnetizing coil 18 are wound on the driving rod 8; the demagnetizing coil is used for introducing current opposite to the exciting coil to eliminate hysteresis;
the magnetic isolation gasket 17 is tightly attached to the inner side of the driver shell 23; the magnetic isolation top cover 9 is positioned at the top end of the driver and isolates the influence of a magnetic field on the outside together with the magnetic isolation liner 17.
Wherein the support pin C2 is attached at the upper end of the first brake shoe 11.
The section of the driving rod 8 is circular, the length of the driving rod is more than 5cm, and the diameter of the driving rod is more than 10 mm.
Wherein, the material used for the active rod 8 is a rare earth super magnetostrictive material with a magnetostrictive coefficient not less than 2000 ppm.
Wherein the output end of the driving link 8 should be hinged at the driven link lower ends 1/3 to 1/4.
Wherein, the cross section of the driver shell 23 is square or round.
The utility model discloses the concrete application way is many, and the above-mentioned only is the preferred embodiment of the utility model, should point out, to ordinary skilled person in this technical field, under the prerequisite that does not deviate from the utility model discloses the principle, can also make a plurality of improvements, and these improvements also should be regarded as the utility model discloses a scope of protection.
Claims (5)
1. A magnetostrictive material-based braking device, comprising: the brake device comprises a brake bottom plate, a support pin A, a support pin B, a support pin C, a fixed baffle, a driver bracket, a brake actuating unit, a displacement amplification mechanism and a driver;
the brake bottom plate is fixedly provided with a supporting pin A, a supporting pin B, a fixed baffle and a driver bracket;
the brake execution unit comprises a first brake shoe, a first friction lining, a second brake shoe, a first brake shoe return spring, a second brake shoe return spring, a tensioning spring, a brake drum, an adjusting screw and a floating ejector rod;
the first friction lining and the second friction lining are respectively arranged on the outer cylindrical surfaces of the first brake shoe and the second brake shoe; during braking, the first friction lining and the second friction lining rub against the inner cylindrical surface of the brake drum to brake;
when the upper ends of the first brake shoe and the second brake shoe are not braked, the upper ends of the first brake shoe and the second brake shoe are respectively pulled to lean against the supporting pin A by virtue of a first brake shoe return spring and a second brake shoe return spring, and the lower ends of the first brake shoe and the second brake shoe are respectively suspended and supported on two sides of the floating ejector rod by virtue of the tensioning springs; a return spring mounting hole and a tension spring mounting hole are respectively formed in the first brake shoe and the second brake shoe, and the mounting holes are respectively used for mounting the first brake shoe return spring, the second brake shoe return spring and the tension spring; one brake shoe is fixed with a supporting pin C;
the upper ends of the first brake shoe return spring and the second brake shoe return spring are respectively hooked on the supporting pin A, and the lower ends of the first brake shoe return spring and the second brake shoe return spring are respectively hooked at the return spring mounting holes;
two ends of the tensioning spring are respectively hooked at tensioning spring mounting holes formed at the first and second brake shoe ends;
the floating ejector rod comprises an adjustable ejector rod body and an ejector rod sleeve, and the ejector rod sleeve is abutted against the lower end of the first brake shoe; the adjustable ejector rod body is an abutting part of the lower end of the second brake shoe;
the adjusting screw is arranged on the floating ejector rod and used for adjusting the braking gap;
the displacement amplifying mechanism comprises a driving rod and a driven rod; the output end of the driving rod is hinged to the driven rod, and the input end of the driving rod is fixed at the bottom end inside the driver shell; the lower end of the driven rod is hinged to the supporting pin B, and the upper end of the driven rod is hinged to the supporting pin C;
the bottom end of the driver is fixedly connected with a fixed baffle on the brake bottom plate through a fixing screw, and the driver comprises a driver shell, a driving rod, an excitation coil, a demagnetizing coil, a magnetism isolating liner and a magnetism isolating top cover;
the excitation coil and the demagnetizing coil are wound on the driving rod;
the magnetic isolation gasket is tightly attached to the inner side of the shell of the driver; the magnetic isolation top cover is positioned at the top end of the driver.
2. The magnetostrictive material-based braking device according to claim 1, wherein the supporting pin C is fixedly attached at the upper end of the first brake shoe.
3. The magnetostrictive material based brake device according to claim 1, characterized in that the driving rod is circular in cross-section and has a length greater than 5cm and a diameter greater than 10 mm.
4. The magnetostrictive material-based braking device according to claim 1, characterized in that the output end of the driving rod is hinged at the lower end 1/3 to 1/4 of the driven rod.
5. The magnetostrictive material-based braking device according to claim 1, characterized in that the actuator housing is square or circular in cross-section.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921546424.2U CN211715595U (en) | 2019-09-18 | 2019-09-18 | Brake device based on magnetostrictive material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921546424.2U CN211715595U (en) | 2019-09-18 | 2019-09-18 | Brake device based on magnetostrictive material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211715595U true CN211715595U (en) | 2020-10-20 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921546424.2U Active CN211715595U (en) | 2019-09-18 | 2019-09-18 | Brake device based on magnetostrictive material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211715595U (en) |
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2019
- 2019-09-18 CN CN201921546424.2U patent/CN211715595U/en active Active
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