CN211709754U - Powder Auxiliary Dispersing Mechanism - Google Patents
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- CN211709754U CN211709754U CN201922456450.2U CN201922456450U CN211709754U CN 211709754 U CN211709754 U CN 211709754U CN 201922456450 U CN201922456450 U CN 201922456450U CN 211709754 U CN211709754 U CN 211709754U
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Abstract
本实用新型涉及橡胶生产设备技术领域,具体公开了粉末助剂分散机构,包括机架,机架上水平固定有混料灌,混料灌内转动连接有横轴,横轴上固定有多个位于混料灌内的搅拌机构,横轴上连接有驱动件,混料灌顶部设有与加料灌连接的导管,所述混料灌内还转动连接有第一螺杆,所述第一螺杆水平设置且位于导管与搅拌机构之间,混料灌上设有驱动第一螺杆转动的驱动机构。采用本专利中的技术方案能够将混料灌内的物料与粉末助剂进行充分的混合。
The utility model relates to the technical field of rubber production equipment, and specifically discloses a powder auxiliary agent dispersing mechanism, comprising a frame, a mixing tank is horizontally fixed on the frame, a horizontal shaft is rotatably connected in the mixing tank, and a plurality of horizontal shafts are fixed on the horizontal shaft. The stirring mechanism located in the mixing tank is connected with a driving member on the horizontal axis. The top of the mixing tank is provided with a conduit connected with the feeding tank. The mixing tank is also rotatably connected with a first screw, and the first screw is horizontal It is arranged and located between the conduit and the stirring mechanism, and the mixing tank is provided with a driving mechanism for driving the rotation of the first screw. By adopting the technical solution in this patent, the material in the mixing pot can be fully mixed with the powder auxiliary.
Description
技术领域technical field
本实用新型涉及橡胶生产设备技术领域,特别涉及粉末助剂分散机构。The utility model relates to the technical field of rubber production equipment, in particular to a powder auxiliary agent dispersing mechanism.
背景技术Background technique
橡胶制品的再生处理,包括破碎成粒、熔融凝聚、脱水、干燥和包装等步骤,最后制得可再次使用的成品橡胶,其中在熔融凝聚过程中需要向混料灌内加入粉末助剂,而混料灌内设有搅拌机构,将混料灌内的物料与粉末助剂进行混合后使其得到充分反应,然而由于粉末助剂进入混料灌内堆积在一处,且现有的搅拌机构只能进行周向的搅拌,使得粉末助剂与物料混合效果并不理想。The regeneration treatment of rubber products includes the steps of crushing into granules, melting coagulation, dehydration, drying and packaging, and finally obtains the finished rubber that can be used again. In the process of melting and coagulation, powder additives need to be added to the mixing tank, and There is a stirring mechanism in the mixing tank, and the material in the mixing tank is mixed with the powder auxiliary to make it fully react. However, because the powder auxiliary enters the mixing tank and accumulates in one place, and the existing mixing mechanism Only circumferential stirring can be performed, so that the mixing effect of powder additives and materials is not ideal.
实用新型内容Utility model content
本实用新型提供了粉末助剂分散机构,以解决现有技术中粉末助剂与物料混合不理想的问题。The utility model provides a powder auxiliary agent dispersing mechanism to solve the problem that the powder auxiliary agent and the material are not mixed ideally in the prior art.
为了达到上述目的,本实用新型的技术方案为:In order to achieve the above object, the technical scheme of the present utility model is:
粉末助剂分散机构,包括机架,机架上水平固定有混料灌,混料灌内转动连接有横轴,横轴上固定有多个位于混料灌内的搅拌机构,横轴上连接有驱动件,混料灌顶部设有与加料灌连接的导管,所述混料灌内还转动连接有第一螺杆,所述第一螺杆水平设置且位于导管与搅拌机构之间,混料灌上设有驱动第一螺杆转动的驱动机构。The powder auxiliary dispersing mechanism includes a frame, a mixing tank is fixed horizontally on the rack, a horizontal shaft is rotated and connected in the mixing tank, and a plurality of stirring mechanisms located in the mixing tank are fixed on the horizontal shaft, and the horizontal shaft is connected There is a driving part, the top of the mixing tank is provided with a conduit connected with the feeding tank, and a first screw is rotatably connected in the mixing tank. The first screw is horizontally arranged and located between the conduit and the stirring mechanism. There is a driving mechanism for driving the first screw to rotate.
本技术方案的技术原理和效果在于:The technical principle and effect of this technical solution are as follows:
驱动件驱动横轴转动,从而使搅拌机构对混料灌内的物料进行搅拌,同时粉末助剂从加料灌内经过导管进入到混料灌内,同时驱动机构使得第一螺杆发生转动,进入混料灌中的粉末助剂部分在第一螺杆的作用下逐渐向混料灌的另一端移动,这个过程中使得粉末助剂能够与整个混料灌中的物料进行充分的混合。The driving part drives the horizontal shaft to rotate, so that the stirring mechanism stirs the materials in the mixing tank, and the powder additives enter the mixing tank from the feeding tank through the conduit, and the driving mechanism rotates the first screw and enters the mixing tank. Under the action of the first screw, the powder auxiliary part in the filling tank gradually moves to the other end of the mixing tank, and in this process, the powder auxiliary agent can be fully mixed with the materials in the whole mixing tank.
进一步,所述搅拌机构包括固定套与多个搅拌叶片,所述固定套可拆卸连接在横轴上,搅拌叶片固定在固定套上,且多个搅拌叶片沿固定套的周向均布。Further, the stirring mechanism includes a fixed sleeve and a plurality of stirring blades, the fixed sleeve is detachably connected to the horizontal shaft, the stirring blades are fixed on the fixed sleeve, and the plurality of stirring blades are evenly distributed along the circumferential direction of the fixed sleeve.
有益效果:这样设置对混料灌内的物料能够进行充分的搅拌混合,而固定套采用可拆卸的连接方式也是便于对损坏的搅拌机构进行更换。Beneficial effects: This arrangement can fully stir and mix the materials in the mixing tank, and the detachable connection mode of the fixing sleeve is also convenient for the replacement of the damaged stirring mechanism.
进一步,所述固定套与横轴之间通过键连接的方式固定。Further, the fixing sleeve and the horizontal shaft are fixed by means of key connection.
有益效果:键连接的方式便于搅拌机构的拆装。Beneficial effects: the key connection is convenient for the disassembly and assembly of the stirring mechanism.
进一步,所述驱动机构包括主动齿轮与从动齿轮,所述主动齿轮同轴固定在横轴上,从动齿轮同轴固定在第一螺杆上,所述主动齿轮与从动齿轮啮合。Further, the driving mechanism includes a driving gear and a driven gear, the driving gear is coaxially fixed on the horizontal shaft, the driven gear is coaxially fixed on the first screw rod, and the driving gear meshes with the driven gear.
有益效果:通过齿轮机构将横轴的转矩传递给第一螺杆,从而减少设备投入。Beneficial effects: the torque of the horizontal axis is transmitted to the first screw rod through the gear mechanism, thereby reducing equipment investment.
进一步,所述主动齿轮与从动齿轮的轮径之比不大于1:3。Further, the ratio of the wheel diameter of the driving gear to the driven gear is not greater than 1:3.
有益效果:这样使得第一螺杆能够慢速转动,缓慢地将粉末助剂向前传送,使得粉末助剂与物料能够得到充分混合。Beneficial effect: In this way, the first screw can be rotated slowly, and the powder auxiliary agent can be slowly conveyed forward, so that the powder auxiliary agent and the material can be fully mixed.
进一步,所述机架上固定有齿轮箱,主动齿轮与从动齿轮均安装于齿轮箱内。Further, a gear box is fixed on the frame, and both the driving gear and the driven gear are installed in the gear box.
有益效果:这样防止外界粉尘对齿轮啮合产生不良影响,也保证生产的安全性。Beneficial effect: This prevents external dust from having adverse effects on gear meshing, and also ensures the safety of production.
进一步,所述混料灌内还转动连接有第二螺杆,所述第二螺杆与第一螺杆的旋向相反,第二螺杆靠近混料灌的底部设置。Further, a second screw is rotatably connected in the mixing tank, the rotation direction of the second screw is opposite to that of the first screw, and the second screw is arranged close to the bottom of the mixing tank.
有益效果:第二螺杆的设置,且第二螺杆与第一螺杆旋向相反,因此第二螺杆将混料灌中的物料从右端传送至左端,这样设置能够防止粉末助剂堆积在混料灌的一端,从而使得粉末助剂能够更好的与物料进行混合。Beneficial effect: the setting of the second screw, and the second screw is opposite to the first screw, so the second screw transfers the material in the mixing tank from the right end to the left end, which can prevent powder additives from accumulating in the mixing tank. one end, so that the powder adjuvant can be better mixed with the material.
进一步,所述第二螺杆上也固定有与主动齿轮啮合的从动齿轮,该从动齿轮与固定在第一螺杆上的从动齿轮的轮径相同。Further, a driven gear meshing with the driving gear is also fixed on the second screw rod, and the driven gear has the same wheel diameter as the driven gear fixed on the first screw rod.
有益效果:这样不用另外设置动力源,减少设备的投入,同时也能保证第一螺杆与第二螺杆的转速一致。Beneficial effects: In this way, there is no need to set up a power source, the investment in equipment is reduced, and at the same time, the rotational speed of the first screw and the second screw can be guaranteed to be consistent.
进一步,所述横轴、第一螺杆与第二螺杆均通过滚珠轴承安装在混料灌上。Further, the horizontal shaft, the first screw and the second screw are all mounted on the mixing tank through ball bearings.
有益效果:滚珠轴承的承载稳定,同时防止横轴、第一螺杆与第二螺杆在转动时产生大量的振动。Beneficial effects: the bearing of the ball bearing is stable, and meanwhile, a large amount of vibration is prevented from being generated when the horizontal shaft, the first screw rod and the second screw rod are rotated.
进一步,所述滚珠轴承处固定有位于混料灌内的密封圈。Further, a sealing ring located in the mixing tank is fixed at the ball bearing.
有益效果:密封圈的设置防止物料渗入轴承内,从而影响轴承的使用。Beneficial effect: The setting of the sealing ring prevents the material from infiltrating into the bearing, thus affecting the use of the bearing.
附图说明Description of drawings
图1为本实用新型实施例1的结构示意图;Fig. 1 is the structural representation of Embodiment 1 of the present utility model;
图2为本实用新型实施例2的结构示意图。FIG. 2 is a schematic structural diagram of Embodiment 2 of the present invention.
具体实施方式Detailed ways
下面通过具体实施方式进一步详细说明:The following is further described in detail by specific embodiments:
说明书附图中的附图标记包括:混料灌1、横轴2、固定套3、搅拌叶片4、导管5、第一螺杆6、主动齿轮7、从动齿轮8、齿轮箱9、滚珠轴承10、轴承座11、密封圈12、第二螺杆13。The reference signs in the drawings include: mixing tank 1, horizontal shaft 2, fixed sleeve 3, stirring blade 4,
实施例1基本如附图1所示:Embodiment 1 is basically as shown in accompanying drawing 1:
粉末助剂分散机构,包括机架,机架上水平固定有混料灌1,在混料灌1内同轴转动连接有横轴2,在横轴2上固定有多个位于混料灌1内的搅拌机构,其中搅拌机构包括固定套3与多个搅拌叶片4,其中固定套3通过键连接的方式可拆卸的连接在横轴2上,搅拌叶片4固定在固定套3上,且多个搅拌叶片4沿固定套3的周向均布。The powder auxiliary agent dispersing mechanism includes a frame, a mixing tank 1 is fixed horizontally on the frame, a horizontal shaft 2 is connected coaxially in the mixing tank 1, and a plurality of positions in the mixing tank 1 are fixed on the horizontal shaft 2. The stirring mechanism inside, wherein the stirring mechanism includes a fixed sleeve 3 and a plurality of stirring blades 4, wherein the fixed sleeve 3 is detachably connected to the horizontal shaft 2 by means of a key connection, and the stirring blade 4 is fixed on the fixed sleeve 3, and many The stirring blades 4 are evenly distributed along the circumferential direction of the fixed sleeve 3 .
横轴2的左端贯穿混料灌1并连接有驱动件,本实施例中驱动件为减速电机,在混料灌1的顶部靠近左侧设有与加料灌连接的导管5,其中加料灌中装有粉末助剂,在混料灌1内转动连接有第一螺杆6,第一螺杆6水平设置且位于导管5与搅拌机构之间,为了防止第一螺杆6对搅拌机构产生运动干涉,因此第一螺杆6靠近混料灌1的顶壁设置,第一螺杆6上的螺旋叶片将混料灌1内的物料从左端运送至右端。The left end of the horizontal shaft 2 runs through the mixing tank 1 and is connected with a driving member. In this embodiment, the driving member is a geared motor. A
在混料灌1上还设有驱动第一螺杆6转动的驱动机构,该驱动机构包括主动齿轮7与从动齿轮8,其中主动齿轮7同轴固定在横轴2上,而从动齿轮8同轴固定在第一螺杆6上,主动齿轮7与从动齿轮8相互啮合,主动齿轮7与从动齿轮8的轮径之比不高于1:3,在机架上还固定有齿轮箱9,其中主动齿轮7与从动齿轮8均安装在齿轮向内。The mixing tank 1 is also provided with a driving mechanism for driving the first screw 6 to rotate. The driving mechanism includes a
横轴2与第一螺杆6均通过滚珠轴承10安装在混料灌1上,滚珠轴承10处均设有固定在混料灌1上的轴承座11,在滚珠轴承10处还固定有位于混料灌1内的密封圈12。The horizontal shaft 2 and the first screw 6 are both installed on the mixing tank 1 through the ball bearing 10. The ball bearing 10 is provided with a
具体实施时,减速电机启动后,驱动横轴2慢速转动,从而使搅拌机构中的搅拌叶片4对混料灌1内的物料进行搅拌,同时粉末助剂从加料灌内经过导管5进入到混料灌1内,当横轴2转动的同时,通过主动齿轮7与从动齿轮8的啮合,使得第一螺杆6发生转动,进入混料灌1中的粉末助剂部分在第一螺杆6的作用下逐渐向混料灌1的右端移动,从而使得粉末助剂能够与整个混料灌1中的物料进行充分的混合。In the specific implementation, after the deceleration motor is started, the horizontal shaft 2 is driven to rotate at a slow speed, so that the stirring blade 4 in the stirring mechanism stirs the materials in the mixing tank 1, and the powder additives enter the feeding tank through the
实施例2基本如附图2所示:Embodiment 2 is basically as shown in accompanying drawing 2:
与实施例1的区别在于:在混料灌1内还转动连接有第二螺杆13,第二螺杆13靠近混料灌1的底壁设置,第二螺杆13的左端贯穿混料灌1并固定有与第一螺杆6上的齿轮相同的从动齿轮,从动齿轮与主动啮合,其中第二螺杆13上的螺旋叶片的旋向与第一螺杆6上的螺旋叶片旋向是相反的,即第二螺杆13将混料灌1中的物料从右端传送至左端,第二螺杆13同样采用滚珠轴承10安装在混料灌1上,且滚珠轴承10处安装有轴承座11。The difference from Example 1 is that a
第二螺杆13的设置,且第二螺杆13与第一螺杆6旋向相反,因此第二螺杆13将混料灌1中的物料从右端传送至左端,这样设置能够防止粉末助剂堆积在混料灌1的右端,从而使得粉末助剂能够更好的与物料进行混合。The setting of the
以上所述的仅是本实用新型的实施例,方案中公知的具体结构及特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本实用新型结构的前提下,还可以作出若干变形和改进,这些也应该视为本实用新型的保护范围,这些都不会影响本实用新型实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。The above descriptions are only the embodiments of the present invention, and the common knowledge such as the well-known specific structures and characteristics in the solutions are not described too much here. It should be pointed out that for those skilled in the art, under the premise of not departing from the structure of the present utility model, several deformations and improvements can also be made, which should also be regarded as the protection scope of the present utility model, and these will not affect the present utility model. The effect of the implementation of the new model and the practicability of the patent. The scope of protection claimed in this application shall be based on the content of the claims, and the descriptions of the specific implementation manners in the description can be used to interpret the content of the claims.
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| CN112957504A (en) * | 2021-04-07 | 2021-06-15 | 四川省农业机械研究设计院 | Automatic powder spraying and disinfecting platform for silkworm rearing bed |
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| CN112957504A (en) * | 2021-04-07 | 2021-06-15 | 四川省农业机械研究设计院 | Automatic powder spraying and disinfecting platform for silkworm rearing bed |
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