CN211697614U - Infrared thermal imaging monitoring and early warning device for damage of steel ladle refractory material - Google Patents
Infrared thermal imaging monitoring and early warning device for damage of steel ladle refractory material Download PDFInfo
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- CN211697614U CN211697614U CN202020379365.0U CN202020379365U CN211697614U CN 211697614 U CN211697614 U CN 211697614U CN 202020379365 U CN202020379365 U CN 202020379365U CN 211697614 U CN211697614 U CN 211697614U
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- thermal imaging
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Abstract
The utility model is suitable for a ladle field provides a ladle refractory material damages infrared thermal imaging monitoring and early warning device, including base, ladle body, infrared thermal imager and motor, the ladle body has been placed at the middle part of base, and the inside through connection of the lower extreme of base has the threaded rod, the left and right sides of ladle body all is provided with the clamp splice, and the lower extreme fixedly connected with slider of clamp splice, the inside through connection of slider has the threaded rod, the upper end fixedly connected with support column of base, adjust the pole and run through the inside at the support frame, the equal fixedly connected with gear in both ends of scroll bar, the upper end fixedly connected with telescopic link of support frame, fixed connection between turbine and the infrared thermal imager. This ladle refractory material damages infrared thermal imaging monitoring and early warning device is convenient for in time discover the damage of ladle inside lining, reduces the probability that the incident takes place to and conveniently adjust detection device's position, convenient abundant detection ladle.
Description
Technical Field
The utility model relates to a relevant technical field of ladle specifically is a ladle refractory material damages infrared thermal imaging monitoring and early warning device.
Background
The infrared thermal imaging technology is applied to the metallurgical industry, carries out infrared remote real-time monitoring on a steel ladle in a continuous casting process of a steel mill, detects temperature abnormal points, predicts the service condition of refractory materials on the inner wall of the steel ladle in advance, ensures safe operation, plays an important role as core production equipment in various steel mills of the metallurgical industry, is mainly used for containing and pouring molten steel, and is also a container for refining the molten steel outside the furnace.
However, when an ordinary ladle is used for metallurgy, a ladle lining is easy to damage and peel off, cannot be found in time easily, is easy to cause harm, and is inconvenient to adjust the position of a detection device, so that the detection is inconvenient and sufficient.
SUMMERY OF THE UTILITY MODEL
The utility model provides a ladle refractory material damages infrared thermal imaging monitoring and early warning device to solve general ladle that proposes in the above-mentioned background art when metallurgical, the easy damage of ladle inside lining is peeled off, is difficult to in time discover, easily causes harm, and inconvenient regulation detection device's position, the problem of inconvenient abundant detection.
The utility model is realized in such a way, a ladle refractory material damages infrared thermal imaging monitoring and early warning device, which comprises a base, a ladle body, an infrared thermal imager and a motor, wherein the ladle body is placed at the middle part of the base, a threaded rod is connected inside the lower end of the base in a penetrating way, the left side and the right side of the ladle body are both provided with clamping blocks, the lower end of each clamping block is fixedly connected with a slide block, the inside of each slide block is connected with the threaded rod in a penetrating way, the left end of the threaded rod is fixedly connected with a crank, the upper end of the base is fixedly connected with a support column, the upper end of the support column is fixedly connected with an adjusting rod, the adjusting rod is connected inside a support frame in a penetrating way, the end part of the support frame is connected with a scroll rod in a penetrating way, the two ends of the scroll rod, and the end part of the telescopic rod is rotatably connected with a turbine which is fixedly connected with the infrared thermal imager.
The utility model discloses still provide the base is cavity cuboid structure, and the inside level through connection of base has the threaded rod to the threaded rod is two-way helicitic texture.
The utility model discloses still provide the transversal convex structure of personally submitting of clamp splice, and the clamp splice passes through the connected mode of slider and threaded rod and be threaded connection.
The utility model discloses still provide the infrared thermal imaging system is angle settings such as about the vertical axis of ladle body, and the infrared thermal imaging system is triangular distribution in the outside of ladle body.
The utility model discloses still provide the connected mode of adjusting pole and gear is connected for the meshing, and the support frame passes through the gear and constitutes elevation structure on adjusting the pole.
The utility model discloses still provide the connected mode of scroll bar and turbine is connected for the meshing, and infrared thermal imaging system passes through the turbine and constitutes revolution mechanic on the scroll bar.
Compared with the prior art, the beneficial effects of the utility model are that: the infrared thermal imaging monitoring and early warning device for damage of the refractory material of the steel ladle is convenient for finding damage of the lining of the steel ladle in time, reducing the probability of safety accidents, adjusting the position of the detection device and fully detecting the steel ladle;
1. the steel ladle clamping device is provided with the threaded rod and the clamping block, the threaded rod is in threaded connection through the connection mode of the sliding block and the clamping block, so that the space size between the single bodies of the clamping block can be conveniently adjusted, steel ladle bodies with different sizes can be conveniently clamped and fixed, and shaking is avoided;
2. the steel ladle body is provided with the worm and the turbine, and the turbine is fixedly connected with the infrared thermal imager, so that when the worm is rotated, the angle of the infrared thermal imager is convenient to adjust, the outer surface of the steel ladle body is convenient to be fully monitored, and the steel ladle body is convenient to be monitored in time;
3. be equipped with gear and motor, the scroll bar drives gear revolve to be convenient for drive the carriage and go up and down on adjusting the pole, thereby be convenient for carry out abundant monitoring on the vertical direction, the convenience is monitored comprehensively, is convenient for guarantee the safety in utilization of ladle body.
Drawings
Fig. 1 is a schematic top view of a cross-sectional structure provided by the present invention;
fig. 2 is an enlarged schematic structural view of a point a in fig. 1 according to the present invention;
FIG. 3 is a schematic view of the overall structure of the clamp block and the threaded rod connection provided by the present invention;
fig. 4 is a schematic side view of the turbine and the adjusting rod connection according to the present invention.
In the figure: 1. a base; 2. a ladle body; 3. a threaded rod; 4. a clamping block; 5. a crank; 6. a slider; 7. an infrared thermal imager; 8. a support frame; 9. adjusting a rod; 10. a telescopic rod; 11. a scroll bar; 12. a turbine; 13. a gear; 14. a motor; 15. and (4) a support column.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1-4, the present invention provides a technical solution: a ladle refractory material damage infrared thermal imaging monitoring and early warning device comprises a base 1, a ladle body 2, a threaded rod 3, a clamping block 4, a crank 5, a sliding block 6, an infrared thermal imager 7, a support frame 8, an adjusting rod 9, a telescopic rod 10, a worm 11, a turbine 12, a gear 13, a motor 14 and a support column 15, wherein the ladle body 2 is placed in the middle of the base 1, the threaded rod 3 is connected to the inner portion of the lower end of the base 1 in a penetrating manner, the clamping block 4 is arranged on each of the left side and the right side of the ladle body 2, the lower end of the clamping block 4 is fixedly connected with the sliding block 6, the threaded rod 3 is connected to the inner portion of the sliding block 6 in a penetrating manner, the crank 5 is fixedly connected to the left end of the threaded rod 3, the support column 15 is fixedly connected to the upper end of the support column 15, the adjusting rod 9 is connected to, the equal fixedly connected with gear 13 in both ends of scroll bar 11, and the fixed motor 14 that has through bolt erection joint of right-hand member of scroll bar 11, the upper end fixedly connected with telescopic link 10 of support frame 8, and the tip of telescopic link 10 rotates and is connected with turbine 12, fixed connection between turbine 12 and the infrared thermal imager 7.
If base 1 is the hollow cuboid structure in fig. 1, and base 1's inside level through connection has threaded rod 3, and threaded rod 3 is two-way screw thread structure, easy to assemble fixed threaded rod 3, be convenient for adjust the position of clamp splice 4, make things convenient for centre gripping ladle body 2, like the transversal convex structure of personally submitting of clamp splice 4 in fig. 1, and clamp splice 4 is threaded connection through the connected mode of slider 6 with threaded rod 3, it is fixed to conveniently carry out the centre gripping to ladle body 2, avoid ladle body 2 to appear rocking at the during operation.
Like infrared thermal imaging system 7 is angle setting such as about ladle body 2's vertical axis in fig. 1, and infrared thermal imaging system 7 is triangular distribution in ladle body 2's the outside, conveniently carry out omnidirectional monitoring to ladle body 2, guarantee ladle body 2's work safety, like fig. 1, the connected mode of adjusting pole 9 and gear 13 is the meshing connection in fig. 2 and fig. 4, and support frame 8 passes through gear 13 and constitutes elevation structure on adjusting pole 9, be convenient for adjust infrared thermal imaging system 7's height, conveniently monitor ladle body 2.
Like in fig. 1 and fig. 2 the connected mode of scroll 11 and turbine 12 be the meshing connection, and infrared thermal imager 7 passes through turbine 12 and constitutes revolution mechanic on scroll 11, conveniently adjusts infrared thermal imager 7's monitoring angle, facilitates the use.
The working principle is as follows: when the steel ladle refractory material damage infrared thermal imaging monitoring and early warning device is used, firstly, as shown in a figure 1 and a figure 3, a crank 5 is combined to drive a threaded rod 3 to rotate, so that a sliding block 6 can conveniently slide on a base 1, the space size of a clamping block 4 can be conveniently adjusted, the steel ladle body 2 can be conveniently clamped and fixed, the steel ladle body 2 is prevented from shaking during working, and the use is influenced, then, as shown in a figure 1, a figure 2 and a figure 4, a switch of a motor 14 is turned on, the motor 14 drives a gear 13 to rotate through a scroll rod 11, the gear 13 is in meshing connection with a connection mode of an adjusting rod 9, so that a supporting frame 8 can be conveniently driven to lift on the adjusting rod 9, meanwhile, when the scroll rod 11 rotates, the scroll rod 11 is in meshing connection with a connection mode of a turbine 12, so that an infrared thermal imaging instrument 7 can conveniently rotate on the telescopic rod 10 through the turbine 12, so that the height of the, the convenient monitoring is used, be convenient for in time monitor ladle body 2's temperature, facilitate the use, when the temperature of the one side of need stable understanding ladle body 2, stretch telescopic link 10, pass through the bolt fastening to be convenient for keep the stable monitoring of infrared thermal imager 7, avoid angle regulation, the model of motor 14 above is XD-60KTYZ, this is the whole process that ladle refractory material harms infrared thermal imaging monitoring and early warning device and uses.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (6)
1. The utility model provides a ladle refractory material damages infrared thermal imaging monitoring and early warning device, includes base (1), ladle body (2), infrared thermal imager (7) and motor (14), its characterized in that: the steel ladle body (2) is placed in the middle of the base (1), a threaded rod (3) is connected to the inner portion of the lower end of the base (1) in a penetrating mode, clamping blocks (4) are arranged on the left side and the right side of the steel ladle body (2), a sliding block (6) is fixedly connected to the lower end of each clamping block (4), the threaded rod (3) is connected to the inner portion of each sliding block (6) in a penetrating mode, a crank (5) is fixedly connected to the left end of each threaded rod (3), a supporting column (15) is fixedly connected to the upper end of the base (1), an adjusting rod (9) is fixedly connected to the upper end of each supporting column (15), the adjusting rod (9) penetrates through the inner portion of the supporting frame (8), a worm rod (11) is connected to the end portion of the supporting frame (8) in a penetrating mode, gears (13) are fixedly connected to the, the upper end fixedly connected with telescopic link (10) of support frame (8), and the tip of telescopic link (10) rotates and is connected with turbine (12), fixed connection between turbine (12) and infrared thermal imager (7).
2. The infrared thermal imaging monitoring and early warning device for damage of the refractory material of the steel ladle as claimed in claim 1, wherein: the base (1) is of a hollow rectangular structure, a threaded rod (3) is horizontally connected to the inside of the base (1) in a penetrating mode, and the threaded rod (3) is of a bidirectional threaded structure.
3. The infrared thermal imaging monitoring and early warning device for damage of the refractory material of the steel ladle as claimed in claim 1, wherein: the cross section of the clamping block (4) is of an arc-shaped structure, and the clamping block (4) is in threaded connection with the threaded rod (3) through the sliding block (6).
4. The infrared thermal imaging monitoring and early warning device for damage of the refractory material of the steel ladle as claimed in claim 1, wherein: the infrared thermal imaging instruments (7) are arranged at equal angles relative to the vertical central axis of the ladle body (2), and the infrared thermal imaging instruments (7) are distributed in a triangular shape on the outer side of the ladle body (2).
5. The infrared thermal imaging monitoring and early warning device for damage of the refractory material of the steel ladle as claimed in claim 1, wherein: the adjusting rod (9) is connected with the gear (13) in a meshing manner, and the supporting frame (8) forms a lifting structure on the adjusting rod (9) through the gear (13).
6. The infrared thermal imaging monitoring and early warning device for damage of the refractory material of the steel ladle as claimed in claim 1, wherein: the connecting mode of the worm (11) and the turbine (12) is meshing connection, and the infrared thermal imaging instrument (7) forms a rotating structure on the worm (11) through the turbine (12).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020379365.0U CN211697614U (en) | 2020-03-24 | 2020-03-24 | Infrared thermal imaging monitoring and early warning device for damage of steel ladle refractory material |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020379365.0U CN211697614U (en) | 2020-03-24 | 2020-03-24 | Infrared thermal imaging monitoring and early warning device for damage of steel ladle refractory material |
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| CN211697614U true CN211697614U (en) | 2020-10-16 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113084147A (en) * | 2021-02-22 | 2021-07-09 | 阳春新钢铁有限责任公司 | Safe production method for monitoring temperature of tundish insulating layer through thermal imaging |
| CN114002268A (en) * | 2021-09-26 | 2022-02-01 | 顾地科技股份有限公司 | Online detection method for defects of steel wire framework pipe |
-
2020
- 2020-03-24 CN CN202020379365.0U patent/CN211697614U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113084147A (en) * | 2021-02-22 | 2021-07-09 | 阳春新钢铁有限责任公司 | Safe production method for monitoring temperature of tundish insulating layer through thermal imaging |
| CN114002268A (en) * | 2021-09-26 | 2022-02-01 | 顾地科技股份有限公司 | Online detection method for defects of steel wire framework pipe |
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